Puls FIEPOS FPT500.481-002-101 Manual

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ENERAL DESCRIPTION

The FPT500 is an industrial grade power supply for the

3-phase mains system, it is incorporated into a rugged

wall-mount housing with an

protection.

The most outstanding features of the FPT series are the

compact size, the wide operating temperature range,

the extremely low input inrush current and the very

high efficiencies, which are achieved through various

design technologies. Large output capacitors can

absorb and store regenerative energy from breaking

motors.

Various connector options support the different needs

of individual applications. Please contact PULS for

possible options. High immunity to transients and

power surges as well as low electromagnetic emissions

and an international approval package make the use in

nearly every application possible.

RDER NUMBERS

Description:

Order Number

FPT500.481-002-101*

Accessories:

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Summary of Contents for Puls FIEPOS FPT500.481-002-101

Page 1 Various connector options support the different needs Efficiency 96.5 / 95.3 % At 3x400 / 480 Vac of individual applications. Please contact PULS for Losses 17.5 / 18.5 W At 3x400 / 480 Vac possible options. High immunity to transients and...
Page 2: Table Of Contents
FPT500.481-002-101 NDEX INDEX .................. 2 Environment ............18 Intended Use .............. 4 Safety and Protection Features ....... 19 Installation Instructions ..........4 Dielectric Strength ........... 20 AC-Input ..............5 Approvals and Fulfilled Standards ......21 DC-Input ..............6 Regulatory Compliance ........... 21 Input Inrush Current ..........
Page 3 FPT500.481-002-101 OMENCLATURE Detail Description 380-480 V 3 Phase IP54-67 Power Supply 100-240 V 1 Phase IP54-67 Power Supply 200-240 V 1 Phase IP54-67 Power Supply Highline Input Voltage 300 W Power Class 500 W Power Class 241 / 481 Standard Power Supply with Output Voltage 24-28 V / 48-52 V Setting and LED Bar 242 / 482 Basic Power Supply without Voltage Setting and LED-Bar.
Page 4: Intended Use
FPT500.481-002-101 Intended Use This device is designed for indoor use and is intended for commercial applications, such as in industrial control, process control, monitoring and measurement equipment. Do not use this device in equipment where malfunction may cause severe personal injury or threaten human life. If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.
Page 5: Ac-Input
FPT500.481-002-101 AC-Input The device is suitable to be supplied from TN, TT or IT mains networks. For more details, please review chapter 2. AC input voltage rated range Nom. 3AC 380-480 V AC input operating range 3x 323-552 Vac Input frequency Nom.
Page 6: Dc-Input
FPT500.481-002-101 DC-Input Do not operate this power supply with DC-input voltage. Input Inrush Current The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to an extremely low value. The inrush current is usually smaller than the steady state input current. 3AC 400 V 3AC 480 V 2.1 A Inrush current...
Page 7: Output
FPT500.481-002-101 Output The outputs provide a (PELV/ES1) rated voltage, which is galvanically isolated from the input voltage. The negative potential of the outputs is permanently connected to PE within the unit. Do not connect any output to PE (Ground). The device is designed to supply any kind of loads, including capacitive and inductive loads. If capacitors with a capacitance >100mF are connected to the output, the unit might charge the capacitor in hiccup mode.
Page 8 FPT500.481-002-101 Adjustment Output Voltage (V) Range Continuously available Short-term (5s) Bonus Power Output Current (A) Fig. 6-1: Output voltage vs. output current, for continuous load, typ. Output Current Normal Normal Short-circuit operation operation Fig. 6-2: Short-circuit on output, Hiccup PLUS mode, typ.
Page 9: Hold-Up Time
FPT500.481-002-101 Hold-up Time The hold-up time is the time during which a power supply’s output voltage remains within specification following the loss of input power. The hold-up time is output load dependent. At no load, the hold-up time can be up to several seconds. The status LED is also on during this time.
Page 10: Dc-Ok Relay Contact
FPT500.481-002-101 DC-OK Relay Contact This feature monitors the output voltage, which is produced by the power supply itself. It is independent of an eventually present external voltage on the output of the power supply. Contact closes As soon as the output voltage reaches typ. 43 Vdc. The DC-OK Relay Contact is synchronized with the Status Led.
