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Summary of Contents for AEROCOMPACT CompactFLAT S10plus
- Page 1 CompactFLAT S10plus Assembly Instructions Version: 04 Language: English | Original language: German Original installation instructions Important! Read carefully before installation!
- Page 2 The original language of these assembly instructions is German. Any assembly instructions in another lan- guage are a translation of the assembly instructions in German. The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT® the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either in part or in full.
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Page 3: Table Of Contents
Personal protective equipment (PPE) System Overview Basic components S10plus Ballasting Alpine supports Accessories Variations of CompactFLAT S10plus Assembly Installation Instructions for Gravel Roofs Gravel Depth up to 2.5 in Gravel Depth 2.5 in. to 4 in. Gravel Depth greater than 4 inches... - Page 4 Mechanical Attachments Position the Mechanical Attachments Installing the mechanical attachments Bonding and Grounding Maintenance Complete System Fittings Dismantling Disassemble components Dismantle clamps Appendix Declaration of Conformity S10plus www.aerocompact.com...
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Page 5: About This Document
Symbols in Illustrations Activities Certain activities are required to carry out the assembly. These activities are shown in the illustrations with the following symbols. Check AEROTOOL planning documents Visual inspection Activity by hand Observe right angle Optional component, optional installation method www.aerocompact.com... -
Page 6: Target Group
PV modules used with the CompactFLAT system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the CompactFLAT system is considered improper. -
Page 7: Guarantee
We would like to point out that the flat roof system is being sold as part of a sales contract. Assembly/- processing by the purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qualified personnel strictly in accordance with the assembly instructions. -
Page 8: Safety
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch there is a risk of slipping. Dangers from the environment Keep sufficient distance from overhead electrical lines. The following distances must be observed: www.aerocompact.com... -
Page 9: Protection Against Falling Objects
Personal protective equipment is required to prevent injuries during assembly work. Wear protective goggles when drilling. Wear safety boots. Wear cut-resistant work gloves during assembly. Helmets are required for all persons involved on the construction site. Use fall protection. www.aerocompact.com... -
Page 10: System Overview
Connector, long, with/without roof protection pad | S10+CNL-PP, S10+CNL Connector, short, with/without roof protection pad | S10+CNS-PP, S10+CNS Middle bracket, with/without roof protection pad | S10+MB-PP, S10+MB Front foot S10 with/without roof protection pad | S10FB-PP, S10FB Middle clamp | CLM10 www.aerocompact.com... -
Page 11: Ballasting
Roof protection pad for ballast blocks and ballast trays | PP200/80 Alpine supports Alpine front support | S10FS-al Center support, with/without roof protection pad | S10+MB-PP, S10+MB Connector, long, with/without roof protection pad | S10+CNL-PP, S10+CNL Connector, short, with/without roof protection pad | S10+CNS-PP, S10+CNS www.aerocompact.com... -
Page 12: Accessories
Cable conduit | CP-430, CP-620, CP-840 Bracket for cable conduit | BR-CP Variations of CompactFLAT S10plus Compact FLAT S10plus | 464 mm distance | 8° - 18° internal shading angle Compact FLAT S10plus | 297 mm distance | 10° internal shading angle... -
Page 13: Assembly
Installation Instructions for Gravel Roofs Gravel Depth up to 2.5 in Since damage to the roof surface can occur due to excessive point loading, Aerocompact recommends not placing the system on the gravel if the gravel layer is less than 2.5 in. - Page 14 Assembly Pre-install the end-clamps or mid-clamps to the front brackets, middle brackets and connector brackets as needed. www.aerocompact.com...
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Page 15: Measure Area, Place Components
Place the front brackets, middle brackets and connector brackets in the array field Edge rows: place front brackets, middle brackets and connector brackets with end-clamps. Middle rows: place front brackets, middle brackets and connector brackets with mid-clamps. www.aerocompact.com... -
Page 16: Installing Modules
Weigh down the front brackets with ballast blocks Place the module on the front brackets and middle brackets. Align each module with the marks on the brackets/ middle brackets. Tighten the screws of the end-clamps with 15 Nm or 11 ft lbs. www.aerocompact.com... - Page 17 15 Nm or 11 ft lbs. Lastly, add end-clamps to each of the middle brackets. Tighten the screws to 15 Nm or 11 ft lbs. Install the remaining modules of this series as described. www.aerocompact.com...
