Digi DI 80 Service Manual
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Digi DI 80 Service Manual

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All manuals and user guides at all-guides.com
DI-80
I I I I n n n n d d d d i i i i c c c c a a a a t t t t o o o o r r r r
When Accuracy Counts
S S S S e e e e r r r r v v v v i i i i c c c c e e e e M
M a a a a n n n n u u u u a a a a l l l l
M
M
75591

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  • Page 1 All manuals and user guides at all-guides.com DI-80 I I I I n n n n d d d d i i i i c c c c a a a a t t t t o o o o r r r r When Accuracy Counts S S S S e e e e r r r r v v v v i i i i c c c c e e e e M M a a a a n n n n u u u u a a a a l l l l...
  • Page 2 All manuals and user guides at all-guides.com...

  • Page 3: General Specification

    All manuals and user guides at all-guides.com DI 80 GENERAL SPECIFICATION GENERAL SPECIFICATION Model DI 80 Dimension 255 (L) X 240 (W) X 146 (H) Number Of Loadcells max 2 x External Platform or max 8 x Loadcells in parallel configuration (350 ohm type)

  • Page 4: Overall Dimension

    All manuals and user guides at all-guides.com DI 80 OVERALL DIMENSION OVERALL DIMENSION...

  • Page 5: Display Layout

    All manuals and user guides at all-guides.com DI 80 DISPLAY LAYOUT DISPLAY LAYOUT Segment Name Label Functions à ß ON when Net weight is zero ON when displaying gross weight à ß ON when weight is tared ON when main display is showing Net Weight...

  • Page 6: Keysheet Layout

    All manuals and user guides at all-guides.com DI 80 KEYSHEET LAYOUT KEYSHEET LAYOUT Key Name Weighing / Self Test Calibration SPEC141 / PROG Mode Counting mode SPEC142 ON/OFF Switch between Exit from Exit from Exit from weighing and calibration service mode...
  • Page 7 All manuals and user guides at all-guides.com DI 80 KEYSHEET LAYOUT Key Name Weighing / Self Test Calibration SPEC141 / PROG Mode Counting mode SPEC142 Reduction Select type of Shift zero point Decrement Enter Part No self test down SPEC number...

  • Page 8: Operation

    Setpoint (RS485) (RS232C) Connector (RS232C) Scale 1 Scale 2 Span Switch (Please use a non- conductive material to poke the span switch) Back of DI 80 MEMORY CLEAR OPERATION DISPLAY REMARKS Main (W) Sub-1(UW) Sub-2 (Q) [REZERO] + ProG Count...
  • Page 9 All manuals and user guides at all-guides.com DI 80 SOFTWARE SETTING SOFTWARE SETTING CUSTOMER SPEC SETTING OPERATION DISPLAY REMARKS Main(W) Sub-1(UW) Sub-2(Q) 0.000 Weighing mode. [REZERO]+ SPC00 0 0 0 0 Customer SPEC mode. [1][4][1] SPC01 0 0 0 0...

  • Page 10: Software Setting

    Remove SPEC39 BIT3 for “Basic A/D Setup” Remove SPEC39 BIT2 for “Type of Calibration” Add SPEC19 BIT3 for “Print DIGI MATEX Footer on Label Printer SE250” V1.06 Add SPEC00 BIT1 for “Send Net and Tare Weight only in RS-232C Mode”...
  • Page 11 All manuals and user guides at all-guides.com DI 80 SOFTWARE SETTING 6.3.2 CUSTOMER SPECIFICATION [REZERO] + [1][4][1] SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0 U1 Version Recall Last Zero on Send Net and Tare Set Point Display...
  • Page 12 010 : 4 set points 1 : Active high 001 : 3 set points 011 ~ 111 : Not used Display “PLU not Print DIGI Matex Footer Print when [+] or [–] found” Message on Label Printer SE250 Key in Add Mode...
  • Page 13 All manuals and user guides at all-guides.com DI 80 SOFTWARE SETTING SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0 Analogue Output Negative Weight Printing Allow when Output Set Point when 1 : Yes Operation Weight is within SP1...
  • Page 14 All manuals and user guides at all-guides.com DI 80 SOFTWARE SETTING 6.3.3 WEIGHT AND MEASURE SPECIFICATION [REZERO] + [1][4][2] (Span Switch must be turned ON when accessing this mode) SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0 Dual Range Operation...
  • Page 15 All manuals and user guides at all-guides.com DI 80 SOFTWARE SETTING SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0 Load Cell Type (Scale 2) A/D Board (Scale 2) 0 : For standard / normal 00 : Normal load cell...

