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Waterstage WO G112LCT Series Installation And Operating Manual

Air to water heat pump
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All manuals and user guides at all-guides.com
Air to Water Heat Pump
Split integrated DHW type
Outdoor unit
WO*G112LCT
WO*G140LCT
WO*K112LCT
WO*K140LCT
WO*K160LCT
Hydraulic unit
WG*G140DD6
WG*K160DD9
Document n° 1586-1 ~ 20/02/2013
FR
EN
IT
NL
Installation and
operating manual
intended for professionals
To be saved for
future consultation
Fujitsu General
(Euro) GmbH
Werftstrasse 20
40549 Düsseldorf - Germany
DE

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Summary of Contents for Waterstage WO G112LCT Series

  • Page 1 All manuals and user guides at all-guides.com Document n° 1586-1 ~ 20/02/2013 Air to Water Heat Pump Split integrated DHW type Outdoor unit Hydraulic unit WO*G112LCT WG*G140DD6 WO*G140LCT WG*K160DD9 WO*K112LCT WO*K140LCT WO*K160LCT Installation and operating manual intended for professionals To be saved for future consultation Fujitsu General (Euro) GmbH...
  • Page 2 All manuals and user guides at all-guides.com capacity for handling refrigerants. Contents Description of the unit ......4 Package .
  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com Regulation system ....... 36 .
  • Page 4 All manuals and user guides at all-guides.com Packing list Optional equipment Scope of application 1 Description of the unit Package 1 package 1 package...
  • Page 5 All manuals and user guides at all-guides.com Single phase Single phase 3-phase 3-phase 3-phase Nominal heating performances Heat output +7 °C / +35 °C - Floor heating system 10,80 13,50 10,80 13,50 15,17 -7 °C / +35 °C - Floor heating system 10,80 12,00 10,80...
  • Page 6 All manuals and user guides at all-guides.com Outside unit, 11 & 14 single phase Overflow hole (Ø 20) Holes Ø 10) Sight of lower part 1290 3/8” 5/8” Front view Side view Top view Outside unit, 11, 14 & 16 3-phase Sight of lower part 1290 Front view...
  • Page 7 All manuals and user guides at all-guides.com Hydraulic unit Back view Side view Front view...
  • Page 8 All manuals and user guides at all-guides.com 1 mbar = 10 mmCE = 100 Pa mbar 43907 ext. in 10000 2490 1000 ° C m /h 32500 1 mbar = 10 mmCE = 100 Pa 30000 mbar 27500 ext. in 25000 22500 20000...
  • Page 9 All manuals and user guides at all-guides.com Description 11 & 14 single phase 11, 14 & 16 3-phase WO*K1**LCT Legend :...
  • Page 10 All manuals and user guides at all-guides.com Legend : Sensors : Operating principle Regulation functions Protection functions...
  • Page 11 All manuals and user guides at all-guides.com 4 kW Heat produced 20 °C Energy from the air COP 4 1 kW Electrical energy consumed...
  • Page 12 All manuals and user guides at all-guides.com 2 Installation Regulation installation 2.2.3 Containment of refrigerant circuits and maintenance conditions It’s necessary to ensure correct containment In case of subsequent failure and expertise, the Unpacking and reservations 2.2.1 Receipt 2.2.2 Handling 2.2.4 Accessories provided...
  • Page 13 All manuals and user guides at all-guides.com Installation position Installation of the outdoor unit 2.4.1 Installation precautions The outdoor unit must only be installed outdoor 1000 or more 1000 or more 1500 1000 Max. 500 Max. 500 or more or more or more 1500 1500...
  • Page 14 All manuals and user guides at all-guides.com 2.4.2 Outdoor unit positioning Warning 2.4.3 Condensate drain hose trace resistance to avoid it icing up. The trace resistance must heat not only the pipe but also the bottom of the appliance's condensate collection tank.
  • Page 15 All manuals and user guides at all-guides.com Installing the hydraulic unit 2.5.1 Installation precautions refrigerant connections. Front view...
  • Page 16 All manuals and user guides at all-guides.com Refrigeration connections This appliance uses refrigerant R410A. 2.6.1 Rules and precautions Minimum necessary tools Manifold Provision on using tools that have been in regard to the guarantee if the above instructions are not observed.
  • Page 17 All manuals and user guides at all-guides.com Flared connections 2.6.2 Refrigeration connections is forbidden. only The minimum length of the refrigeration connections is 5 m for correct operation. POE refrigeration oil. Do not use mineral oil. 2.6.3 -0,4...
