Puls FPT500.241-002-101 Manual
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IP
65/67
Input AC 380-480V
G
ENERAL DESCRIPTION
The FPT500 is an industrial grade power supply for the
3-phase mains system, it is incorporated into a rugged
wall-mount housing with an
protection.
The most outstanding features of the FPT series are the
compact size, the wide operating temperature range,
the extremely low input inrush current and the very
high efficiencies, which are achieved through various
design technologies. Large output capacitors can
absorb and store regenerative energy from breaking
motors.
Various connector options support the different needs
of individual applications. Please contact PULS for
possible options. High immunity to transients and
power surges as well as low electromagnetic emissions
and an international approval package makes the use
in nearly every application possible.
O
RDER NUMBERS
Description:
Order Number
FPT500.241-002-101*
FPT500.241-006-104*
FPT500.241-010-108*
Accessories:
Related Products
*For DIN rail mounting PSU: (Order Number)D
e.g. FPT500.241-002-101D
All parameters are specified at 24 V, 20 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted.
Apr. 2022 / Rev. 1.1 FPT500.-EN
28V
27V
26.5V
26V
25V
24.5V
24V
FPT500.241-002-101
DC-OK
Output DC
IP65/67 degree of
Power supply FPT500
Input
Output
Han Q4/2
Han Q4/0
Han Q4/2
ASi Cable
Han Q4/2
Han Q2/0
Chapter 21
Chapter 22
P
OWER SUPPLY
IP 65/67 Degree of protection
1000 W
5 s
peak
3AC 380-480 V wide-range input
95.6 % full load and excellent partial load efficiencies
DIN rail mounting possible, option "D"
Output connected to PE (PELV)
Version without connection to PE on request
Large output capacitors
Not potted
Negligible low input inrush current surge
Full power between -25 °C and +55 °C
DC-OK Relay Contact
3 years warranty
S
HORT-FORM DATA
Output voltage
DC 24 V
Adjustment range
24-28 V
Output power
Continuous:
600 / 500 / 350 W +45 / +55 / +70 °C
Short term up to 5 s
1000 / 700 W
Derate linearly
+45 °C to +70 °C
Input voltage
3AC 380-480 V
Power factor
0.94 / 0.95
AC Inrush current
1.9 / 1.8 A
Efficiency
95.8 / 95.6 %
Losses
22 / 23 W
Hold-up time
24 / 24 ms
Temperature range
-25 °C to +70 °C
Size (wxhxd)
181x183x59 mm Without connectors
Weight
1200 g / 2.7 lb
M
AJOR APPROVALS AND CONFORMITY
For details or a complete approval list, see chapter 21.
IEC 62368-1
IEC 61010-2-201
www.pulspower.com
FPT500.241-002-101
FPT500.241-006-104
FPT500.241-010-108
380-480Vac 24V 500W
Nominal
Factory setting 24.5 V
Up to:
+55 / +70 °C
±15 %
At 3x400 / 480 Vac
At 3x400 / 480 Vac
peak
At 3x400 / 480 Vac
At 3x400 / 480 Vac
At 3x400 / 480 Vac
1 / 31

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Summary of Contents for Puls FPT500.241-002-101

  • Page 1 Various connector options support the different needs Efficiency 95.8 / 95.6 % At 3x400 / 480 Vac of individual applications. Please contact PULS for Losses 22 / 23 W At 3x400 / 480 Vac possible options. High immunity to transients and...
  • Page 2: Table Of Contents

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 NDEX INDEX .................. 2 Environment ............23 Intended Use .............. 4 Safety and Protection Features ....... 24 Installation Instructions ..........4 Dielectric Strength ........... 25 AC-Input ..............5 Approvals and Fulfilled Standards ......26 DC-Input ..............6 Regulatory Compliance ...........
  • Page 3 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 OMENCLATURE Detail Description 380-480 V 3 Phase IP54-67 Power Supply 100-240 V 1 Phase IP54-67 Power Supply 200-240 V 1 Phase IP54-67 Power Supply Highline Input Voltage 300 W Power Class 500 W Power Class 241 / 481...
  • Page 4: Intended Use