  • Page 16: Zero And Span Calibration

    All manuals and user guides at all-guides.com DI 80 CALIBRATION CALIBRATION (Version 0.42 and above) ZERO AND SPAN CALIBRATION Please turn on the SPAN SWITCH before proceed. (If SPEC 32 bit 3 is 1, ignore the span switch.) Operation Display...
  • Page 17 All manuals and user guides at all-guides.com DI 80 CALIBRATION INTERNAL COUNT / AD COUNT DISPLAY OPERATION DISPLAY REMARKS Main(W) Sub-1(UW) Sub-2(Q) [REZERO] 88888 88888 888888 [REZERO][*][*] 50000 Enter [0][0][9] while depressing [REZERO] key.Unit Weight window will display the Internal Count and...
  • Page 18 DI 80. Copy the DI 80 main software DI80.MOT (hex file) on to the directory DI 80. Connect DI 80 via SIO1 using RS232 cable to COM 1 or 2 of the PC. SIO 1 COM 1 / 2 8.1.1...
  • Page 19 All manuals and user guides at all-guides.com DI 80 FLASH DOWNLOADING While pressing [REZERO] + [#] button together, press the [ON/OFF] button. The following will be shown on the indicator screen : Click on the FAST80.EXE in the directory DI80.
  • Page 20 Firmware Version: 1.25 Checksum: 870 Loading Control Program …… Any key to terminate * Control program is a program to help the DI 80 to download the application program. After the control program finish downloading, the application programme will start to download.
  • Page 21 8.1.2 BOOT MODE Downloading Switch the option switch to BOOT mode on the DI 80 and turn “On” the power only. Repeat step 3 to 9 of USER MODE Downloading. After finish downloading, turn “Off” the power and switch the OPTION switch to USER then turn “On”...
  • Page 22 8.2.2 BOOT MODE Downloading Switch the option switch to BOOT mode on the DI 80 and turn “On” the power only. Repeat step 3 to 4 of USER MODE Downloading. After finish downloading, turn “Off” the power and switch the OPTION switch to USER...
  • Page 23 All manuals and user guides at all-guides.com DI 80 PC / PRINTER CONNECTION PC / PRINTER CONNECTION GENERAL SPECIFICATION Baud rate 1200 / 2400 / 4800 / 9600 bps Data length 7 bits / 8 bits Parity None / Odd / Even...

  • Page 24: Transmission Protocol

    All manuals and user guides at all-guides.com DI 80 PC / PRINTER CONNECTION DATA ID code Tare weight Inventory Set point vii) Quantity xii) Part name iii) Gross weight viii) Total quantity xiii) Scale no. Net weight viiii) Status *...
  • Page 25 All manuals and user guides at all-guides.com DI 80 PC / PRINTER CONNECTION WIRE CONFIGURATION 9 PIN D-SUB CONNECTOR 25 PIN D-SUB CONNECTOR 8 PIN DIN PLUG BACK VIEW (FEMALE) BACK VIEW (FEMALE) BACK VIEW (MALE) ELTRON LP2722 DI 80...
  • Page 26 All manuals and user guides at all-guides.com DI 80 PC / PRINTER CONNECTION PC / PRINTER RS232C CONNECTION SPEC SETTING Setting on DI 80 under [Re-Zero]+[141] : If using SIO 1 : RS232 Continue Sending Rate To PC SPEC 6 Bit 1...

  • Page 27: Built-In Printer

    * Note : DI 80 will download some label formats to LP 2622 when power up. Owing to this, LP 2622 should connect to DI 80 when DI 80 power up. Also, make sure the printer has enough memory allocated for...
  • Page 28 All manuals and user guides at all-guides.com DI 80 BARCODE SCANNER CONNECTION BARCODE SCANNER CONNECTION DI 80 can support these barcode scanners : RS232C TYPE Pen scanner - ZEBEX ZB-800R Handheld scanner - PSC Quickscan scanner 10.1 GENERAL SPECIFICATION Baud rate...
  • Page 29 Set point 3 Set point 1 (Q) Set point 4 10.4.3 COMMAND CODE The barcode scanner can also scan command to DI 80 but it must have a header Z in front. Header : Z Command Z + Command Function...
  • Page 30 All manuals and user guides at all-guides.com DI 80 BARCODE SCANNER CONNECTION 10.5 BARCODE SCANNER CONNECTION SPEC SETTING If using SIO 1 : SPEC No. 8 Bit 0, 1 and 2 Type Of Devices * 0 0 0 Barcode scanner...
  • Page 31 All manuals and user guides at all-guides.com DI 80 BARCODE SCANNER CONNECTION If using SIO 3 : SPEC No. 54 Bit 0, 1 and 2 Type Of Devices* 0 0 0 Barcode scanner 0 1 0 LP 2622 1 0 0...