  • Page 18 All manuals and user guides at all-guides.com 2.6.4 Shaping the refrigeration pipes Take particular care positioning the tube opposite its connector so as not to risk damaging the threads. A carefully aligned connector can being required. Warning ! The refrigeration circuit is very sensitive to dust and humidity: check that the area around the connection is clean and dry before removing the plugs protecting the refrigeration connectors.
  • Page 19 All manuals and user guides at all-guides.com This operation is reserved for installers familiar Method 3 empty Manifold refrigerant other than a HFC. ANNEX 1 building the refrigerant connections. Jeu de manomètres Unfavorables conditions : Manifold Manifold (manifold) Basse Haute pression pression Vacuomètre...
  • Page 20 All manuals and user guides at all-guides.com First seal test Refrigeration connexion Plug (A) Schrader Manifold. 3-way valve Manifold Hex / Allen key of 4 mm Load orifice Azote Haute Plug (B) 10 bars max. Service hose (blue) pression 30 mn mini fitted with valve push-button Liaison...
  • Page 21 All manuals and user guides at all-guides.com Additional charge 250 g page 18 in the liquid extraction position. Manifold Warning LED2 LED1 R410A...
  • Page 22 All manuals and user guides at all-guides.com Hydraulic connecting 2.8.1 General Never use monoethylene glycol. In certain installations, the presence of different metals can cause corrosion problems; the formation of metal particles and sludge in the hydraulic circuit is then seen. In this case, it is advisable to use a corrosion inhibitor in the proportions indicated by its manufacturer.
  • Page 23 All manuals and user guides at all-guides.com 2.8.2 Connecting to the DHW circuit Be sure to put the DHW sensor at the bottom of Legend:...
  • Page 24 All manuals and user guides at all-guides.com 2.8.3 Rinsing out the installation Thermal insulation the straight insulating sleeves the conical insulating sleeves 2.8.4 Filling and purging the installation page 34 manometric height of the installation. 2.8.5 Connecting the Fan convector circuit...
  • Page 25 All manuals and user guides at all-guides.com 2.10 Heating circulation pump speed settings 1 mbar = 10 mmCE = 100 Pa mbar Variable pressure ext. in radiators m /h ext. in 1 mbar = 10 mmCE = 100 Pa mbar ext.
  • Page 26 All manuals and user guides at all-guides.com 2.11 Electrical connections 2.11.1 Characteristic of the electrical supply Warning ! page 27 Connecting to regulation cards 2.11.2 General remarks on electrical connections Connecting to spring terminals...
  • Page 27 All manuals and user guides at all-guides.com 2.11.3 2.11.4 Cable section and protection rating 32 A 20 A Electricity supply DHW: 32 A 20 A...
  • Page 28 All manuals and user guides at all-guides.com 2.11.5 Electrical connections on the single phase outdoor unit side Cable clip Cover plate Power supply cable and Insulation (seal) Cover plate connection cable Cables CAUTION Secure cables so that they are not in Release contact with pipes and valves.
  • Page 29 All manuals and user guides at all-guides.com 2.11.6 Electrical connections on the 3- phase outdoor unit side 2 3 L1 L2 L3 N INDOOR UNIT POWER Back...
  • Page 30 All manuals and user guides at all-guides.com Electrical connections on the hydraulic unit side hydraulic unit Electrical back-ups If the boiler connection option is used, the electric boost option must not be connected. Second heating circuit External faults the heat pump...
  • Page 31 All manuals and user guides at all-guides.com B2 M B1 3 2 1 M B9...
  • Page 32 All manuals and user guides at all-guides.com 230 V 230 V...
  • Page 33 All manuals and user guides at all-guides.com Hydraulic unit Outdoor unit single phase 1 2 3 230 V Hydraulic unit Outdoor unit 3-phase 1 2 3 L1 L2 L3 N 1 2 3 L1 L2 L3 COMMUN 230 V L1 L2 L3 L1 L2 L3 N...
  • Page 34 All manuals and user guides at all-guides.com 2.14 Commissioning 2.12 Outdoor sensor 2.13 Room thermostat 2.13.1 Installing a room sensor Room thermostat page 35 Wireles room thermostat 2.13.2 Installing a remote control Remote control Wireles remote control...
  • Page 35 All manuals and user guides at all-guides.com 2.15 thermostats, it in zone 2, Then connect the other room thermostat and 2.16 In the case of 2 heating circuits page 40 English 42* 44* 48* page 40 Room appliance 1 Heating circuit 1 Commonly...
  • Page 36: Regulation System

