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Summary of Contents for tissin TS700 Series
- Page 1 Smart Valve Positioner TS700 Series Instruction Manual Ver. PM-TS700EN-02/2022...
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Page 2: Table Of Contents
Smart valve positioner tissin TS700 Series Table of Contents Introduction ------------------------------------------------------------------------------------- General information for the user---------------------------------------------------------- Limited warranty and disclaimer---------------------------------------------------------- Requirement for safety---------------------------------------------------------------------- Basic safety instructions for use in Ex area-------------------------------------------- 1.4.1 Conditions to maintain intrinsically safety (Ex i)------------------------------- 1.4.2 Intrinsically safety (Ex i) Certificate-----------------------------------------------... - Page 3 Smart valve positioner tissin TS700 Series 3.5.1 Position transmitter module(PTM) Installation------------------------------- 3.5.2 HART communication module Installation----------------------------------- 3.5.3 Limit switch module Installation------------------------------------------------- 3.5.4 How to adjust limit switch cam -------------------------------------------------- How to replace Air Filter--------------------------------------------------------------------- Orifice installation----------------------------------------------------------------------------- Pneumatic connection ---------------------------------------------------------------- Air pressure condition------------------------------------------------------------------------...
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Page 4: Introduction
Warnings and Cautions must be observed to prevent operator injury or damage to valve parts. The manual can be altered or revised due to hardware of software upgrades without any prior notice. Please visit our website ( www.tissin.co.kr ) and check the latest documentation. Limited warranty and disclaimer ... -
Page 5: Requirement For Safety
Smart valve positioner tissin TS700 Series Requirement for safety This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. These safety instructions are intended to prevent hazardous situations and/or equipment damage. For the safety, it is important to follow the instructions in the manual. -
Page 6: Basic Safety Instructions For Use In Ex Area
Smart valve positioner tissin TS700 Series Basic safety instructions for use in Ex area To prevent the risk of explosion, observe not only the basic safety instructions in the respective operating instructions for operation in the Ex area, but also the following. -
Page 7: Product Description
Smart valve positioner tissin TS700 Series Product Description Function Smart valve positioner TS700 series controls the valve stroke in response to an input signal of 4~20mA DC from the control panel, DCS or calibrator. Features Fail freeze function ... -
Page 8: Label
Smart valve positioner tissin TS700 Series Label Item Description MODEL No. Indicate the model number. SERIAL No. Indicate the serial number. OPERATING TEMP. Indicate the allowable operating temperature. EXPLOSION PROOF Indicate the certified explosion proof grade. Indicate the ambient temperature range for the explosion proof. -
Page 9: Product Code
Smart valve positioner tissin TS700 Series Product Code Model TS700 Standard type TS700 Remote type TS720 Stainless steel 316 TS705 Motion type Linear Rotary Acting type Single Double Explosion proof Non-explosion proof type ATEX & IECEx CCC & NEPSI Connection type... -
Page 10: Specification
Smart valve positioner tissin TS700 Series Specification Model TS700 TS705 Input signal 4~20mA DC Impedance 500Ω (20mA DC) Supply pressure 0.15~0.8MPa Stroke 10~150mm(Linear type), 0~90 (Rotary type) Air connection PT1/4, NPT1/4, G1/4 Gauge connection PT1/8, NPT1/8 Conduit G1/2, NPT1/2, M20... -
Page 11: Structure
Smart valve positioner tissin TS700 Series Structure 2.8.1 External structure ① Dome cover ② External ground bolt ③ Feedback lever ④ Conduit ⑤ Vent filter ⑥ Air supply filter ⑦ Power terminal block ⑧ Limit switch ⑨ Pressure gauge ⑩ Supply port ⑪... -
Page 12: Internal Structure
Smart valve positioner tissin TS700 Series 2.8.2 Internal structure ① PIEZO valve ⑧ Feedback terminal block (Option) ② Button ⑨ Main PCB ③ Position transmitter module (Option) ⑩ HART module (option) ④ PCB cover ⑪ Potentiometer ⑤ Limit switch (Option) ⑥... -
Page 13: System Configuration
Smart valve positioner tissin TS700 Series System configuration Basically, the control valve system consists of a positioner for controlling the pneumatic pressure of the actuator, an actuator for controlling the opening of the valve, and a valve for controlling the flow of the fluid. -
Page 14: Product Dimension
Smart valve positioner tissin TS700 Series 2.11 Product Dimension 2.11.1 TS700 standard type 2.11.2 TS700 with limit switch type 2.11.3 TS700 feedback shaft... -
Page 15: Installation
Smart valve positioner tissin TS700 Series Installation Before installation WARING Make sure if TS700 is appropriate to the valve and actuator installation conditions and the site requirements specifications before installation. If the installation state is not correct, TS700 control characteristics may be degraded. -
Page 16: Effective Rotation Angle Range Of Feedback Lever
Smart valve positioner tissin TS700 Series 3.2.2 Effective rotation angle range of feedback lever The effective rotation angle of TS700L lever is respectively 30 upward and downward that is based on horizon. Follow 3.2.1 notes, effective rotation angle can be maintained to achieve the best performance. -
Page 17: Bracket Installation
Smart valve positioner tissin TS700 Series 3.2.4 Bracket Installation Refer to the TS700L drawing (refer to 2.11.1) and actuator drawing, please make appropriate bracket and install the positioner on the actuator. ① Bracket ② Bolt (M8) ③ Washer ④ Feedback lever ⑤... -
Page 18: Ts700R Installation
Smart valve positioner tissin TS700 Series TS700R installation 3.3.1 Rotary type installation examples <Fork lever type> <NAMUR type> 3.3.2 Rotary type bracket installation components Components No.1~9 are provided with the brackets. The brackets support the NAMUR mounting standard (VDI/VDE3835, IEC60534-6-2). -
Page 19: Ts700R Installation Steps
Smart valve positioner tissin TS700 Series 3.3.3 TS700R installation steps Install Lower bracket Attach two Lower brackets to the actuator and secure it with the bolts. Install Fork lever Install Fork lever to actuator’s stem and tighten with the fixing bolt. - Page 20 Smart valve positioner tissin TS700 Series NOTICE ②Main shaft and ①Indicator can be rotated 360°. When operating the product, ⚫ ①Indicator must point ③Effective angle range. The product may not operate normally if ①Indicator points the opposite direction, ⚫ so please consider the direction of ①Indicator when installing ④Shaft lever to ②Main shaft.
