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Val-Matic 5906R/8A02X021 O & M Manual

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                    O & M Manual 
 
:                          Val‐Matic Corporation 
Manufacture
th
                                          December 30
, 2011 
Date:
                        Clinton Waste Water Treatment Plant 
Project:
                                                      Contracts  A  &  C 
                                       City of Clinton Iowa 
Owner:
                               09905 
Specifications Sec:
                                                            15100 
                                                            15102 
                              Eccentric Plug Valves 
Equipment:
                                   HDR Engineering 
Engineer:
                          Gridor Construction.,Inc.  
Contractor:
 
 
 
 

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Summary of Contents for Val-Matic 5906R/8A02X021

  • Page 1                         O & M Manual    :                          Val‐Matic Corporation  Manufacture                                           December 30 , 2011  Date:                         Clinton Waste Water Treatment Plant  Project:                                                       Contracts  A  &  C                                         City of Clinton Iowa  Owner:                                09905  Specifications Sec:                                                             15100                                                              15102                                Eccentric Plug Valves  Equipment:                                    HDR Engineering  Engineer:                           Gridor Construction.,Inc.   Contractor:        ...
  • Page 2                     Table of Contents    Section I             Table of Contents/Index    Section II                     Buried & Submerged Service Valves                                                      Dimensional & Materials Information    Section III                         Above Ground Plant Valves                                                  Dimensional & Materials Information    Section IV                              Valve Accessories                                                    Dimensional & Materials Information   Section V                           Coating Data Sheets      Section VI                   Operations & Maintenance Data                                    ...
  • Page 3 Index     VALVE MODEL NUMBER              O & M SECTION  5906R/8A02X021                                   Sec 5  ‐  No.  “CCPV‐OM2‐3”  5806R/8A02X020                                   Sec 5 – No “CCPV‐OM3”  5801RTLXP                                               Sec 5 – No “CCPV‐OM3”  5802RNX002                                            Sec 5 – No “CCPV‐OM3”  5803RNXP                                                Sec 5  ‐  No.  “CCPV‐OM2‐3”  5804R/7A00MXP                                    Sec 5  ‐  No.  “CCPV‐OM2‐3”  5806R/7A00XP                                       Sec 5  ‐  No.  “CCPV‐OM2‐3”  5806R/7A00MXP                                   Sec 5  ‐  No.  “CCPV‐OM2‐3”  5808R/7B00MXP                                    Sec 5  ‐  No.  “CCPV‐OM2‐3”  5812R/7D00MXP                                   Sec 5  ‐  No.  “CCPV‐OM2‐3”  5812R/7D00XP                                      Sec 5  ‐  No.  “CCPV‐OM2‐3”  5816R/7G00MXP                                  Sec 5  ‐  No.  “CCPV‐OM2‐3”  5818R/7L00MXP                                   Sec 5  ‐  No.  “CCPV‐OM2‐3”  5818R/7L00XP                                   Sec 5  ‐  No.  “CCPV‐OM2‐3”   ...
  • Page 4 Local Vendor/Service Center Address Phone Web Site E-mail MECHANICAL NAMEPLATE DATA Equip. ECCENTRIC PLUG VALVES Serial No. N/A Make VAL – MATIC Model No. 5906R/8A02X021 ID No. N/A Frame No. Cap. N/A Size 6” TDH N/A Imp. Sz. N/ CFM N/A Other: ELECTRICAL NAMEPLATE DATA Equip.
  • Page 5 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 6 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 7 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 8 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 9 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 10 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 11 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 12 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 13 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 14 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 15 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 16 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 17 Section: 15100 Equipment Name PLUG VALVES Year Installed: 2010 Project Equipment Tag No(s). N/A Equipment Manufacturer VAL-MATIC VALVE AND MFG CORP/ Project/ Order No. 134-112090-008 Address RIVERSIDE Phone 630 / 941 – 7600 630 / 941 – 8042 Web Site WWW.VALMATIC.COM...
  • Page 18 EQUIPMENT LIST – 123011 Cam-Centric Plug Valve (Buried Service) PO # 2010-03/15205B Model Number: 5906R/8A02X021 Size: 6” Description: Mechanical Joint Plug Valve with Buried/Submerged service worm gear actuator, & Stainless Steel Bolts. Valve rated for 175 Psi Wp Coatings: 2-Part Epoxy Interior & Exterior for buried service.
  • Page 26 EQUIPMENT LIST – 123011 Cam-Centric Plug Valve (In Plant Service) PO # 2010-03/15205B Model Number: 5801RTLXP Size: 1” Description: Plug Valve with NPT end connections and attached lever operator. Valve rated for 175 Psi Wp. Coatings: 2-Part Epoxy Interior, Universal Primer Exterior. Quantity: 1 Each Drawing Numbers:...
  • Page 27 Model Number: 5804R/7A00MXP Size: 4” Description: Flanged Plug Valve with worm gear operator (180 degree orientation), mechanical indicator, and hand wheel. Valve rated for 175 Psi Wp. Coatings: 2-Part Epoxy Interior, Universal Primer Exterior. Quantity: 5 Each Drawing Numbers: VM-5804R/WGA, VM-5825R, VM-5804RN-M, VM-7A08, VM-7A08-M, SS-2564, DEVOE BAR-RUST 233H, CCPV-OM2-3 Model Number: 5806R/7A00XP...
  • Page 28 Model Number: 5806R/7A00MXP Size: 6” Description: Flanged Plug Valve with worm gear operator (270 degree orientation), mechanical indicator, and chain wheel. Valve rated for 175 Psi Wp. Coatings: 2-Part Epoxy Interior, Universal Primer Exterior. Quantity: 5 Each Drawing Numbers: VM-5804R/WGA, VM-5806R, VM-5804RN-M, VM-7A08, VM-7A08-M, VM-3CW, SS-2564, DEVOE BAR-RUST 233H, CCPV-OM2-3 Model Number:...
  • Page 29 Model Number: 5816R/7G00MXP Size: 16” Description: Flanged Plug Valve with worm gear operator (270 degree orientation), mechanical indicator, and hand wheel. Valve rated for 150 Psi Wp. Coatings: 2-Part Epoxy Interior, Universal Primer Exterior. Quantity: 4 Each Drawing Numbers: VM-5814R/WGA, VM-5814R, VM-5804RN-M, VM-7G12, VM-7G12-M, SS-2564, DEVOE BAR-RUST 233H, CCPV-OM2-3 Model Number: 5818R/7L00MXP...
  • Page 61 Manual No. CCPV-OM2-3 ® Val-Matic ® Cam-Centric Plug Valve Operation, Maintenance and Installation Manual INTRODUCTION ........2 RECEIVING AND STORAGE ....2 DESCRIPTION OF OPERATION ....2 VALVE CONSTRUCTION ......3 INSTALLATION .......... 4 MAINTENANCE ......... 7 TROUBLESHOOTING ....... 9 DISASSEMBLY ..........

