Stannah Midilift SL Installation Manual
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Also See for Midilift SL:
- Installation manual (71 pages) ,
- Installation supplement manual (10 pages) ,
- User handbook manual (37 pages)
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Summary of Contents for Stannah Midilift SL
- Page 1 Midilift SL Installation Guide Midilift SL Installation Guide October 2016 Version 9...
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Page 2: Table Of Contents
Midilift SL Installation Guide Contents Introduction .......................... 4 SITE ARRIVAL ........................5 MAIN FRAME ASSEMBLY....................6 Lift base ........................6 Corner upright preparation ..................7 Door frame ........................8 Shaft panels......................9 2.5 Cable Route Panel ..................... 10 Ramp (if required) ..................... 11 Cut panels for upper door .................. - Page 3 Midilift SL Installation Guide 11.3 Manual Gate ......................38 11.4 Powered Gate ......................39 FIRE DOOR ASSEMBLY ..................... 41 LANDING STATIONS ....................42 13.1 Standard call stations .................... 42 13.2 Landing stations (fire clad) ..................43 UPPER DOOR STIFFENERS ..................44 CARRIAGE COVER .....................
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Page 4: Introduction
The intention of this document is to provide information for the correct installation of or the correct installation of the Stannah Midilift SL, highlighting key points and safety procedures and to ensure that the final Stannah Midilift SL, highlighting key points and safety procedures and to ensure that the final Stannah Midilift SL, highlighting key points and safety procedures and to ensure that the final product runs safely, smoothly and efficiently. -
Page 5: Site Arrival
Midilift SL Installation Guide SITE ARRIVAL On arrival at the site, the installer should make his presence known to the customer. The installer must comply with any site safety procedures and regulations that are in force. Before commencing the installation, it is important to ensure that the power supply has been fitted according to the requirements of the builder's work and electrical schedule. -
Page 6: Main Frame Assembly
Midilift SL Installation Guide MAIN FRAME ASSEMBLY Lift base Lay out the lower horizontal members close to the final position See door frame for specific fixing locations Fix using 3 M8 fixings 3 positions (equa spaced) Secure corner uprights to... -
Page 7: Corner Upright Preparation
Midilift SL Installation Guide Corner upright preparation Before fitting door frame take approx measurement from top of door threshold to centre of slot, apply this measurement to the corner upright (call station side) and pick next nearest hole. Enlarge hole with step drill and de-burr. This is to allow cables to pass from the corner upright into the door frame freely (see below). -
Page 8: Door Frame
Midilift SL Installation Guide Door frame Door threshold to be set at 70mm from base View A View B M8 fixings (2 pos.) Frame spacer (both sides) Note: repeat this process Fixing plate for upper door threshold View C M8 fixing View D 5.5 x 19 self... -
Page 9: Shaft Panels
Midilift SL Installation Guide Shaft panels Slide the shaft panels and ‘H’ sections between the corner uprights. Fit horizontal members and secure with M8 fixings. Note: ram support horizontal member is identifiable by 2 fixing holes which must be positioned off to the left by 50mm. -
Page 10: Cable Route Panel
Midilift SL Installation Guide 2.5 Cable Route Panel Fit the cable route panel as shown with the opening to the right of the guides This panel position changes per lift travel. Check Builders Work drawings for correct position October 2016... -
Page 11: Ramp (If Required)
Midilift SL Installation Guide Ramp (if required) Loosely fit 3 M8x16 fixings to underside of door threshold, slide ramp in and tighten. 3 off M8 fixings October 2016 Version 9... -
Page 12: Cut Panels For Upper Door
Midilift SL Installation Guide Cut panels for upper door Following the diagram cut two lengths of extrusion and fit to corner uprights. Cut panel and slide into extrusion. Fit door as shown in 2.1 & 2.2. View A Fit door infill plate... -
Page 13: Door Infill Angle/Plate (If Required)