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Page 21: Ts720 Remote Type Installation
Smart valve positioner tissin TS700 Series TS720 Remote type installation TS720 is designed cable to the sensor part and the main body, it is designed to transmit the change of the stem position of the valve to the body through the potentiometer built in the sensor. -
Page 22: Option Module Installation
Smart valve positioner tissin TS700 Series Option module Installation According to the site requirements, the following modules can be purchased separately and installed. NOTICE Please shut off the power supply and install the modules. Please connect ⑤Jumper when you install PTM. -
Page 23: Limit Switch Module Installation
Smart valve positioner tissin TS700 Series 3.5.3 Limit switch module Installation There are two types of limit switch module, mechanical and proximity type. <Mechanical type module> <Proximity type module> Installation steps ① Open the cover. ② Install the limit switch module to PCB protective cover groove and fix it with fixing bolts. -
Page 24: How To Adjust Limit Switch Cam
Smart valve positioner tissin TS700 Series 3.5.4 How to adjust limit switch cam ① Dome indicator ② Switch ③ Fixing bolt ④ Phillips screwdriver The cam position is set at the factory. If you want to change the cam position, please follow the steps below. -
Page 25: How To Replace Air Filter
Smart valve positioner tissin TS700 Series How to replace Air filter CAUTION Be careful when replacing the air filter as the valve may move. Please shut off the air pressure supplied to the positioner and replace the filter. -
Page 26: Orifice Installation
Smart valve positioner tissin TS700 Series Orifice installation <Orifice> Purpose A normal action product does not need to install the orifice, but if the hunting phenomenon occurs after installation on a small actuator, it can be solved by installing an orifice to reduce the output flow of air pressure transmitted to the actuator from the positioner. -
Page 27: Pneumatic Connection
Smart valve positioner tissin TS700 Series Pneumatic connection Air pressure condition NOTICE Use only dehumidified and dust-extracted compressed clean air. The air pressure input must be equipped with a regulator to supply constant air pressure. Pneumatic port Description ①... -
Page 28: Air Connection
Smart valve positioner tissin TS700 Series Air connection NOTICE This product is designed to increase the air pressure of OUT1 as 4 ~ 20mA current input signal increases. 4.3.1 TS700L air connection ① Air supply ② OUT1 ③ OUT2 4.3.2... -
Page 29: Electrical Connection
Smart valve positioner tissin TS700 Series Electrical connection WARNING Check that the input current is within the product specification range. Exceeding the rating might cause a malfunction to circuit boards or burn out electrical components. Check polarity of + and – exactly and connect wires. -
Page 30: Wiring Diagrams
Smart valve positioner tissin TS700 Series Wiring diagram 5.2.1 Power and feedback signal connection 5.2.2 Mechanical Limit switch connection 5.2.3 Proximity Limit switch connection... -
Page 31: Calibration
Smart valve positioner tissin TS700 Series Calibration LCD description Displayed contents Description Displays the running menu. ① Menu information (Main menu, Main parameter, Sub parameter) ② Menu value Displays the present menu or parameter value. ③ Displays the present menu’s value unit. -
Page 32: Button Description
Smart valve positioner tissin TS700 Series Button description ① UP button ② DOWN button ③ ENTER button ④ ESC button Button Function Description Execute the functions of the selected menu. ENTER confirm Save the modified parameter values. ... -
Page 33: How To Quickly Perform Auto Calibration
Smart valve positioner tissin TS700 Series How to quickly perform Auto calibration Open the cover of product and follow below steps to perform Auto calibration quickly. ① Please input current signal 18mA, then press <UP> button for 3 seconds. ② The positioner automatically performs Auto calibration. -
Page 34: Software Map
Smart valve positioner tissin TS700 Series Software map To enter Main Parameter menu : Please input 4-20mA current signal and press <ENTER> button for 3 seconds after booting up. To enter Submenu : Press <UP> or <DOWN> button to select Main Parameter menu and press <ENTER>... -
Page 35: Main Menu Description
Smart valve positioner tissin TS700 Series Main menu description After the product is booted, <MAIN LIN> is displayed, which shows the current opening of the valve. Press <UP> or <DOWN> button to move to the following menu and check the corresponding information. -
Page 36: Main Parameter Menu Description
Smart valve positioner tissin TS700 Series Main parameter menu Description Main parameter menu corresponds to main menu in which various parameters are classified by function. After the product is booted, press <ENTER> button for 3 seconds to enter Main Parameter menu. -
Page 37: Submenu Description
Smart valve positioner tissin TS700 Series Submenu Description The following is a detailed description of Main parameter menu’s Submenu. Press <ENTER> button in Main parameter menu to enter Submenu. Use <UP> and <DOWN> button to move between Submenu. - Page 38 Smart valve positioner tissin TS700 Series Reset ZERO point of the feedback signal manually. Input 4mA current signal, valve reaches Zero position, after press <UP> or <DOWN> button to adjust the value, until the 4mA feedback signal is output, and then press <ENTER>button to save.