  • Page 62: Receiving And Storage

    VAL-MATIC'S CAM-CENTRIC PLUG VALVE OPERATION, MAINTENANCE AND INSTALLATION INTRODUCTION  The Cam-Centric Plug Valve has been designed to give years of trouble-free operation. This manual will provide you with the information to properly install and maintain the valve to ensure a long service life. The...

  • Page 63: Valve Construction

    VALVE CONSTRUCTION ® The standard Cam-Centric Plug Valve is constructed ITEM DESCRIPTION MATERIAL of rugged cast iron with a welded nickel seat and Body Cast Iron with Overlay permanently lubricated bearings. See the specific Welded Nickel Seat Materials List submitted for the order if other than Cover Cast Iron standard cast iron construction.

  • Page 64: Installation

    INSTALLATION The installation of the valve is important for its proper operation. The valve is capable of flow in either direction but the maximum operating pressure can vary with the location of the seat end. The words “SEAT END” are marked on the valve flange. Actuators are available for pressures up to the full rating in both direct and reverse pressure orientations.
  • Page 65 FLANGED ENDS: Flanged valves should be mated Place lubricated gasket and retainer gland over pipe with flat-faced pipe flanges equipped with resilient end prior to installing valve. Install valve socket over gaskets. When ring gaskets are used, the bolt material pipe.
  • Page 66 DIRECT NUT OPERATED VALVES: 8” and smaller LEVER OPERATED VALVES: A wrench head and valves may be equipped with a top-mounted nut for lever (Figure 10) are available for use over the 2” nut direct quarter-turn operation. The nut is 2” square to fit for direct quarter-turn operation.

  • Page 67: Maintenance

    GEAR ACTUATOR ADJUSTMENT: The standard CLOSED POSITION ADJUSTMENT: The standard gear actuator is provided with factory-set open and valve is factory-set to seal at the “Actuator Pressure closed position stops. If the valve does not shut off Ratings” shown on the nameplate for direct and tight, the stop bolt can be adjusted allowing the plug to reverse pressure directions (see Figure 2).
  • Page 68 PACKING REPLACEMENT: To replace the packing GEAR ACTUATOR MAINTENANCE: A typical gear (7), it is recommended that the line be drained and the actuator is shown in Figure 13 and consists of a worm actuator removed. The valve can remain in the line. Te (3) mounted on an input shaft (9).

  • Page 69: Troubleshooting

    • Noisy Operation: Flow noise is normal. Loud flow ITEM DESCRIPTION MATERIAL noise similar to hammering may be cavitation from Housing Cast Iron dropping high pressures across valve; review Wormwheel Ductile Iron application of valve. For gear actuator noise, inspect Worm Steel grease;...

  • Page 70: Torque (Ft-Lbs)

    REASSEMBLY 3. Apply thin film of FDA silicone grease such as All parts must be cleaned and gasket surfaces should Dow Corning #7 to plug rubber surface. Place be cleaned with a stiff wire brush in the direction of the stainless steel thrust bearing (23) over lower end serrations or machine marks.

  • Page 71: Parts And Service

    Parts and service are available from your local representative or the factory. Make note of the valve Size, Series No, and Serial No. located on the valve nameplate and contact: Val-Matic Valve and Mfg. Corp. 905 Riverside Drive Elmhurst, IL 60126 PH: 630/941-7600...

This manual is also suitable for:

5806r/8a02x0205801rtlxp5802rnx0025803rnxp5804r/7a00mxp5806r/7a00xp ... Show all

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