Midilift SL Installation Guide Door infill angle/plate (if required) Before fitting upper doors check to see if a door infill angle/plate is required. The angle on its own will span a gap of up to 20mm, whilst the extended plate can do up to 100mm. -
Page 14: Guide & Carriage
Midilift SL Installation Guide GUIDE & CARRIAGE Guides Fit both guides to guide support bracket using M8 halfen fixings. View A Use M8 halfen fixings October 2016 Version 9... -
Page 15: Pit Prop
Midilift SL Installation Guide Pit prop Place pit prop on the double prongs situated next to the Place pit prop on the double prongs situated next to the left hand guide, push pit prop back t hand guide, push pit prop back against guides and fit latch. -
Page 16: Carriage & Ram
Midilift SL Installation Guide Carriage & ram Fit the left hand guide only and remove the right hand guide fixing angle from the Horizontal Fit the left hand guide only and remove the right hand guide fixing angle from the Horizontal Fit the left hand guide only and remove the right hand guide fixing angle from the Horizontal member. -
Page 17: Cable Connector Bracket With Pcb
Midilift SL Installation Guide Cable connector bracket with PCB able connector bracket with PCB Screw the cable connector bracket (with PCB attached) adjacent to the Screw the cable connector bracket (with PCB attached) adjacent to the right right hand guide approximately 1m from the ground using self drilling screws. -
Page 18: Base Fixings
Midilift SL Installation Guide Base fixings After ensuring that the lift enclosure is correctly positioned, square and plumb, secure the base of each corner upright to floor of the building with suitable fixings. Floor fixing October 2016 Version 9... -
Page 19: Hydraulics
Midilift SL Installation Guide HYDRAULICS Position the pump unit as per the builders work drawing. Position the pump unit as per the builders work drawing. Connect the hose to the pump unit and route hose to the base of the ram,... -
Page 20: M/S Control Valve - Blain
Midilift SL Installation Guide 0.15m/s pump units 0.15m/s Control Valve - Blain Blain Solenoid Down Stop ( Solenoid Down Stop (D) Relief Valve (S) Pressure Switch Manual Lowering (H) Slack Rope Slack Rope Valve (KS) October 2016 Version 9... - Page 21 Midilift SL Installation Guide Adjustments UP Valves are already tested and adjusted. Valves are already tested and adjusted. Up Bypass: When the pump is started, the unloaded When the pump is started, the unloaded platform should remain stationary at the...
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Page 22: M/S Control Valve - Igv
Midilift SL Installation Guide 0.15m/s Control Valve - IGV • To remove the lid, use the triangular key to unlock and pull the lid handle forward towards you, not up, for about 50mm. The lid can then be removed. • The oil tank holds about 30 Litres of oil and is to be filled with HVI 32 Hydraulic oil. A dipstick is provided on the filler cap. - Page 23 Midilift SL Installation Guide Plan View of Valve Block Hand Pump Bleed Screw A - Pressure Relief Valve. To adjust, release the lock nut (13mm AF) and with a 4mm Hex socket key turn clockwise to increase the pressure and anti-clockwise to decrease the pressure setting.
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Page 24: Rupture Valve Adjustment
Rupture valve adjustment Checking and adjustment of the Rupture Valve Remove the ram from the lift and lay it on the floor. (See Midilift SL maintenance manual for removal of ram procedure). Remove the rupture valve from inside the ram. This can be done by inserting pins in the holes and turning. -
Page 25: Platform
Midilift SL Installation Guide PLATFORM Using the pump, raise the carriage approximately 500mm from the lower floor. raise the carriage approximately 500mm from the lower floor. raise the carriage approximately 500mm from the lower floor. Remove the carriage installation legs. -
Page 26: Platform Safety Edge Adjustment
Midilift SL Installation Guide 5.1 Platform Safety Edge Adjustment Microswitch Assembly Typ in all 4 Corners Nylon Adjustment Pin Safety Edge Bar Microswitch SECTION B-B Spring Switch Bkt Fixings M4 Locking Nut 10 TYP DETAIL A October 2016 Version 9... - Page 27 Midilift SL Installation Guide Safety Edge Installation Issues Safety Edge Installation Issues Safety Edge Bar Bouncing If the Safety Edge Bar ‘Bounces’ and activates the Mircoswitches on start in the up direction, If the Safety Edge Bar ‘Bounces’ and activates the Mircoswitches on start in the up direction, If the Safety Edge Bar ‘Bounces’...