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Page 39: Parametr
Smart valve positioner tissin TS700 Series 6.7.2 PARAMETR Submenu Description Dead band range, the range of allowable control error. If hunting or oscillation occurs due to high packing friction of the valve, the problem can be solved by increasing the value within the range allowed by the field. - Page 40 Smart valve positioner tissin TS700 Series Set the characteristics of the valve control. Input Linear USER (mA) 6.25 2.55 1.31 29.13 12.5 3.26 2.81 46.84 18.75 4.16 4.54 57.21 5.32 6.55 64.56 31.25 6.79 8.92 70.27 37.5 8.67 11.73 74.93 43.75...
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Page 41: Device P
Smart valve positioner tissin TS700 Series 6.7.3 DEVICE P Submenu Description Depending on the actuator type, it should be set to Single or Double manually. NOTICE If the setting differs from the actuator type, the control characteristic may be degraded. - Page 42 Smart valve positioner tissin TS700 Series When the input current signal is lower than the set value, the valve is forced to close. When the valve is closed, residual pressure in the actuator chamber can be completely released. FORCE CL...
- Page 43 Smart valve positioner tissin TS700 Series This parameter corrects the error between LCD value and actual valve opening. NOTICE This function should only be used with Linear type products and Rotary COMPENSA products must be set to 0%. Range -50.0~50.0% TS700L(Linear type) 3.0%...
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Page 44: Infomatn
Smart valve positioner tissin TS700 Series Change the display mode of the valve opening on LCD. Mode Description Displayed 0% on LCD when the valve is 0%, and DSP NORM DSP NORM displayed 100% on LCD when the valve is 100%. -
Page 45: Diagnost
Smart valve positioner tissin TS700 Series 6.7.5 DIAGNOST Submenu Description Display error code of the product. ERR CODE You can check the error code to resolve the problem. For details, please refer to Page 51. Self-diagnosis function checks the installation status of the product, internal gear, pneumatic tube connection, etc. - Page 46 Smart valve positioner tissin TS700 Series Submenu Description Set the initial valve position for PST to start. Valve initial position must be within ±1% from "0S POINT". If not, wait until this condition is satisfied. 0P POINT Default value 100%...
- Page 47 Smart valve positioner tissin TS700 Series "LMT TIME" failed to reach the target PST TOUT value within the set time value range. PST FIXD Valve has no action. PST DOUT Exceed the target value more than 1%. When allowable range of valve PST EMRG movement, i.e.
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Page 48: Emergncy
Smart valve positioner tissin TS700 Series 6.7.6 EMERGNCy Submenu Description Must put a password to enter this menu. The password is set at the factory and cannot be changed by the user. PASSWORD Press UP > ENTER > DOWN > UP button Factory setting sequentially. -
Page 49: Error Code And Troubleshooting
Smart valve positioner tissin TS700 Series Error code and Troubleshooting Error code during Auto calibration Error code as below is displayed on LCD if an error occurs during Auto calibration. Check the error code and refer to the table below to solve the problem. - Page 50 Smart valve positioner tissin TS700 Series Check the status of feedback lever installation. Displayed when Open time is If the actuator size is too big, STEP4 OT too long during auto please set ACT value as ACT calibration.
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Page 51: Error Code During Operation
Smart valve positioner tissin TS700 Series Error code during operation If there is a problem during the operation, please enter “ERR CODE” which is Submenu of “DIAGNOST” to check the error code. Check the error code and refer to the table below to solve the problem. - Page 52 Smart valve positioner tissin TS700 Series Solutions for Control Valve Accessories Tissin Co.,Ltd. 201-1105, No 397, Seokcheon-ro, Ojeong-gu, Bucheon-si, Gyeonggi-do, Korea 14449 Tel : +82-32-624-4573, Fax : +82-32-624-4574 www.tissin.co.kr...
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