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Surgebuster
Operation, Maintenance and
Installation Manual
INTRODUCTION................................... 1
RECEIVING AND STORAGE................... 1
DESCRIPTION OF OPERATION.............. 1
INSTALLATION..................................... 2
VALVE CONSTRUCTION........................ 2
MAINTENANCE.................................... 2
TROUBLESHOOTING............................ 3
DISASSEMBLY..................................... 3
RE-ASSEMBLY..................................... 3
BACKFLOW ACTUATOR (OPTIONAL)..... 4
MECH. INDICATOR (OPTIONAL)............ 4
LIMIT SWITCH (OPTIONAL)................... 5
BOTTOM DASHPOT (OPTIONAL)........... 6
PARTS AND SERVICE.......................... 7
WARRANTY........................................ 8
®
VAL-MATIC
VALVE AND MANUFACTURING CORP.
9 05 R i ver s id e D r .
Phone (630) 941-7600 ●
www.valmatic.com
Manual No.
SBCV-OM1-17
●
Elmhurs t, IL 60126
Fax (630) 941-8042
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Summary of Contents for Val-Matic Surgebuster
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Page 1: Table Of Contents
Manual No. SBCV-OM1-17 Surgebuster Check Valve Operation, Maintenance and Installation Manual INTRODUCTION…………………………..… 1 RECEIVING AND STORAGE……………..1 DESCRIPTION OF OPERATION………..… 1 INSTALLATION………………………………. 2 VALVE CONSTRUCTION…………………... 2 MAINTENANCE……………………………… 2 TROUBLESHOOTING…………………….… 3 DISASSEMBLY…………………………….… 3 RE-ASSEMBLY……………………………..3 BACKFLOW ACTUATOR (OPTIONAL)….. 4 MECH. INDICATOR (OPTIONAL)………… 4 LIMIT SWITCH (OPTIONAL)…………….…... -
Page 2: Check Valve
It is capable of handling a wide range of fluids including flows containing suspended solids. The Size, Flow Direction, Maximum Working Pressure, FIGURE 1. SURGEBUSTER CHECK VALVE and Series No. are stamped on the nameplate for reference. DESCRIPTION OF VALVE OPERATION... -
Page 3: Installation
Correct installation Surgebuster The standard Surgebuster Check Valve is important for proper operation. It may be installed constructed of rugged cast iron with a rubber in either horizontal or vertical flow-up applications. encapsulated disc. See the specific Materials List... -
Page 4: Troubleshooting
TROUBLESHOOTING RE-ASSEMBLY Several problems and solutions are presented All parts must be cleaned. Gasket surfaces should below to assist you in troubleshooting the valve be cleaned with a stiff wire brush in the direction of assembly in an efficient manner. the serrations or machine marks. -
Page 5: Backflow Actuator (Optional)
BACKFLOW ACTUATOR FIELD INSTALLATION AND MAINTENANCE (OPTIONAL) BACKFLOW ACTUATOR OPERATION: BACKFLOW ACTUATOR SEAL REPLACEMENT: An optional backflow actuator assembly is There are two parts (8 & 9) on the backflow available which can be easily installed in the field. actuator that are subject to wear. To replace the The actuator is not designed to operate at the seals, the pipeline must first be depressurized and valve’s... -
Page 6: Limit Switch (Optional)
MECHANICAL INDICATOR (OPTIONAL) The mechanical indicator is an option that fits into LIMIT SWITCH (OPTIONAL) the cover and can easily be installed in the field by The limit switch is used in conjunction with the going through the following steps. The mechanical Mechanical Indicator. -
Page 7: Bottom Dashpot (Optional)
BOTTOM MOUNTED OIL DASHPOT FIELD INSTALLATION AND MAINTENANCE (OPTIONAL) DASHPOT FIELD INSTALLATION: The bottom CHECKING OIL AND GREASE LEVELS: dashpot is supplied as an optional assembly from 1. The check valve should be closed the factory. This unit provides control of the disc’s final 10% travel to the closed position to reduce 2. -
Page 8: Parts And Service
1. To open the Check Valve, close the round Release Knob (turn clockwise 3 turns), insert the Val-Matic Valve and Mfg. Corp. pump handle into the pump, and stroke the 905 Riverside Drive pump several times. -
Page 9: Warranty
If Val-Matic shall, at the request of the customer, render assistance of any kind in operating the valve, or any part of it, or in remedying any defects at the time, the assistance shall in no case be deemed an acknowledgment on Val-Matic’s part of a breach by it of this warranty, or excuse for any failure of the customer to fully keep and perform the conditions of this warranty. - Page 10 ® VAL-MATIC VALVE AND MANUFACTURING CORP. 9 05 R i ver s id e D r . ● Elmhurs t, IL 60126 Phone (630) 941-7600 ● Fax (630) 941-8042 www.valmatic.com...