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Intended Use This device is designed for indoor use and is intended for commercial applications, such as in industrial control, process control, monitoring and measurement equipment. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life. If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.
  • Page 5: Ac-Input

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 AC-Input The device is suitable to be supplied from TN, TT or IT mains networks. For more details, please review chapter 2. AC input voltage rated range Nom. 3AC 380-480 V AC input operating range 3x 323-552 Vac Input frequency Nom.
  • Page 6: Dc-Input

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 DC-Input Do not operate this power supply with DC-input voltage. Input Inrush Current The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to an extremely low value. The inrush current is usually smaller than the steady state input current.
  • Page 7: Output

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Output The outputs provide a (PELV/ES1) rated voltage, which is galvanically isolated from the input voltage. The negative potential of the outputs is permanently connected to PE within the unit. Do not connect any output to PE (Ground).
  • Page 8 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Fig. 6-1: Output voltage vs. output current, for continuous load, typ. Fig. 6-2: Short-circuit on output, Hiccup mode, typ. PLUS All parameters are specified at 24 V, 20 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted.
  • Page 9: Hold-Up Time

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Hold-up Time The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds. The status LED is also on during this time.
  • Page 10: Dc-Ok Relay Contact

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 DC-OK Relay Contact This feature monitors the output voltage, which is produced by the power supply itself. It is independent of an eventually present external voltage on the output of the power supply. Contact closes As soon as the output voltage reaches typ. 22 Vdc. The DC-OK Relay Contact is synchronized with the Status Led.
  • Page 11: Efficiency And Power Losses

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Efficiency and Power Losses 3AC 400 V 3AC 480 V Efficiency typ. 95.8 % 95.6% At 24 V, 500 W Average efficiency typ. 94.2 % 94 % 25 % at 120 W, 25 % at 250 W, 25 % at 370 W...
  • Page 12: Lifetime Expectancy

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Lifetime Expectancy The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification.
  • Page 13: Functional Diagram

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Functional Diagram Fig. 12-1: Functional Diagram FPT500.245-002-101 Fig. 12-2: Functional Diagram FPT500.241-006-104 All parameters are specified at 24 V, 20 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2022 / Rev. 1.1 FPT500.-EN www.pulspower.com...
  • Page 14 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Fig. 12-3: Functional Diagram FPT500.241-010-108 All parameters are specified at 24 V, 20 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted. Apr. 2022 / Rev. 1.1 FPT500.-EN www.pulspower.com 14 / 31...
  • Page 15: Dimensions And Connector Variants

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Dimensions and Connector Variants FPT500.241-002-101 Width 181 mm / 7.17'' Housing body material Aluminium alloy Height 183 mm / 7.2'' Housing cover material Hi-grade polycarbonate Depth 59 mm / 2.32'' Installation clearances See chapter 2 Weight 1200 g / 2.7 lb Mating connectors See chapter 21.3...
  • Page 16 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 FPT500.241-006-104 Width 181 mm / 7.17‘‘ Housing body material Aluminium alloy Height 183 mm / 7.2‘‘ Housing cover material Hi-grade polycarbonate Depth 59 mm / 2.32‘‘ Installation clearances See chapter 2 Weight 1200 g / 2.7 lb Mating connectors See chapter 21.3...
  • Page 17 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 FPT500.241-002-101 Width 181 mm / 7.17'' Housing body material Aluminium alloy Height 183 mm / 7.2'' Housing cover material Hi-grade polycarbonate Depth 59 mm / 2.32'' Installation clearances See chapter 2 Weight 1200 g / 2.7 lb Mating connectors See chapter 21.3...
  • Page 18: User Interface

