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HBX CPU-0600 Installation Manual
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HBX CPU-0600 Installation Manual

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Installation Manual
CPU-0600
Version 1.0.0
CPU-0600
HBX Control Systems Inc.

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Summary of Contents for HBX CPU-0600

  • Page 1 Installation Manual CPU-0600 Version 1.0.0 CPU-0600 HBX Control Systems Inc.

  • Page 2: Table Of Contents

    Control Systems Inc. H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 . 0 TABLE OF CONTENTS Introduction .................... 1-3 Description ....................
  • Page 3 CPU-0600 is a Wi-Fi enabled control that allows access through the HBX Sensorlinx mobile app. Boiler Control The use of the CPU-0600 as a Boiler Control allows the RELAYS capability to run up to four (4) On/Off boilers, and three (3)

  • Page 4: Safety Symbols & Warnings

    For more information go to www.P65Warnings.ca.gov. EXTREME HAZARD: This HBX control is a microprocessor based controller and as such is not to be regarded as a safety (limit) control. Please consult and install the heating or cooling appliance in accordance with the manufacturer’s recommendations.

  • Page 5: Technical Data And Dimensions

    V e r s i o n 1 . 0 . 0 TECHNICAL DATA AND DIMENSIONS TECHNICAL DATA AND DIMENSIONS Specifications: CPU-0600 TECHNICAL DATA 4 x thermistor Input (10k Ohm) 2 x Demand output relays 24VAC 2A 4 x Relay Outputs 240VAC 5A (Dry Contacts)

  • Page 6: Wiring

    MOUNTING HOLES • Identify the four mounting holes on the CPU-0600, mark on the wall the desired location of mounting • Pre-drill, anchor and fasten four screws for mounting • Hang CPU-0600 and fasten tight to desired locations •...
  • Page 7 CPU-0600 INSTALLATION The CPU-0600 is designed to be wall mounted or installed in a separate electrical enclosure. The unit should be installed inside and protected from falling water and high humidity conditions. With all the covers in place, it is designed to protect any individual from accidental electrical shock.
  • Page 8 This option will also display if the control is in WWSD (Warm Weather Shutdown). Accessing the menu of the CPU-0600 is done by pressing the menu button (3 lines) in the top right corner. DHW TANK – It will display the DHW temperature and target.
  • Page 9 CONTROL ID – If the Sequence was set to the Primary then the number under Control ID will represent this CPU-0600’s ID. If the CPU Sequence was set to any sequence other than Primary, that CPU-0600’s Control ID can be set to match the value of the Primary CPU- 0600 Control ID and the CPU-0600’s will then LINK...
  • Page 10 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 STAGING MODE: CONTROL STATUS • Sync Code: Sync code of the CPU-0600. • Wi-Fi Network : displays current SSID network connected to Sync Code •...
  • Page 11 WARM WEATHER SHUTDOWN (WWSD): This setting is Use Web Outdoor Temp used to set the temperature in which the CPU-0600 will go into WWSD. If the system rises above this temperature, the system will be shut off. In WWSD the WWSD boilers and all pumps will shut off.
  • Page 12 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 STAGING MODE: BOILER SETUP NUMBER OF ON/OFF STAGES – This setting will allow you to select the number of boiler stages in your system (0-16) Number of On/Off Stages...
  • Page 13 Modulating Time Min MOD Percent Mod Out Setpoint If you select more than three (3) stages you will need additional(s) CPU-0600 as the CPU-0600 can do a maximum for three (3) modulating stages per controller. If you are using modulating boilers and On/OFF boilers together in a system the modulating boiler(s) will stage first.
  • Page 14 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 STAGING MODE: PUMP SETUP This setting is used to configure the pump(s) component in your system.

  • Page 15: Staging Mode Setup

    H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 STAGING MODE: DHW SETUP USE DHW TANK – Once this option is enabled you will be able to program the remaining options for your DHW setup.
  • Page 16 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 STAGING MODE: SETUP MENU PERMANENT HD – This setting indicates that the CPU- 0600 is in a permanent heat demand.
  • Page 17 OUTDOOR – The outdoor temperature will be displayed. This option will also display if the control Accessing the menu of the CPU-0600 is done by pressing the menu button (3 is in WWSD (Warm Weather Shutdown). lines) in the top right corner.
  • Page 18 CONTROL ID – If the Sequence was set to the Primary then the number under Control ID will represent this CPU-0600’s ID. If the CPU Sequence was set to any sequence other than Primary, that CPU-0600’s Control ID can be set to match the value of the Primary CPU- 0600 Control ID and the CPU-0600’s will then LINK...
  • Page 19 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: DESIGN TEMPERATURES OUTDOOR RESET – This is used in the outdoor reset design calculation.
  • Page 20 (ON/OFF) WARM WEATHER SHUTDOWN (WWSD): This setting is System Setpoint used to set the temperature in which the CPU-0600 will go into WWSD. If the system rises above this temperature, the system will be shut off. In WWSD the Use Web Outdoor Temp boilers and all pumps will shut off.
  • Page 21 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: BOILER SETUP NUMBER OF ON/OFF STAGES – This setting will allow you to select the number of boiler stages in your system.
  • Page 22 Modulating Time Min MOD Percent Mod Out Setpoint If you select more than three (3) stages you will need additional(s) CPU-0600 as the CPU-0600 can do a maximum for three (3) modulating stages per controller. If you are using modulating boilers and On/OFF boilers together in a system the modulating boiler(s) will stage first.
  • Page 23 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: MIXING SETUP MIXING TYPE INJECTION - Use this option when using a primary/ Mixing Type secondary injection style piping.
  • Page 24 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: PUMP SETUP This setting is used to configure the pump(s) component in your system.