    All manuals and user guides at all-guides.com 3 Regulation system Auto Auto °C...
  • Page 37 All manuals and user guides at all-guides.com Manual start button Auto page 59 page 58 Do not use during normal operation.
  • Page 38 All manuals and user guides at all-guides.com Description of the display Temperature control Xxxxxxxxxxxxxxxxxxxxxxxxxxx 3.3.1 Set to Xxxxxxxxxxxxxxxxxxxxxxxxxxx Xxxxxxxxxxxxxxxxxxxxxxxxxxx INFO PROG temperature ambiante temperature ambiante temperature ambiante...
  • Page 39 All manuals and user guides at all-guides.com 2,75 ° C 2,25 1,75 1,25 0,75 0,25 ° C +4,5 -4,5 & & & & & & & & &...
  • Page 40 All manuals and user guides at all-guides.com 3.4.2 Setting parameters Parametering the setting 3.4.1 General ESC. 01.01...31.12 3.4.3 Time of day and date 00:00... 23:59 01.01... 31.12 1900... 2099 01.01... 31.12 25.03 01.01... 31.12 25.10 Operator Section English Temporary With...
  • Page 41 All manuals and user guides at all-guides.com Time program heating, circuit 1 Mon-Sun 6:00 22:00 --:-- --:-- --:-- --:-- Time program heating, circuit 2 Mon-Sun 6:00 22:00 --:-- --:-- --:-- --:-- Mon-Sun 00:00 05:00 14:30 --:-- --:--...
  • Page 42 All manuals and user guides at all-guides.com Mon-Sun 8:00 20:00 --:-- --:-- --:-- --:-- Holidays, heating circuit 1 Period 1 01.01... 31.12 01.01... 31.12 Frost protection Holidays, heating circuit 2 Period 1 01.01... 31.12 01.01... 31.12 Frost protection Heating adjustment, circuit 1 20 °C...
  • Page 43 All manuals and user guides at all-guides.com 180 min 30 min 1 °C 1 °C 0... 50 °C 1 °C 240 s 0... 95 °C 1 °C 0... 32 0... 32 Protection mode standards and instructions manufacturer building good performance of this function installation correctly This function can be stopped...
  • Page 44 All manuals and user guides at all-guides.com Cooling circuit 1 17... 40 °C Time program 5 6... 35 °C 6... 35 °C 8... 35 °C 8... 100 24 h 20... 50 °C 1 °C 20... 50 °C 1 °C 1... 10 °C 1 °C 6...
  • Page 45 All manuals and user guides at all-guides.com 1041 8... 70 °C 1 °C Important Note : 1050 50 % 1060 0.5 °C 1010 1060 1080 1090 180 min 1091 30 min 1100 1 °C 1101 1 °C 1130 0... 50 °C 1 °C 1134 240 s...
  • Page 46 All manuals and user guides at all-guides.com 1610 65 °C 1612 8 °C... 1620 Programme Heating circuit time programme: Off-peak tariff* : 1640 1641 1642 Saturday 2056 8... 35 °C 2803 240s 2843 1 °C 8 min 2844 8... 100 °C 1 °C 2862 5 min...
  • Page 47 All manuals and user guides at all-guides.com 3692 Substitute - DHW Instantly : - DHW Substitute : 3700 1 °C 3701 1 °C 3705 20 min 3720 3723 30 min 5024 0... 20 °C 1 °C 5030 90 min 5055 10...
  • Page 48 All manuals and user guides at all-guides.com 6220 0... 99 6420 1... 56 6421 LPB system 6600 Error 6711 6800 6802 6804 6806 6808 6810 6812 6814 6816 6818 7070 7071 0... 240 7073 0... 12 7141 7142 Manual 7150 7700...
  • Page 49 All manuals and user guides at all-guides.com 7710 7712 7716 7719 7722 7723 7724 7725 7820 7821 7822 7823 7824 7825 7830 7832 7849 Open 7911 7912 7913 7973 7974 7975 7976 7977 7978 7996 Open State 8000 8001 8003 8004 8006 8007...
  • Page 50 All manuals and user guides at all-guides.com 8410 0... 140 °C 8412 0... 140 °C 8413 8414 8425 8450 8454 8455 0... 65535 8456 8457 0... 65535 8499 8505 8510 8511 8512 8513 8515 Diagnostics consumers 8700 8701 8702 8703 8704 8730 8731...
  • Page 51 All manuals and user guides at all-guides.com 8770 0... 50 °C 8773 0... 140 °C 8820 8821 8830 0... 140 °C 8840 8841 0... 199999 8842 8843 0... 65535 8900 0... 140 °C 8950 0... 140 °C 8957 0... 140 °C 8980 8981 9031...
  • Page 52: Overall Hydraulic Layout