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Page 28: Guide End Stop
Midilift SL Installation Guide GUIDE END STOP GUIDE END STOP IMPORTANT IMPORTANT!! HEALTH & SAFETY HEALTH & SAFETY THIS PROCEDURE MUST BE THIS PROCEDURE MUST BE ADHERED TO ADHERED TO Once lift has been built up as far is possible from the ground floor and using the working... -
Page 29: Glazing
Midilift SL Installation Guide GLAZING IMPORTANT!! HEALTH & SAFETY THIS PROCEDURE MUST BE ADHERED TO When installing glass it is necessary to work off the platform and requires 2 installers. AT ALL TIMES A MINIMUM DISTANCE OF 950MM SHOULD BE MAINTAINED FROM THE PLATFORM BASE TO THE TOP OF THE LOWEST PANEL. - Page 30 Midilift SL Installation Guide Glass installation switch assy fig. 4 Glass panels require the use of suction pads designed specifically for this purpose. With pads fitted to each end of the glass, one end should be pivoted into the vertical aluminium section (see fig.
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Page 31: Top Beam Assembly
Midilift SL Installation Guide TOP BEAM ASSEMBLY Top beam 'F' section Infill panel 4.2 X 13 self drill screw 5.5 x 19 self drill screw October 2016 Version 9... -
Page 32: Limit Switches & Ramps
Midilift SL Installation Guide LIMIT SWITCHES & RAMPS Two stop Fit limit ramps to the left hand guide using Halfen nuts and cap head screws. Position to the approximate location to activate the switches. Ensure Halfen nuts are correctly fitted. -
Page 33: Two Stop Upper Limit Switches
Midilift SL Installation Guide 9.2 Two stop upper limit switches Two stop upper limit switches It is important that the Anti-creep switch is creep switch is positioned so that it is on the upper ramp when the positioned so that it is on the upper ramp when the lift is at the top floor position. -
Page 34: Multi-Stop Encoder And Ops Switch (Up To 5M Travel)
Midilift SL Installation Guide Multi-stop Encoder and OPS switch stop Encoder and OPS switch (up to 5m travel). OPS Vane fixed to panel OPS Switch (bottom reset) Draw Wire Encoder Draw Wire Encoder Encoder draw wire fixing angle. Encoder draw wire fixing angle. -
Page 35: Half Height Gate
Midilift SL Installation Guide HALF HEIGHT GATE 10.1 Half height gate assembly Before fitting gate frame please refer to 2.1 for corner upright preparation. Once in position secure horizontal door member in the same manor as 2.2. Fix hinge side using 2 x M8 button head screws through slots, glue ‘P’ section over slots, ensuring front edge of ‘P’... -
Page 36: Fitting Of Gate To Frame
Midilift SL Installation Guide 10.2 Fitting of gate to frame View A 2 off M8 Pivot plate c/sunk screws Teflon bush View B Fit handle Spacer October 2016 Version 9... -
Page 37: Door & Gate Closers
• The closer requires a separate programmer (Stannah ref: 9449093) to facilitate setting 1) Ensure the plastic filler piece for the cover is fitted then fit the spigot to the closer using the M8 x 60 cap screw. -
Page 38: Manual Gate
Midilift SL Installation Guide View A Spigot M8 x 60 Cap Screw M6 x 12 Countersunk Screw Closer Arm Slider 11.3 Manual Gate For gates on a reduced platform lift, it is necessary to drill the corner uprights in order to fit the closer assembly. -
Page 39: Powered Gate
Midilift SL Installation Guide The gas strut is assembled and set up to operate at a pre-determined force value and should not be adjusted. If the force is too strong, then a small amount of gas may be released from the spring. - Page 40 Midilift SL Installation Guide threaded hole, next to hole from which it was removed For further clarity, see the closer manufacturer’s instructions. 7) The closer can now be powered up. 8) With reference to the quick start guide (see separate document), initial set-up and further adjustments can now be carried out using the separate programmer.