  • Page 25: Mixing Mode Setup

    H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: DHW SETUP USE DHW TANK – Once this option is enabled you will be able to program the remaining options for your DHW setup.
  • Page 26 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 MIXING MODE: SETUP MENU PERMANENT HD – This setting indicates that the CPU- 0600 is in a permanent heat demand.
  • Page 27 Accessing the menu of the CPU-0600 is done by pressing the menu button (3 lines) in the top right corner. PUMPS – When a pump is activated by a call you...
  • Page 28 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 DIFFERENTIAL SETPOINT MODE: CONTROL STATUS • Sync Code - Sync code of the CPU-0600 • Wi-Fi Network - displays current SSID network connected to Sync Code •...
  • Page 29 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 DIFFERENTIAL SETPOINT MODE: DIFFERENTIAL SETUP ON DIFFERENTIAL – Use this setting to set the differential between setpoint 1’s temperature and setpoint 2’s temperature.
  • Page 30 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 DIFFERENTIAL SETPOINT MODE: PUMP SETUP This setting is used to configure the pump(s) component in your system.
  • Page 31 OUTDOOR – The outdoor temperature will be displayed. Accessing the menu of the CPU-0600 is done by pressing the menu button (3 lines) in the top right corner. PUMPS – When a pump is activated by a call you...

  • Page 32: Dual Setpoint Setup

    H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 DUAL SETPOINT MODE: DUAL SETPOINT SETUP SETPOINT 1/2 TARGET – Indicates that the control is connected to a 2.4 GHz Wi-Fi network.
  • Page 33 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 DUAL SETPOINT MODE: PUMP SETUP This setting is used to configure the pump(s) component in your system.
  • Page 34 (SP1 & SP2) thus in turn the associated demand in the upper wiring chamber will be closed. DIFFERENTIAL SETPOINT MODE: CONTROL STATUS • Sync Code - Sync code of the CPU-0600 • Wi-Fi Network - displays current SSID network connected to Sync Code •...

  • Page 35: Pump Sequencer Setup

    WARM WEATHER SHUTDOWN – This setting is used to Use only one or the other set the temperature in which the CPU-0600 will go into WWSD. If the system rises above this temperature, the system will be shut off. In WWSD the boiler and all pumps will shut off.
  • Page 36 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 PUMP SEQUENCER MODE: PUMP SETUP This setting is used to configure the pump(s) component in your system.
  • Page 37 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 2 ON/OFF WITH 1 MOD BOILER AND DHW Heat Demand...
  • Page 38 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 4 ON/OFF STAGES Heat Demand to CPU-0600 DHW Demand...
  • Page 39 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 4 ON/OFF WITH 3 MODULATING BOILERS Heat Demand to CPU-0600...
  • Page 40 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 7 ON/OFF WITH 5 MODULATING BOILERS Heat Demand to CPU-0600...
  • Page 41 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 8 ON/OFF BOILERS WITH 2 DHW Heat Demand to CPU-0600...
  • Page 42 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 DIFFERENTIAL Demand to CPU-0600 Setpoint 2 Modulating Setpoint 1...
  • Page 43 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 PUMP SEQUENCER Flow Proof Input Outdoor Heat Demand to CPU-0600...
  • Page 44 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 DUAL SETPOINT Setpoint 1 Demand to CPU-0600 Setpoint 2...
  • Page 45 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 2 ON/OFF BOILERS WITH FLOATING ACTION VALVE Supply Boiler...
  • Page 46 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 3 ON/OFF BOILERS WITH DHW AND INJECTION PUMP Heat Demand...
  • Page 47 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 SINGLE ON/OFF WITH 3 MODULATING BOILERS Heat Demand to CPU-0600...
  • Page 48 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 7 ON/OFF WITH 4 MODULATING BOILERS WITH AN INJECTION PUMP Heat Demand...
  • Page 49 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 CPU-0600 5 ON/OFF BOILERS WITH 2 DHW AND A FLOATING ACTION VALVE Heat Demand...
  • Page 50 Check outdoor sensor is connected on pins (14-16) on control display Heat pump(s) in not turning on • No heat demand • Control is WWSD For additional assistance with the CPU-0600, please contact our Technical Support Department toll free at: +1 (855) 410-2341 Page 48...
  • Page 51 Check SP1 or SP2 differential settings • Check pump setup settings Setpoint temperatures showing • Check setpoint sensor wiring dashes For additional assistance with the CPU-0600, please contact our Technical Support Department toll free at: +1 (855) 410-2341 Page 49...
  • Page 52 • Check if manual override settings Pump(s) are not sequecing • Check sequencing settings for rotation hours or rotation cycles. For additional assistance with the CPU-0600, please contact our Technical Support Department toll free at: +1 (855) 410-2341 Page 50...
  • Page 53 Limitation of Liability In no event will HBX be liable for any damages, including loss of data, loss of profits, costs of cover or other incidental, consequential or indirect damages arising out of the installation, maintenance, commissioning, performance, failure or interruption of an HBX product, however caused and on any theory of liability.
  • Page 54 H B X C P U - 0 6 0 0 C o n t r o l V e r s i o n 1 . 0 . 0 NOTES Page 52...
  • Page 55 Phone: +1 (403) 720-0029 Fax: +1 (403) 720-0054 Email: info@hbxcontrols.com Web: www.hbxcontrols.com Toll Free Technical Support: +1 (855) 410 2341 HBX Control Systems Inc. 4516 - 112 Avenue SE © HBX Control Systems Inc. 2021 Calgary, AB Canada T2C 2K2...