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Sr. no.
Description
1
General
2
Safety
2.1
Symbols used in these operating instructions
2.2
Personnel qualification and training
2.3
Non-compliance with safety instructions
2.4
Safety awareness
2.5
Safety instructions for the operator / user
2.6
Safety instructions for maintenance,
inspection and installation work
2.7
Unauthorised modification and manufacture
of spare parts
2.8
Unauthorised modes of operation
3
Transport and interim storage
4
Description
4.1
General description
4.2
Configuration and function
4.2.1
Configuration
4.2.2
Function
4.3
Dry running protection (supplementary
equipment)
4.4
Manual mode
4.5
Control cabinet
4.6
Flow diagram
5
Installation at site
5.1
Readiness for operation
5.2
Installation and location
5.3
Piping
5.4
Foundation
5.5
Location
5.6
Installing a pressure reducer
5.7
Location and installation of unpressurised
inlet tanks
5.7.1
Location
5.7.2
Installation
5.8
Valves and fittings
5.9
Noise characteristics
6
Connection to power supply
6.1
Electric wiring
6.2
Power supply cable
6.2.1
Sizing the power supply cable
6.3
Protective measures
6.4
Temperature requirements
6.5
Humidity requirements
6.6
Installation altitude
6.7
Pollution exposure
6.8
Checking the voltage
6.9
Logic / circuit diagrams
6.10
Over load relay
6.11
Potential equalization
Contents
Page no.
Sr. no.
Description
1
7
Commissioning / start-up
7.1
Preparations for commissioning / start-up
1
7.2
Test run
1
7.3
Checking the direction of rotation
1
7.4
Functional description / Automatic mode
1
7.5
Starting the unit
1
7.5.1
Function of the control panel
1
7.5.1.1
Function / Navigation keys
7.5.1.2
Display
1
7.5.1.3
Parameter Screen
7.5.2
Menu structure
2
7.5.3
Access Level
2
7.6
Displaying and changing parameters
2
7.7
Monitoring
7.8
Parameter list
2
7.9
Warning and alerts - overview
2
7.10
Adjusting the settings
2
7.10.1
Setting the set pressure
2
7.10.2
Further settings
2
7.10.2.1
Parameter 3-2-2-37 Bandwidth
7.10.2.2
Parameter 3-2-2-17 No-flow detection time
3
7.10.2.3
Parameter 3-2-2-33 / 3-2-2-34
3
7.10.2.4
Parameter 3-2-2-40 save fact to user
3
7.11
Remote-OFF connection (optional)
4
7.12
Shutdown
5
8
Dismantling / reassembling the pumps
5
5
9
Returning to service
5
10
Maintenance
5
10.1
Operation monitoring
5
5
11
Work on the control cabinet
12
Inspection
5
13
Check list
5
5
14
Pre-charge pressure
5
15
Electrical performance data
5
16
Shutoff head
6
6
17
Trouble-shooting
6
Acceptance report
6
6
Check list for commissioning / start-up
6
Annexure I - Environment Protection -
6
Product Disposal after useful life
6
6
6
6
6
6
moviBOOST VPt / CL
Page no.
6
6
6
7
7
7
7
8
8
8
8
8
9
9
10
14
14
14
14
14
14
14
14
14
14
15
15
15
15
15
15
15
16
16
18
19
20
21
22

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Summary of Contents for KSB moviBOOST VPt

  • Page 1 VPt / CL Contents Sr. no. Description Page no. Sr. no. Description Page no. General Commissioning / start-up Preparations for commissioning / start-up Safety Test run Symbols used in these operating instructions Checking the direction of rotation Personnel qualification and training...
  • Page 2 If you need additional information or instructions or if the device In particular, non-compliance can, for example, result in : is damaged, contact your nearest KSB customer service centre. - failure of important machine / system functions, Safety...
  • Page 3: Transport And Interim Storage

    VPt / CL units are started up as a function of pressure. To this effect, a pressure transmitter is fitted in the Transport and interim storage discharge-side piping.
  • Page 4: Manual Mode

    VPt / CL The stand-by pump is also part of the alternating cycle but is Manual mode switched on only in case of need. Each pump can be started up in manual mode for 10 seconds As a standard, the system is switched on automatically depending via the control unit (parameter 1-2-1).
  • Page 5: Flow Diagram

    VPt / CL Flow diagram Movitec 2B / 4B / 6B / 10B / 15B / 25B / 40B / 60B / 90B Fig. 4 Flow diagram for direct connection 1 Power supply cable 2 Shut-off element 3 Isolating valve...
  • Page 6: Installation At Site

    VPt / CL Installation at site Installing a pressure reducer A length of approximately 600 mm must be provided on the inlet Readiness for operation pressure side to accommodate a pressure reducer, if necessary. The owner or the owner’s representative must report the system’s...
  • Page 7: Connection To Power Supply

    45 C must not be exceeded. - Storage up to 55 Commissioning should be carried out by specialist KSB staff. Commissioning of the pressure boosting unit - including test run Humidity requirements - shall only be executed in full compliance with all pertinent.
  • Page 8: Checking The Direction Of Rotation

