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Summary of Contents for tissin TS900 Series
- Page 1 Smart Valve Positioner TS900 Series Instruction Manual Ver. PM-TS900EN-4/2018...
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Page 2: Table Of Contents
Smart valve positioner tissin TS900 Series Table of Contents Introduction ------------------------------------------------------------------------------------- General information for the user---------------------------------------------------------- Requirement for safety---------------------------------------------------------------------- Basic safety instructions for use in the Ex area--------------------------------------- Description of products -------------------------------------------------------------- Function--------------------------------------------------------------------------------------- Features--------------------------------------------------------------------------------------- Options---------------------------------------------------------------------------------------- Applications---------------------------------------------------------------------------------- Name plats----------------------------------------------------------------------------------- Products number----------------------------------------------------------------------------... - Page 3 Smart valve positioner tissin TS900 Series 3.4.1 Installation of Position transmitter module------------------------------------ 3.4.2 Installation of HART communication module-------------------------------- How to adjust Auto/Manual switch ------------------------------------------------------- Pneumatic connection ---------------------------------------------------------------- Condition of air supply----------------------------------------------------------------------- Description of air ports----------------------------------------------------------------------- Air connection---------------------------------------------------------------------------------- 4.3.1 TS900L air connection------------------------------------------------------------ 4.3.2...
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Page 4: Introduction
For additional information or if specific problems occur that are not explained in these instructions, contact the manufacturer. The manual can be altered or revised due to hardware of software upgrades without any prior notice. Please visit our website (http://www.tissin.co.kr ) and check the latest documentation. Manual version PM-TS900EN-4/2018 Software version V.1.39... -
Page 5: Requirement For Safety
Smart valve positioner tissin TS900 Series Requirements for safety This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. These safety instructions are intended to prevent hazardous situations and/or equipment damage. For the safety, it is important to follow the instructions in the manual. -
Page 6: Basic Safety Instructions For Use In The Ex Area
Smart valve positioner tissin TS900 Series Basic safety instructions for use in the Ex area To prevent the risk of explosion, observe not only the basic safety instructions in the respective operating instructions for operation in the Ex area, but also the following. -
Page 7: Description Of Products
TS900 Series Description of products Function Smart valve positioner TS900 series controls the valve stroke in response to an input signal of 4~20mA DC from the control panel, DCS or calibrator. Features LCD and 4 button local control ... -
Page 8: Name Plats
Smart valve positioner tissin TS900 Series Name plates <Body label> <Cover label> Label Item Description Indicates the certified explosion proof grade. Ex db IIC T5/T6 Indicates the ambient temperature range for the explosion proof. This temperature range Ta : -40℃ to +80℃(T5) must be observed when using in explosion- -40℃... -
Page 9: Products Number
Smart valve positioner tissin TS900 Series Products number TS900 Standard type Model TS900 Stainless steel TS905 Linear type Acting type Rotary type Explosion proof Ex db IIC T5/T6 type Conduit entry Air connection Connection type G(PF)1/2 PT1/4 G(PF)1/2 NPT1/4 NPT1/2... -
Page 10: Specifications
Smart valve positioner tissin TS900 Series Specifications Model TS900 TS905 Input signal 4~20mA DC Impedance 500Ω (20mA DC) Supply pressure 0.14~0.7MPa Stroke Linear type:10~150mm, Rotary type:0~90 Air connection PT1/4, NPT1/4 Gauge connection PT1/8, NPT1/8 Conduit G(PF)1/2, NPT1/2 Explosion proof type... -
Page 11: Structure
Smart valve positioner tissin TS900 Series Structure 2.8.1 External structure ① Body cover ② LCD window ③ Button cover ④ Buttons ⑤ Junction box cover ⑥ Feedback lever ⑦ Ground bolt ⑧ Conduit ⑨ Water vent hole ⑩ Auto/Manual switch ⑪... -
Page 12: Internal Structure
Smart valve positioner tissin TS900 Series 2.8.2 Internal structure ① Body cover ⑨ Water vent cover ② Main PCB ⑩ Body ③ PCB support ⑪ Pressure sensor (Option) ④ Potentiometer ⑫ Torque motor ⑤ Main shaft ⑬ Pneumatic piping block ⑥... -
Page 13: System Configuration
Smart valve positioner tissin TS900 Series System configuration Basically, the control valve system consists of a positioner for controlling the pneumatic pressure of the actuator, an actuator for controlling the opening of the valve, and a valve for controlling the flow of the fluid. -
Page 14: Dimension Drawings
Smart valve positioner tissin TS900 Series 2.11 Dimension drawings 2.11.1 Dimension 2.11.2 Feedback shaft connection... -
Page 15: Installation
Smart valve positioner tissin TS900 Series Installation Before installation WARING Make sure if TS900 is appropriate to the valve and actuator installation conditions and the site requirements specifications before installation. If the installation state is not correct, TS900 control characteristics may be degraded. -
Page 16: Effective Rotation Angle Of Feedback Lever