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 User Interface Input Connector Output Connectors Output OK Connector Status LED LED Bar Set Mode and Up and Down Button Output LEDs ON/OFF & Reset Buttons Overview LED Bar (E) The LED Bar is a multifunctional displaying tool. The main function is to monitor the sum of all outputs (percentages scale).
  • Page 19 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Set Tripping Current To set a new tripping current: Press Set Mode for 3 s. After all LEDs light up once, the LED now displays the set voltage.   Press Set Mode to select the right output to change the tripping current. The orange LED will indicate which output is selected.
  • Page 20 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Channel LED Signaling Overview Below is an overview of the output LED signaling. Output is switched OFF by ON/OFF or PSU is not powered (s. Status LED). Green: Default Output is switched on by ON/OFF. Flashes green: Power budget tripped (slow rate: 250 ms ON / 250 ms OFF) Low priority outputs are tripped.
  • Page 21: Emc

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device is investigated according to EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2 and EN 61000-3-3.
  • Page 22 FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 EMC Emission Conducted emission AC input lines EN 55032 , FCC Part 15 Class B Conducted emission DC output lines Conducted emission DC-OK output Radiated emission EN 55032 / EN 55011 Class B FCC Part 15 Harmonics...
  • Page 23: Environment

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Environment Operational temperature -25 °C to +70 °C (-13 °F to 158 °F) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit. Storage temperature -40 °C to +85 °C (-40 °F to 185 °F)
  • Page 24: Safety And Protection Features

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Safety and Protection Features Isolation resistance min. 500 MOhm At delivered condition between input and output, measured with 500 Vdc min. 500 MOhm At delivered condition between input and PE, measured with 500 Vdc PE resistance max.
  • Page 25: Dielectric Strength

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Dielectric Strength The negative terminal of the outputs is permanently connected to PE within the unit. The output is insulated from the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
  • Page 26: Approvals And Fulfilled Standards

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Approvals and Fulfilled Standards IEC 62368 CB Scheme Certificate IEC 62368-1 - Audio/video, information and communication CB Report technology equipment - Safety requirements Output safety level: ES1 IEC 61010 CB Scheme Certificate IEC 61010-2-201 - Electrical Equipment for Measurement, Control and...
  • Page 27: Accessories

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Accessories 21.1. DIN RAIL Mounting KIT: ZM.FPDRA-11 In addition to screw mounting FIEPOS can easily be attached to a DIN rail using the ZM.FPDRA-11 DIN rail mounting kit. • DIN-Rail not included • DIN-Fixture pre-assembled 21.2. Mounting Braket: ZM.FPMBA-11 In addition to screw mounting FIEPOS can easily be attached to a mounting bracket the ZM.FPMBA-11.
  • Page 28: Connectors

    FPT500.241-010-108 21.3. Connectors FIEPOS features a large number of different connectors. Mating connectors can be ordered at PULS from stock in order to supply customers quickly during the design-in phase. For a higher demand or other connector options go to HARTING-PULS-cabling.
  • Page 29: Related Products

    The FIEPOS product family includes various devices with different technical parameters and features. The following page provides a general overview of the available solutions. Please also get in touch with your PULS contact person, for more detailed application advice and technical information.
  • Page 30: Application Notes

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 Application Notes 23.1. Repetitive Pulse Loading Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term power demand (BonusPower). The short-term duration is hardware controlled by an output power manager and is available on a repeated basis.
  • Page 31: Back Feeding Loads

    FPT500.241-002-101 FPT500.241-006-104 FPT500.241-010-108 23.5. Back Feeding Loads Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage immunity or resistance against Back- E.M.F. (Electro Magnetic Force). This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter whether the power supply is on or off.

This manual is also suitable for:

Fpt500.241-006-104Fpt500.241-010-108Fiepos fpt seriesFiepos fpt500Fiepos fpt500.241-002-101Fiepos fpt500.245-053-113

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