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Page 41: Fire Door Assembly
Midilift SL Installation Guide FIRE DOOR ASSEMBLY Intumescent strip to be fitted to all 4 sides View A Door contacts Door lock plate Door handle Door slam plate To fit door lock fire spacer remove security screws & refit Fire door spacers >... -
Page 42: Landing Stations
Midilift SL Installation Guide LANDING STATIONS LANDING STATIONS 13.1 Standard call stations Lower call station is fitted with lift isolation, this isolates the lift but provides power to the Lower call station is fitted with lift isolation, this isolates the lift but provides power to the Lower call station is fitted with lift isolation, this isolates the lift but provides power to the battery charger. -
Page 43: Landing Stations (Fire Clad)
Midilift SL Installation Guide 13.2 Landing stations (fire clad) Position call stations so that the centre of the call button is between 900 and 1100mm from the finished floor. Fit back box using 2 large self drilling screws Fit call station & emergency... -
Page 44: Upper Door Stiffeners
Midilift SL Installation Guide UPPER DOOR STIFFENERS If gusset isn’t present at top of corner upright, fit stiffeners (all four corners) using M8 fixings, bolting through into cross member. View A Stiffener Cross member October 2016 Version 9... -
Page 45: Carriage Cover
Midilift SL Installation Guide CARRIAGE COVER CARRIAGE COVER top safety edge with the tamper top safety edge with the tamper Fit the Carriage Top Panel, connect the Earth cable and fit the Carriage Top Panel, connect the Earth cable and fit the resistant screws . -
Page 46: Structure Fixings And Supports
Midilift SL Installation Guide STRUCTURE FIXINGS AND SUPPORTS The following methods of fixing are in addition to the base fixings details under Section 3.5. Before making the following fixings, it should be ensured that the lift structure is square. The guide &... -
Page 47: Threshold Fixings
Midilift SL Installation Guide 16.2 Threshold Fixings The structure is to be tied back to the landing at all intermediate and upper entrance positions by fixing through the lower support member as shown. All other details are as per the guide fixings. -
Page 48: Hoop
Midilift SL Installation Guide 16.3 Hoop Threshold fixing points to be used in addition to lift structure threshold fixing points. View B Corner upright M10 binx nut Spreader plate Packers M10 fixing M12 fixing through hoop arm Use packers as required... -
Page 49: Cantilever Bracket
Midilift SL Installation Guide 16.4 Cantilever Bracket View B Corner upright Spreader plate Use packers as required M10 binx nut Packers M10 fixing Use spreader plate inside corner upright October 2016 Version 9... -
Page 50: Structural Ceiling
Midilift SL Installation Guide STRUCTURAL CEILING Fit the corner upright stiffeners in the top of the upright using the same fixings for securing the horizontal members, noting the positions of the 2 different stiffeners. Note: In the case of lifts with reduced headroom, the stiffener should be inserted into the upright prior to fitting the top section. - Page 51 Midilift SL Installation Guide Retract Pin Lighting Cable View A Ceiling Panel View B Hinge the ceiling panel up and secure using the fixings shown. Access is gained from below via the gap next to the guides. M8 x 20 Hex Hd Screw (2 off)
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Page 52: Covers & Infill Panels
Midilift SL Installation Guide COVERS & INFILL PANELS 18.1 Upper Level Gate Working from the bottom of the structure, fit the corner upright infill panels. Working from the top of the structure, fit the guide infill panels. The top panel should be flush with the top of the horizontal member. -