  • Page 32: Set Point Connection

    All manuals and user guides at all-guides.com DI 80 SET POINT CONNECTION SET POINT CONNECTION There can 2, 3 or 4 set point output depend by SPEC. It need an external voltage (5 ~ 29 V) to drive the set points.
  • Page 33 All manuals and user guides at all-guides.com DI 80 SET POINT CONNECTION 11.3 SET POINT SET UP External Voltage (5 ~ 29 V) LED 1 LED 2 LED 3 Below is a chart that show when the LEDs will be light up in latch and no latch condition as per above set up when set point is reach.
  • Page 34 All manuals and user guides at all-guides.com DI 80 SELF TEST 12. SELF TEST There are 7 self test available for DI-80: RS 232 test RS 232 (optional board) test RS 485 (optional board) test Printer test SRAM1 test SRAM2 test...
  • Page 35 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM CIRCUIT DIAGRAM 13.1 DI 80 BLOCK DIAGRAM...

  • Page 36: Circuit Diagram

    All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.2 DI 80 MAIN BOARD TWB-02300-0 ( 1 of 4 )
  • Page 37 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.2 DI 80 MAIN BOARD TWB-02300-0 ( 2 OF 4 )
  • Page 38 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.2 DI 80 MAIN BOARD TWB-02300-0 ( 3 of 4 )
  • Page 39 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.2 DI 80 MAIN BOARD TWB-0230-0 ( 4 of 4 )
  • Page 40 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.3 DI 80 A/D BOARD TWB-02330-0...
  • Page 41 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.4 DI 80 A/D FILTER BOARD TWB-02290-0...
  • Page 42 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.5 DI 80 A/D CONNECTOR BOARD TWB-02360-0...
  • Page 43 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.6 DI 80 KEY BOARD TWB-02380-0...
  • Page 44 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.7 DI 80 CONNECTOR BOARD TWB-02310-0...
  • Page 45 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.8a DI 80 OPTION BOARD 1 – PRINTER BOARD TWB-02340-0...
  • Page 46 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.8b DI 80 OPTION BOARD 2 – RS232C / RS485 I NTERFACE BOARD TWB-02350-0...
  • Page 47 All manuals and user guides at all-guides.com DI 80 CIRCUIT DIAGRAM 13.8c DI 80 OPTION BOARD 3 – ANALOG INTERFACE BOARD TWB-02370-0...

  • Page 48: Specification

    All manuals and user guides at all-guides.com DI 80 ANALOG OUTPUT BOARD CALIBRATION ANALOG INTERFACE BOARD 14.1 SPECIFICATION This option board is used to transmit the analog weight data to the equipment that is controlled by DC current or voltage.
  • Page 49 All manuals and user guides at all-guides.com DI 80 ANALOG OUTPUT BOARD CALIBRATION 2. Voltage Output Mode: 0 ~ 5V Output Voltage 5.00V 4.9V 4.5V -12.5% F.S. -10% F.S. Weight 0.5V F.S. +12.5% Zero Weight F.S. 0.1V +10% F.S. 3. Voltage Output Mode: 0 ~ 10V...
  • Page 50 All manuals and user guides at all-guides.com DI 80 ANALOG OUTPUT BOARD CALIBRATION 14.2 PIN CONFIGURATION SIGNAL REMARKS PLUG WIRE COLOR Current Output + Current Output – (GND) YELLOW Voltage Output + BLUE Voltage Output – (GND) PURPLE No Connection...

  • Page 51: Calibration Procedure

    All manuals and user guides at all-guides.com DI 80 ANALOG OUTPUT BOARD CALIBRATION 14.4 CALIBRATION PROCEDURE Analog output value should be 4mA at Zero Point and 20mA at Capacity Weight. If the output values are not the appropriate value, adjust those by the following procedure.
  • Page 52 All manuals and user guides at all-guides.com DI-80 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two (2) years.

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