Smart valve positioner tissin TS900 Series 3.2.2 Effective rotation angle range of the feedback lever The effective rotation angle of TS900L lever is respectively 30 upward and downward that is based on horizon. Follow 3.2.1notes, effective rotation angle can be maintained to achieve the best performance. -
Page 17: Bracket Installation
Smart valve positioner tissin TS900 Series 3.2.4 Bracket Installation Refer to the TS900L drawing (refer to 2.11.1) and actuator drawing, and make appropriate bracket and install the positioner on the actuator. ① Bracket ② Bolt (M8) ③ Washer ④ Feedback lever ⑤... -
Page 18: Ts900R Installation
Smart valve positioner tissin TS900 Series TS900R installation 3.3.1 TS900R installation examples <Fork lever type> <NAMUR type> 3.3.2 TS900R list of supplied installation parts When shipped form the factory, parts 1~8 are provided as standard. The brackets support the NAMUR mounting standard (VDI/VDE3835, IEC60534-6-2). -
Page 19: Ts900R Installation Steps
Smart valve positioner tissin TS900 Series 3.3.3 TS900R installation steps Lower bracket installation Attach the lower bracket to the actuator and secure it with the screw. Fork lever installation Insert the fork lever into the actuator stem and tighten with the fixing bolt. - Page 20 Smart valve positioner tissin TS900 Series Shaft lever installation Fork lever type Insert the shaft lever into the main shaft and tighten with the fixing bolt. NAMR type Insert the NAMUR shaft adapter into main shaft and fix it with two fixing pins.
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Page 21: Installation Of Option Modules
Smart valve positioner tissin TS900 Series Installation of option modules According to the site requirements，the following modules can be purchased separately and installed. The corresponding function can be realized by installing modules, and the modules do not affect each other. -
Page 22: How To Adjust Auto/Manual Switch
Smart valve positioner tissin TS900 Series How to adjust Auto/Manual switch WARNING Be careful that the valve moves when the Auto/Manual switch is operated. Do not exceed the permissible air pressure range since the input air pressure is directly transmitted to the actuator when switching to manual mode. -
Page 23: Pneumatic Connection
Smart valve positioner tissin TS900 Series Pneumatic connection Conditions of supply air NOTICE Use only dehumidified and dust extracted compressed clean air. The air pressure input must be equipped with a regulator to supply a constant air pressure. -
Page 24: Air Connection
Smart valve positioner tissin TS900 Series Air connections NOTICE This product is designed to increase the air pressure of out1 as the 4 ~ 20mA current input signal increases. 4.3.1 TS900L air connections ① Air supply ② Out1 ③ Out2 <... -
Page 25: Electrical Connections
Smart valve positioner tissin TS900 Series Electrical connections WARNING Be sure to check always that the electrical load is within the stated range on the nameplate. Exceeding the rating might cause a malfunction to circuit boards or burn out electrical components. -
Page 26: Terminal Description
Smart valve positioner tissin TS900 Series Terminal description ① Alarm2 signal (-) ⑥ Feedback signal (+) ② Alarm2 signal (+) ⑦ Input signal (-) ③ Alarm1 signal (-) ⑧ Input signal (+) ④ Alarm1 signal (+) ⑨ Internal ground ⑤ Feedback signal (-) -
Page 27: Power And Feedback Signal Connections
Smart valve positioner tissin TS900 Series Power and feedback signal connection WARNING Make sure that the input current does not exceed the specification range of the product. Exceeding the specification range may cause malfunction. Check polarity of + and – exactly and connect wires. -
Page 28: Calibration
Smart valve positioner tissin TS900 Series Calibration Description of Display Displayed contents Description Displays the running menu. ① Manu information (Main menu, Main parameter, Sub parameter) ② Manu’s value Displays the currently parameter value of the menu. ③ Manu’s value unit Displays the currently menu’s value unit. -
Page 29: Description Of Buttons
Smart valve positioner tissin TS900 Series Description of Buttons ① UP button ② DOWN button ③ ENTER button ④ ESC button Button Descriptions Execute the functions of the selected menu. ENTER Saving the modified parameter values. Moving from the current menu go back to the upper level menu. -
Page 30: How To Perform Fast Auto Calibration
Smart valve positioner tissin TS900 Series How to perform the fast auto calibration Open the cover of the product follow below steps to perform the quick auto calibration. ① Input 4~20mA of current signal, pressing the <ENTER> button for 3seconds. -
Page 31: Software Map
Smart valve positioner tissin TS900 Series Software map... -
Page 32: Description Of Main Menus
Smart valve positioner tissin TS900 Series Description of Main menus When the product is booted, <MAIN LIN> is displayed, which shows the current opening of the valve. Press <UP> or <DOWN> button to move to the following menu and check the corresponding information. -
Page 33: Description Of Main Parameters
Smart valve positioner tissin TS900 Series Description of Main parameters The main parameter menu corresponds to the main menu in which various parameters are classified by function. When the product is booted, press and hold the <ENTER> button for 3 seconds to enter the main menus. -
Page 34: Description Of Submenus
Smart valve positioner tissin TS900 Series Description of Submenus The following is detailed description about the corresponding submenu of the main menu. Press <ENTER> button in the main menu to enter the submenus. Use <UP> and <DOWN> buttons to move between submenus. - Page 35 Smart valve positioner tissin TS900 Series Reset the ZERO point of the feedback signal manually. Input 4mA current signal, valve reaches zero position, after press the <UP> or <DOWN> button to adjust the value, until the 4mA feedback signal is output, and then press the <ENTER>button to save.