    All manuals and user guides at all-guides.com 4 Overall hydraulic layout...
  • Page 53 All manuals and user guides at all-guides.com...
  • Page 54 All manuals and user guides at all-guides.com Option(connector) Pressure Refer to the sensor technical manual Thermistor (compressor) Thermistor (outdoor) Thermistor (pipe) Thermistor (discharge) Expansion Fuse valve coil Thermistor (heat sink) Thermistor (pipemid) Expansion valve coil (Injecrtion) Thermistor (expansion) Solenoid coil (injection) Compressor Solenoid coil...
  • Page 55 All manuals and user guides at all-guides.com Expansion valve coil (Inj) Solenoid coil (Inj) Thermistor Inj expansion valve Thermistor heat exchanger mid Thermistor heatsink PFC Thermistor discharge pipe Thermistor heat exchanger out Compressor Thermistor Thermistor Thermistor compressor Pressure sensor Reactor fan Solenoid P.F.C.
  • Page 56 All manuals and user guides at all-guides.com...
  • Page 57 All manuals and user guides at all-guides.com...
  • Page 58: Troubleshooting

    All manuals and user guides at all-guides.com 6 Troubleshooting Faults displayed on the hydraulic unit Hydraulic unit page 58 Hydraulic unit...
  • Page 59 All manuals and user guides at all-guides.com Information display page 58 8006 8022 8003 8011 8000 8001 8004 8700 8740 8743 8770 8773 8830 8410 8412 8900...
  • Page 60 All manuals and user guides at all-guides.com Faults displayed on the single phase outdoor unit ERROR ENTER ERROR...
  • Page 61 All manuals and user guides at all-guides.com Faults displayed on the 3-phase outdoor unit ERROR ENTER ERROR...
  • Page 62: Maintenance Of The Installation

    All manuals and user guides at all-guides.com Maintenance of the installation Hydraulic checks it is essential that you look for any leaks. Maintenance of the DHW tank Descaling Checking the outdoor unit Checking the refrigeration circuit : Electrical checks...
  • Page 63: Maintenance

    All manuals and user guides at all-guides.com 8 Maintenance Emptying the hydraulic unit Distribution valve ACI check Check ACI voltage Connecting U = + 0 + 6,5 V ACI connecting: on the tank mass. on the electrode connector. 9 Instructions for the user...
  • Page 64: Quick-Start Procedure

    All manuals and user guides at all-guides.com 10 Quick-start procedure 10.1 Start-up check-list 10.1.1 Before starting-up Sight checks page 12 Hydraulic checks page 15 Refrigeration connections and checks page 16 page 19 Electrical checks page 22 page 25...
  • Page 65 All manuals and user guides at all-guides.com 10.1.2 Starting-up page 28 Outdoor unit checks Hydraulic unit checks Room control The heat pump is ready for operation !
  • Page 66 All manuals and user guides at all-guides.com 10.2 Settings sheet Preliminary settings Boiler backup language 3700 operator section 3705 swith-off delay hour / minutes time & date Miscellaneous day / month time & date 6420 input H33 function year time & date 6100 OT sensor correction 5700...
  • Page 67 All manuals and user guides at all-guides.com 10.3 Start-up data sheet Site Installer Outdoor unit Hydraulic unit Checks Operating voltage & current on outdoor unit Reading in HEATING operating mode °C °C °C °C °C °C °C °C °C °C °C °C °C...