Page 53: Upper Level Door
Midilift SL Installation Guide 18.2 Upper Level Door Fitting is the same as for lifts with an upper level gate (see 18.1) with the following exceptions: 1) Upright infill angles will stop 105mm below the top of the corner upright. -
Page 54: Commissioning
On completion of the installation the lift is ready to be tested. The test must be carried out according to the 'Midilift SL Certificate of Test and Installation' procedure. The lift can only be commissioned once this has been correctly completed. -
Page 55: 20 3 Stage Ram Install
Midilift SL Installation Guide 3 STAGE RAM INSTALL 20.1 Ram support guides • Fit guides Note – Fit bolts to spare holes to finish off. Guides Ram Guides Ram Support Bracket October 2016 Version 9... -
Page 56: Fit Ram
Midilift SL Installation Guide 20.2 Fit Ram • Fit ram in conjunction with 3 Stage Ram Installation Guide, Appendix B Ram Guide Brackets Ensure M8 x 16 fixings are used Ram Clamp Plate October 2016 Version 9... -
Page 57: Lift Positioning Encoder
Midilift SL Installation Guide 20.3 Lift Positioning Encoder • Attach belt to top beam • Position belt around encoder • Pull tight and clamp belt to base plate Run belt around rollers and encoder Clamp belt top and bottom October 2016... -
Page 58: Ram Oil Collection Bottle
Midilift SL Installation Guide 20.4 Ram Oil Collection Bottle Oil Collection Bottle Cable Tie the hose to the ram Cable Tie the bottle to the ram October 2016 Version 9... -
Page 59: Ce Mark
Midilift SL Installation Guide CE Mark When the lift installation is complete, the CE mark and name plate is to be positioned on the lower door frame as shown below: Lower door frame, lock side. Threshold CE Mark and Name Plate... -
Page 60: Appendix A - Trouble Shooting
Midilift SL Installation Guide Appendix A – Trouble Shooting Problem Possible fault Possible solution • Circuit breaker tripped • Reset. Turn on (3 switches) • Isolation keyswitch turned off • Ensure door is closed and locks fully • Door not locked engaged. -
Page 61: Appendix B - Heavy Ram Installation Guide
Midilift SL Installation Guide Appendix B – Heavy Ram Installation Guide Ram Installation Guide The following PPE should be worn at all times during installation: The following PPE should be worn at all times during installation: Safety gloves Safety goggles... - Page 62 Midilift SL Installation Guide 1. The lift is to be installed to first horizontal 2. Attach Lower Bkt to Working Platform member height, with 3.5m guides in place Back Frame with all fixings. If the door frame is not fitted, a horizontal member is to be temporally fitted to secure structure.
- Page 63 Midilift SL Installation Guide 5. Complete Working Platform Assembly to 6. Fit the Lifting beam on top of the Guides, recommended procedure (c/w ladder). ensuring the spigots are fully engaged 8. Remove Working Platform Fit Electric Hoist October 2016 Version 9...
- Page 64 Midilift SL Installation Guide 9. Fit Ram Lifting Eye to Ram M8 x 16lg 10. Safely manoeuvre the ram so the Lifting Eye on the ram is directly below the chain hoist. Gently winch the ram up, ensuring to occasionally lift the base of the ram and move it closer to the baseplate to make sure the lifting chain remains vertical.
- Page 65 Midilift SL Installation Guide 11. Fix Ram Clamp Bkt in place 13. Remove Lifting Beam, Ram Lifting Eye 12. Refit Working Platform, as previously and Electric Hoist detailed October 2016 Version 9...
- Page 66 Midilift SL Installation Guide 14. Remove Working Platform October 2016 Version 9...
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