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Ele ectro-P
Pneum
matic P
Positio
oner
TS
S60
00
Se
eries
Inst
truct
tion M
Man
ual
Ver. PM
M-TS600EN
-12/2020

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Summary of Contents for tissin TS600 Series

  • Page 1 Ele ectro-P Pneum matic P Positio oner eries Inst truct tion M Ver. PM M-TS600EN -12/2020...
  • Page 2: Table Of Contents

    Electro-Pneumatic Positioner tissin TS600 Series Table of Contents Introduction ------------------------------------------------------------------------------------- General information for the user---------------------------------------------------------- Requirement for safety---------------------------------------------------------------------- Basic safety instructions for use in Ex area-------------------------------------------- Conditions to maintain intrinsic safety (Ex i)------------------------------------------- Description of Products ------------------------------------------------------------- Function--------------------------------------------------------------------------------------- Features--------------------------------------------------------------------------------------- Options----------------------------------------------------------------------------------------...
  • Page 3 Electro-Pneumatic Positioner tissin TS600 Series 3.3.2 NAMUR Type------------------------------------------------------------------------- Air connection ------------------------------------------------------------------------------- Notice-------------------------------------------------------------------------------------------- TS600L air connection----------------------------------------------------------------------- TS600L RA/DA action setting------------------------------------------------------------- TS600R air connection---------------------------------------------------------------------- TS600R RA/DA action setting------------------------------------------------------------ Power connection ------------------------------------------------------------------------- Flame proof type power connection------------------------------------------------------ Intrinsically safe type power connection------------------------------------------------ With Position transmitter-------------------------------------------------------------------...
  • Page 4: Introduction

    Introduction General information for the user This instruction includes installation, operation, maintenance, and parts information for Tissin TS600 Valve Positioner. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device. ...
  • Page 5: Requirement For Safety

    Electro-Pneumatic Positioner tissin TS600 Series Requirement for safety This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. These safety instructions are intended to prevent hazardous situations and/or equipment damage. For the safety, it is important to follow the instructions in the manual.
  • Page 6: Basic Safety Instructions For Use In Ex Area

    Close all unnecessary cable glands with lock screws approved for the explosions area.  TS600 series has 2 conduit entries. Flameproof cable must be used for cable entry, and for unused cable entry, flameproof blind cable plug should be used.
  • Page 7: Description Of Products

    TS600 Series Description of products Function Electro-Pneumatic valve positioner TS600 series controls the valve stroke in response to an input signal of 4~20mA DC from the control panel, DCS or calibrator. Features  Applied to various control valve system ...
  • Page 8: Label

    Electro o-Pneumatic c Positioner issin TS600 Series Label Item Descrip ption MODEL No Indicates s model num mber. SERIAL No Indicates s serial num ber. OPERATIN NG TEMP Indicates s allowable o operating tem mperature. EXPLOSIO ON PROOF Indicates s certified ex xplosion proo of grade.
  • Page 9: Product Code

    Electro-Pneumatic Positioner tissin TS600 Series Product Code Model TS600 Acting Type Linear Type Rotary Type Explosion proof type Non-Explosion type Ex dmb IIB T5/T6 Ex dmb IIC T5/T6 Ex ia IIC T5/T6 ATEX & IECEx Ex db mb IIB/IIC T6/T5 Gb Ex ia IIC T6/T5 Gb Ex tb IIIC T85℃/T100℃...
  • Page 10: Specification

    Electro-Pneumatic Positioner tissin TS600 Series Specification 2.7.1 Positioner TS600L TS600R Model Single Double Single Double Input signal 4~20mA DC Impedance 250±15Ω Supply pressure 0.14~0.7MPa Stroke 10~150mm 0~90 Air connection PT(NPT) 1/4 Gauge connection PT(NPT) 1/8 Conduit G(PF) 1/2 or NPT 1/2...
  • Page 11: Limit Switch(Option)

    Electro-Pneumatic Positioner tissin TS600 Series 2.7.3 Limit Switch (Option) Item type Specification Switch type 2 x SPDT Degree of protection IEC IP40 Rating (AC) 16A 1/2HP 125/250VAC Rating (DC) 0.6A @ 125VDC, 0.3A @ 250VDC Durability Min. 100,000 @ 30 operation / min Temperature rating -25℃~80℃...
  • Page 12: Operation Logic

    Electro o-Pneumatic c Positioner issin TS600 Series Operation n Logic The diaphra agm valve m moves downw ward. The mo ovement of d diaphragm va alves acts on Feedback s spring throug gh Feedback k lever and F lapper increa ases torque t to the left pu ll.
  • Page 13: Parts And Assembly

    Electro o-Pneumatic c Positioner tissin TS600 Series Parts and d Assembl .9.1 Stand dard type...
  • Page 14: With Position Transmitter Type

    Electro-Pneumatic Positioner tissin TS600 Series 2.9.2 With Position transmitter type...
  • Page 15: Dimension Drawings

    Electro-Pneumatic Positioner tissin TS600 Series 2.10 Dimension Drawings 2.10.1 TS600L Dimensions <TS600L Intrinsically safe type / Non-Explosion proof type Dimension> <TS600L Flame proof type / ATEX & IECEx type Dimension >...
  • Page 16 Electro-Pneumatic Positioner tissin TS600 Series <TS600L with Position transmitter type Dimension>...
  • Page 17: 2.10.2 Ts600R Dimensions