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Page 36: Paramete
Smart valve positioner tissin TS900 Series 6.7.2 Submenus of PARAMETR Submenus Description Dead band range, the range of allowable control error. If hunting or oscillation occurs due to high packing friction of the valve, the problem can be solved by increasing the value within the range allowed by the field. - Page 37 Smart valve positioner tissin TS900 Series Control value to overcome valve friction. Increasing the KF value can improve hunting that is caused by valve friction. Range of settable value 0~500.0 Factory setting Set the characteristics of the valve control.
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Page 38: Device P
Smart valve positioner tissin TS900 Series 6.7.3 Submenus of DEVICE P Submenus Description Depending on the actuator type, it must be set to Single or Double manually. NOTICE If the set value differs from the actuator type, the control characteristic may be degraded. - Page 39 Smart valve positioner tissin TS900 Series When the input current signal is lower than the set value, the valve is forced to close. When the valve is closed, residual pressure in the actuator chamber can be completely released. FORCE CL...
- Page 40 Smart valve positioner tissin TS900 Series This parameter corrects the error between LCD value and actual valve opening. NOTICE This function should only be used with Linear type products and rotary COMPENSA products must be set to 0%. Range of setting values...
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Page 41: Infomatn
Smart valve positioner tissin TS900 Series 6.7.4 Submenus of INFOMATN You can find the following information through the submenus. Submenus Description Displays the model of the product. Displays the version of device. DEVI VER Displays the version of HART communication. -
Page 42: Diagnost
Smart valve positioner tissin TS900 Series 6.7.5 Submenus of DIAGNOST Submenus Description Displays the error code of the product. You can check the error code to resolve the problem. ERR CODE For details, refer to the explanation of error codes.(Page 49) Set whether to execute the PST function. -
Page 43: Emergncy
Smart valve positioner tissin TS900 Series Sets 2nd target position of PST. Default value 2N POINT Range of values 0~100% Set the waiting time after the first PST is performed and the second PST start. INTERVAL Default value 20 (Seconds) - Page 44 Smart valve positioner tissin TS900 Series Setting Alarm 1 According to the set value, If the following conditions are satisfied, the alarm circuit is turned “ON”, and LCD displayed simbol. It remains “OFF” during normal operation. AL1 URGT When the product has a serious problem...
- Page 45 Smart valve positioner tissin TS900 Series 6.7.6 Submenus of EMERGNCy Submenus Description Must enter a password to enter this menu. The password is set at the factory and cannot be changed by the user. PASSWORD Press UP > ENTER > DOWN > UP button Factory setting sequentially.
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Page 46: Error Code And Troubleshooting
Smart valve positioner tissin TS900 Series Error code and Troubleshooting △ If there is a problem when installing or using the product, the symbol appears on the top of the LCD. If you enter the “ERR CODE” which is submenu of “DIAGNOST”, an error code appears. -
Page 47: Limited Warranty And Disclaimer
This product has been fully inspected and shipped through a thorough quality inspection procedure. The manufacturer warranty period of the product is 18 months after the product is shipped from Tissin in Korea. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. - Page 48 Smart valve positioner tissin TS900 Series Solutions for Control Valve System Tissin Co.,Ltd. 201-1105, No 397, Seokcheon-ro,Ojeong-gu, Bucheon-Si,Gyeonggi-do, Korea 14449 Tel : +82-32-624-4573, Fax : +82-32-624-4574 www.tissin.co.kr...
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