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Page 18: Install The Second Module Row
Align each module with the marks on the middle brackets/ connector brackets. Tighten the screws of the end-clamps with 15 Nm or 11 ft lbs. For stronger bonding, add an additional end-clamp on each marked position. Tighten the screws to 15 Nm or 11 ft lbs. www.aerocompact.com... -
Page 19: Installing Modules With Alpine Supports (Optional)
Before installing the alpine supports, make sure that the modules are suitable for the increased snow load and that clamping at the additional locations is approved. Attach end-clamps to the front alpine supports , the additional center supports and connector brack- www.aerocompact.com... - Page 20 Place an additional middle bracket and a connector bracket at the center of each module frame. Place the module on the center supports and connector brackets. Tighten the screws on the end-clamps to 15 Nm or 11 ft lbs each. www.aerocompact.com...
- Page 21 Assembly Place and align next module Tighten the screws of the end-clamps with 15 Nm or 11 ft lbs. Tighten the screws of the mid-clamps to 15 Nm or 11 ft lbs. www.aerocompact.com...
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Page 22: Installing Microinverters (Optional)
Position a front alpine support in the middle of the module frame of both the front and back rows. Make sure that the end-clamps are flush with the module. Tighten the screws with a torque of 15 Nm or 11 ft. lbs. Installing Microinverters (optional) The microinverter can be mounted directly onto the module frame. www.aerocompact.com... -
Page 23: Installing Microinverters - Eu (Optional)
Depending on the project circumstances, ballast requirements will vary. Ballasting for gravel roofs Depth of the gravel - up to 2.5 in (6 cm) Use long ballast trays. Use existing gravel for ballasting in the ballast pans, if possible. Spread remaining gravel evenly over the roof. www.aerocompact.com... -
Page 24: Option 1: Ballasting Directly On The Front Brackets, Middle Brackets Or Connector Brackets
Use weather-resistant construction adhes- ive. Position the protection pads to the right and left of the front brackets, middle brackets or con- nector brackets. Place the ballast blocks Version 2: Short ballast trays www.aerocompact.com... -
Page 25: Version 3: Long Ballast Tray
Place the ballast tray centrally on the bracket or connector bracket. Screw the ballast tray to the bracket or connector bracket with washer and ALtracs screw Tighten the screws with 15 Nm or 11 ft lb. Version 3: Long ballast tray www.aerocompact.com... - Page 26 Tighten the screws with 15 Nm or 11 ft lb. If specified in the planning documents (optional): Screw the bottom of the ballast trays to the connector brackets or end brackets. Tighten the screws with 15 Nm or 11 ft lb. www.aerocompact.com...
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Page 27: Installing Cable Pipe Assembly (Optional)
Depending on the situation, the cable pipe is installed through the long ballast tray or with the brackets provided. Slide the cable pipe through the appropriate hole on the ballast tray Attach the cable pipe to the ballast tray. Attach the plastic caps to the cable pipe www.aerocompact.com... -
Page 28: Attach Cable Pipe With Brackets
Mechanical Attachments Note the number and positions of the mechanical attachments from the AEROTOOL planning doc- uments. Position the Mechanical Attachments AEROTOOL marks only the components on which the mechanical attachments are mounted. www.aerocompact.com... -
Page 29: Installing The Mechanical Attachments
Tighten the screws with 15 Nm or 11 ft lb. Tighten the screw on the mechanical attachment according to the manufacturer's specifications. Bonding and Grounding The modules of an array field are bonded to each other by the module clamps and brackets/ connector brackets. www.aerocompact.com... - Page 30 ALtracs screw (STS8x16). Loosen and remove screw Attach washer and certified grounding lug in the order shown with the screw Tighten the screw Attach the ground wire (provided by customer) to the grounding lug using the screw www.aerocompact.com...
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Page 31: Maintenance
Complete System Check all components of the system for damage. Replace damaged components as soon as possible. Fittings Check all screw connections. Tighten loose screw connections. Confirm the tightening torque according to the assembly instructions. www.aerocompact.com... -
Page 32: Dismantling
Dismantling DISMANTLING Disassemble components Disassembling the system: Carry out the assembly steps in reverse order. Dismantle clamps Completely unscrew the screw on the clamp. If clamps are re-installed: Make sure that the O-ring is not lost. www.aerocompact.com... -
Page 33: Appendix
Appendix APPENDIX Declaration of Conformity S10plus Manufacturer: AEROCOMPACT® Designation: CompactFLAT S10plus East/West sys- tem for flat roofs Identification S10plus code: Applied stand- EN 1090 ard: Certification To the declaration of per- 2397 body: formance www.aerocompact.com...
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