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Simplex P Series Operation Manual

Simplex P Series Operation Manual

Hand pumps

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TD001
Rev. D
CONTENTS
1.0 SAFE OPERATING PROCEDURES AND SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IMPORTANT - READ CAREFULLY
This manual contains important information about the
correct installation, operation and maintenance of this
equipment. All persons involved in the installation,
operation and maintenance of this equipment must be
thoroughly familiar with the contents of this manual.
To safeguard against the possibility of personal injury
or property damage, follow the recommendations and
instructions of this manual. Keep this manual for reference.
WARRANTY INFORMATION
Refer to the Simplex website (www.tksimplex.com) for
complete product warranty information.
RECEIVING INSTRUCTIONS
Important! Make sure to inspect all of the components for
shipping damage. If damage is found, notify carrier at once.
Shipping damage will not be covered by warranty. The
carrier is responsible for all loss associated with shipping
damage.
Note: This operation manual is intended as a technical
guide only. Simplex accepts no liability for the use of or
reliance on any information contained in this operation
manual. All information, illustrations and specifications in
this operation manual are based on the latest information
available at the time of publication. Simplex reserves
the right to make changes at any time without notice.
Equipment operators and installers shall be responsible for
ensuring that a safe working environment and safe systems
of work are in place before operating the equipment.
06/2019
1.0 SAFE OPERATING PROCEDURES AND SAFETY
PRECAUTIONS
Read all DANGER, WARNING and CAUTION statements
carefully. Follow any recommended safety precautions to
avoid personal injury or damage to the unit. Simplex cannot
be responsible for any damage or injury from unsafe use,
lack of maintenance or incorrect operation. In the event
any questions or concerns arise, contact Simplex or a
Simplex authorized distributor for clarification.
DANGER
WARNING
CAUTION Is used to indicate correct operating or
Failure to comply with the following safety precautions
could cause equipment damage, property damage or
personal injury.
DANGER
feet away from cylinder and work-piece during operation.
DANGER
oil under pressure can penetrate the skin, causing serious
injury. If oil is injected under the skin, see a doctor
immediately.
1
Operation Manual
P Series Hand Pumps
Is only used when your action or lack of
action may cause serious injury or even
death.
Indicates a potential danger that requires
correct procedures or practices to avoid
personal injury.
maintenance procedures and practices
to prevent damage to, or destruction of
equipment, or other property.
To avoid personal injury, keep hands and
Do not handle pressurized hoses. Escaping
Page

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Summary of Contents for Simplex P Series

  • Page 1: Table Of Contents

    Note: This operation manual is intended as a technical guide only. Simplex accepts no liability for the use of or Failure to comply with the following safety precautions reliance on any information contained in this operation could cause equipment damage, property damage or manual.
  • Page 2 Only use double-acting hydraulic cylinders DANGER The system operating pressure must not WARNING in a coupled system. Never use a cylinder with unconnected exceed the pressure rating of the lowest rated component couplers. If the cylinder becomes severely overloaded, in the system. Install pressure gauges in the system to components can fail catastrophically causing severe monitor operating pressure.
  • Page 3: Product Data

    2.0 PRODUCT DATA Table 1 - Technical Specifications Usable Oil Pressure Rating Oil Volume Per Stroke Weight Capacity Model Speed 1st Stage 2nd Stage* 1st Stage 2nd Stage cu in cu in cu in 2,850 0.79 0.17 15.3 10,000 0.43 0.06 17.1 3,000...
  • Page 4 Table 2 - Reservoir Type and Operating Position Model Reservoir Type: Operating Position: Model Reservoir Type: Operating Position: Non-Vented Horizontal or Vertical P140 Non-Vented Horizontal or Vertical Non-Vented Horizontal or Vertical P140D Non-Vented Horizontal or Vertical Non-Vented Horizontal or Vertical P143 Non-Vented Horizontal or Vertical...
  • Page 5: Installation

    3.0 INSTALLATION 4.0 OPERATION 3.1 Hydraulic Connections 4.1 Before Using the Pump: 1. Remove shipping plug(s) from pump outlet port(s) and 1. Check all system fittings and connections to be sure discard. they are tight and leak free. 2. All hand pumps have ⅜" NPTF threaded port(s). Use 2.
  • Page 6 3. Open release valve (turn counter-clockwise) to release 4.5 Double-Acting Applications with 4-Way, pressure, allowing oil to flow back to the reservoir. 3 Position Manual Valve Slowly open release valve to release the pressure and (Models P140D, P143D, P230D, P300D, P301D & control the flow of oil back to the reservoir.
  • Page 7: Maintenance

    5.1 Hydraulic Reservoir or move the control valve lever to the advance position. Check oil level regularly. Drain oil and refill with Simplex • Double-acting pump models: Move the control valve hydraulic oil every 12 months. If pump is used in dirty lever to the advance position.
  • Page 8: Troubleshooting

    5.2 Oil Fill Information 5.3 Adding Oil to the Pump Important: Non-vented reservoirs have a predetermined WARNING Always add oil with cylinders fully retracted oil level that should not be exceeded. Refer to Table 1 in (extended if pull cylinders) or the system will contain more Section 2.0 for oil capacities.

This manual is also suitable for:

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