    Electro-Pneumatic Positioner tissin TS600 Series 2.10.2 TS600R Dimensions Operation Logic When the input current (4-20mA) increases, Armature receives counter-clockwise rotating torque as a magnetic field strength of Torque motor and Flapper moves to left as the center of Plate Spring. When the space between Flapper and Nozzle opens, the Nozzle back pressure* decreases.
  • Page 18 Electro-Pneumatic Positioner tissin TS600 Series <TS600R with Position transmitter type Dimension> <TS600R with Limit switch type / with Position transmitter and Limit switch type Dimension>...
  • Page 19: Installation

    Electro o-Pneumatic c Positioner issin TS600 Series Installa ation Safety RNING When insta alling a positio oner, please e ensure to re ead and follo ow safety inst truction.  Make a a space need ded for main ntenance on t the setting a rea.
  • Page 20 Electro o-Pneumatic c Positioner issin TS600 Series TS600L bra acket Instal lation Assemble t the positione r with the bra acket made in previous s step by faste ning the bolt Please refe er to the back kside of the p positioner for r size of the b bolts.
  • Page 21: Fork Lever Type

    Electro o-Pneumatic c Positioner issin TS600 Series TS600R In nstallation TS600R Sta andard brac cket (include ed with the positioner) contains tw wo compone nts. The bracket can be used for both fork lev ver and NAM UR lever typ <TS600R R Bracket Ins stall Example...
  • Page 22: Air Connection

    Electro o-Pneumatic c Positioner issin TS600 Series Air con nnection Notice OTICE  TS600 Series is de esigned to inc crease the in nput current s signal and O OUT1 port pn neumatic output increases. The pr oducts will b e shipped RA RA (Reverse A Action) that i...
  • Page 23: Ts600R Air Connection

    Electro o-Pneumatic c Positioner issin TS600 Series TS600R a air connec tion <TS6 00R Double type actuato or > < TS60 0R Single ac ctuator > TS600R R RA/DA acti ion setting If the valve is used for D DA (Direct Ac ction), the in put signal wi ll be increas...
  • Page 24: Power Connection

    Electro o-Pneumatic c Positioner issin TS600 Series Power C Connec ction RNING  Always s check that the electrica al load is with hin the range stated on th he nameplate e. Failure to rem ain within e lectrical ratin ngs may res sult in damag ge to or pre...
  • Page 25 Electro o-Pneumatic c Positioner issin TS600 Series Electrical W Wiring <F Flame proof t type / ATEX & IECEx typ pe Terminal b box> ① Open t terminal box cover. ② Locate e the poles an nd connect th hem properly Make s sure to faste n the connec...
  • Page 26: Intrinsically Safe Type Power Connection

    Electro o-Pneumatic c Positioner issin TS600 Series Intrinsica lly safe ty ype power r connectio RNING TS600 serie es are desig ned under in ntrinsically sa afe procedure es and restri iction. Howe ever, intrinsically safe system m can be dam maged from e electronic en ergies from o...
  • Page 27: With Position Transmitter

    Electro-Pneumatic Positioner tissin TS600 Series With Position transmitter CAUTION  Be sure to connect the feedback circuit to DC voltage 10~30V.  Be sure to distinguish between the position of the current signal terminal and the position of the feedback signal terminal from the terminal block to connect (+) polarit y and (-) polarity precisely.
  • Page 28: With Limit Switch

    Electro-Pneumatic Positioner tissin TS600 Series With Limit switch With Position transmitter and Limit switch...
  • Page 29: Adjustment

    Electro-Pneumatic Positioner tissin TS600 Series Adjustment CAUTION Zero and span must be set correctly so product can be operated normally. If the setting is not correct, impact on performance like linearity. So please the zero and span position must be set correctly.
  • Page 30: Position Transmitter Setting(Option)

    Electro-Pneumatic Positioner tissin TS600 Series Position transmitter Setting (Option) For the general case, set 2 points that belongs to from 0% position to 100% position of the valve. For more precise feedback, set 5 points. 2 points setting Set Input signal to 4mA to make the valve ①...
  • Page 31: Troubleshooting

    Electro-Pneumatic Positioner tissin TS600 Series Troubleshooting Common problems Failure The valve is fully open regardless of the input signal The hole of A / M switch of pilot valve is blocked by foreign matter Causes such as dust As shown below, loosen the stopper screw and separate A / M switch Corrective Action and clean the bottom of the hole with 0.2mm drill or wire and re-fitted...
  • Page 32: Adjust Potentiometer Gear

    Electro o-Pneumatic c Positioner issin TS600 Series Adjust Po otentiomet ter gear Phenomen Feedback s signal dead z zone Cause Potentiome eter gear brok ke away by a a strong shoc ck or vibratio The white colored poin nt of Mainsh haft gear an nd the white e colored...
  • Page 33: Other Problems And Resolution

    Electro-Pneumatic Positioner tissin TS600 Series Other Problems and Resolution ☞ The positioner does not operate Reference Checklist Causes Corrective action page Check to see if A/M A/M switch is loose If it does not work by moving switch is connected...
  • Page 34: Limited Warranty And Disclaimer

    Limited warranty and disclaimer  The manufacturer warranty period of the product is 18 months after the product is shipped from Tissin in Korea.  For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
  • Page 35 Electro-Pneumatic Positioner tissin TS600 Series Note...
  • Page 36 Electro o-Pneumatic c Positioner tissin TS600 Series Solutions for Control Valv ve System Tissi n Co.,L Ltd. 201-1105 5, No 397, Seo okcheon-ro,Oj jeong-gu, Bucheon -Si, Gyeonggi i-do, Korea 14 4449 Tel : +82- -32-624-4573 Fax : +82 2-32-624-4574 www.t...

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Ts600rTs600l

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