    If the master switch was turned off at any time The display shows important information for operating during the above procedure, the system will not moviBOOST VPt/CL HVAC. Data can be displayed in plain begin operation until after the pre-set delay period. text and parameters can be set.
  • Page 9 VPt / CL 7.5.2 Menu structure 7.5.1.1 Function / Navigation keys Main Screen The navigation keys are used for navigating in the menu and for Select Group confirming settings. ENT - Enter / ACK Status Confirm editing Confirm menu selection No.
  • Page 10: Displaying And Changing Parameters

    VPt / CL Displaying and changing parameters Monitoring The parameter numbers contain the navigation path, which helps All monitoring and protective functions trigger warnings or alerts. you find a particular parameter quickly and easily. The first digit These are signalled by the message a the bottom of the screen.
  • Page 11: Parameter List

    VPt / CL Parameter list Parameter No Group Line 2 Default Setting Sequence Power on Screen KSB PUMP LTd. Default Screen SYSTEMS PRESSURE User Level 3-2-2-1 Settings-User No of Pump 3-2-2-2 Settings-User Dry run rst Auto 3-2-2-3 Settings-User Max start/stop...
  • Page 12 VPt / CL Parameter No Group Line 2 Default Setting Sequence 3-2-2-44 Settings-User 3. Q 29.0 22.5 3-2-2-45 Settings-User 4. Q 40.0 20.8 3-2-2-46 Settings-User 5. Q 48.0 18.4 3-2-2-47 Settings-User 6. Q 50.8 17.2 3-2-2-48 Settings-User 7. Q 52.5...
  • Page 13 VPt / CL Parameter No Group Line 2 Default Setting Sequence Frm Time 00: 00Hr 3-2-2-31 Settings-Service To Time 00: 00Hr Set week day 3-2-2-32 Settings-Service 2 Wednesday 3-2-2-33 Settings-Service PID freq 4.0Hz 3-2-2-34 Settings-Service PID time 6000.0 mSec...
  • Page 14 VPt / CL Parameter No Group Line 2 Default Setting Sequence 3-2-3-16 Settings-Factory Shutoff_presr 0.0bar 3-2-3-17 Settings-Factory No flow time 20 Sec 3-2-3-21 Settings-Factory Low Presur Func 3-2-3-22 Settings-Factory Low pressure SP 10.0bar 3-2-3-23 Settings-Factory Low presur time 5 Sec...
  • Page 15: Further Settings

    VPt / CL Warnings and alerts - overview Alarm Alarm Description Number No Alarm System in Healthy condition No Water Water level lower than the desired level / Water level detection switch is open Pump 1 Fail Pump 1 Overloaded...
  • Page 16: Maintenance

    3. Connect to power supply, switch on motor protection switch. Inspection Returning to service KSB offers inspection services to relieve you as far as possible of the routine necessity of inspecting your moviBOOST package Return the unit to service as described under Commissioning/ system(s).
  • Page 17 VPt / CL Pre-charge pressure The pre-charge pressure in the accumulator should be set to a value which is 10% lower than the set start-up pressure. The setting can be effected via a valve located under the cover at the top of the accumulator.
  • Page 18 VPt / CL moviBOOST VPt / Rated power per motor Rated current per motor at Total rated power [kVA] CL with Movitec 400 V Number of pumps (motors) pumps [kW] 0602B 0.37 0.94 0603B 0.75 1.68 0604B 10.1 0605B 10.1...
  • Page 19 VPt / CL moviBOOST VPt / Rated power per motor Rated current per motor at Total rated power [kVA] CL with Movitec 400 V Number of pumps (motors) pumps [kW] 9002-2B 19.3 27.4 40.8 54.2 67.5 80.9 9002-1B 26.2 37.2...
  • Page 20: Troubleshooting

    VPt / CL Trouble-shooting Code Cause Remedy • • • • Pumps / pipes are not properly vented / filled Vent / prime. • • • • • • • Shut-off elements (partially) closed. Check, open as necessary •...
  • Page 21: Acceptance Report

    VPt / CL Acceptance report The KSB pressure boosting unit specified below was today commissioned by the undersigned, authorised KSB customer service engineer who created this report. Pressure Boosting Unit Type series moviBOOST ____________________ Size ______________________________ Works number ______________________________ Order No.
  • Page 22: Check List For Commissioning / Start-Up

    VPt / CL Check list for commissioning / start-up Read the operating instructions Check the power supply data and compare them with data on the name plate. Check the earthing system (by measuring). Check the mechanical connection to the water supply system.
  • Page 23: Annexure I - Environment Protection - Product Disposal After Useful Life

    Annexure I - Environment Protection - Product Disposal after useful life Products manufactured by KSB Pumps are designed with utmost care for environmental protection. Innovative designs and wide product range takes care of specific customer requirements reducing material and electrical energy consumption. Product materials are recyclable.
  • Page 24 VPt / CL NOTES...

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