Page 11: Efficiency And Power Losses
FPT500.481-002-101 Efficiency and Power Losses 3AC 400 V 3AC 480 V Efficiency typ. 96.5 % 96.3% At 24 V, 500 W Average efficiency typ. 95.8 % 95.4 % 25 % at 120 W, 25 % at 250 W, 25 % at 370 W 25 % at 500 W Power losses typ.
Page 12: Lifetime Expectancy
FPT500.481-002-101 Lifetime Expectancy The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years (131 400 h).
Page 13: Functional Diagram
FPT500.481-002-101 Functional Diagram Fig. 12-1: Functional Diagram All parameters are specified at 48 V, 10 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted. Sep. 2023 / Rev. 0.1 FPT500.481-002-101-EN www.pulspower.com 13 / 24...
Page 14: Dimensions And Connector Variants
FPT500.481-002-101 Dimensions and Connector Variants Width 181 mm / 7.17'' Housing body material Aluminium alloy Height 183 mm / 7.2'' Housing cover material Hi-grade polycarbonate Depth 59 mm / 2.32'' Installation clearances See chapter 2 Weight 1200 g / 2.7 lb Mating connectors See chapter 21.3 Input connector on power supply (X1):...
Page 15: User Interface
FPT500.481-002-101 User Interface X1 Input Connector X2 Output Connectors X3 Output OK Connector LED Bar Status LED Set Mode and Up and Down Button Overview LED Bar (A) The LED Bar is a multifunctional displaying tool. The main function is to monitor the sum of all outputs (percentages scale). It also can display the output voltage (voltage scale).
Page 16 FPT500.481-002-101 Set Output Voltage To set a new output voltage: Press Set Mode for 3 s. After all LEDs light up once, the LED now displays the set voltage.  Push UP/DOWN to increase or decrease the set point. Refer to the voltage scale on the right sidebar.
Page 17: Emc
FPT500.481-002-101 The EMC behavior of the device is designed for applications in industrial environment as well as in residential, commercial and light industry environments. The device is investigated according to EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4, EN 61000-3-2 and EN 61000-3-3.
Page 18: Environment
FPT500.481-002-101 Environment Operational temperature -25 °C to +70 °C (-13 °F to 158 °F) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit. Storage temperature -40 °C to +85 °C (-40 °F to 185 °F) For storage and transportation Output derating 10 W/°C...
Page 19: Safety And Protection Features
FPT500.481-002-101 Safety and Protection Features Isolation resistance min. 500 MOhm At delivered condition between input and output, measured with 500 Vdc min. 500 MOhm At delivered condition between input and PE, measured with 500 Vdc PE resistance max. 0.1 Ohm Resistance between PE terminal and the housing Input/Output separation PELV...
Page 20: Dielectric Strength
FPT500.481-002-101 Dielectric Strength The negative terminal of the outputs is permanently connected to PE within the unit. The output is insulated from the input by a double or reinforced insulation. Type and routine tests are conducted by the manufacturer. Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down).
Page 21: Approvals And Fulfilled Standards
FPT500.481-002-101 Approvals and Fulfilled Standards IEC 62368 CB Scheme Certificate IEC 62368-1 - Audio/video, information and communication CB Report technology equipment - Safety requirements Output safety level: ES1 IEC 61010 CB Scheme Certificate CB Report IEC 61010-2-201 Electrical Equipment for Measurement, Control and Laboratory Use - Particular requirements for control equipment IEC 60950 Manufacturers Declaration...
Page 22: Accessories
FIEPOS features a large number of different connectors. In some cases mating connectors and/or cord assemblies can be ordered from PULS. Ask your PULS representative if available... All parameters are specified at 48 V, 10 A, 400 Vac, 25 °C ambient and after a 5 minutes run-in time unless otherwise noted.
Page 23: Application Notes
FPT500.481-002-101 Application Notes 22.1. Repetitive Pulse Loading Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term power demand (BonusPower). The short-term duration is hardware controlled by an output power manager and is available on a repeated basis.
Page 24: Inductive And Capacitive Loads
FPT500.481-002-101 22.4. Inductive and Capacitive Loads The unit is designed to supply any kind of loads, including capacitive and inductive loads. If extreme large capacitors, such as EDLCs (electric double layer capacitors or “UltraCaps”) with a capacitance larger than 20mF are connected to the output, the unit might charge the capacitor or the output might trip, chapter 6.