KSB moviBOOST VP Operating Instructions Manual

KSB moviBOOST VP Operating Instructions Manual

Fully electrinic pressure boosting units with 2-6 vertical high-pressure pumps

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Summary of Contents for KSB moviBOOST VP

  • Page 2 VP Contents Sr. no. Description Page no. Sr. no. Description Page no. General Commissioning / start-up Preparations for commissioning / start-up Safety Test run Symbols used in these operating instructions Checking the direction of rotation Personnel qualification and training...
  • Page 3 If you need additional information or instructions or if the device lead to forfeiture of any and all rights to claims for damages. is damaged, contact your nearest KSB customer service centre. In particular, non-compliance can, for example, result in :...
  • Page 4: Transport And Interim Storage

    Transport and interim storage moviBOOST VP units are started up as a function of pressure. The package unit is packaged on pallets or in wooden crates To this effect, a pressure transmitter is fitted in the discharge- and wrapped in plastic foil for shipping and interim storage.
  • Page 5: Manual Mode

    VP on the frequency inverter at full speed, the system pressure is If the dry running protection terminal is deactivated by kept constant by the second, frequency inverter controlled means of a bridge, the operator shall assume responsibility pump. The other pumps are sequenced in as required by the for any dry running that might occur.
  • Page 6: Flow Diagram

    VP Flow diagram Movitec 2 / 4 / 10 / 18 / 32 / 45 / 65 / 90 Fig. 4 Flow diagram for direct connection 1 Power supply cable 2 Shut-off element 3 Isolating valve 4 Water meter...
  • Page 7: Installation At Site

    Minimum pressure gradient = 0.5 bar living quarters. Downstream pressure = 3.5 bar Thanks to the anti-vibration mounts, the moviBOOST VP unit Location and installation of unpressurised is adequately insulated to prevent transmission of solid-borne inlet tanks noise.
  • Page 8: Connection To Power Supply

    Test run Temperature requirements Commissioning should be carried out by specialist KSB staff. - Operation 0 C to 40 Commissioning of the pressure boosting unit - including test For temperature exceeding 40...
  • Page 9: Checking The Direction Of Rotation

    VP The unit must not be put in operation without Checking the direction of rotation having been filled with water first; this also For test operation each pump must be started up individually applies to test runs, even for checking the direction of to check the direction of rotation.
  • Page 10: Function Keys

    VP LED : Display settings “traffic light” function (plain text) Function keys Settings Diagnosis Information Operation Navigation keys Help key Escape key OK key Down Service interface Control panel Booster Control Advanced 7.5.1.1 LEDs 7.5.1.3 Navigation keys The “traffic light” signals provide information about the pump The navigation keys are used for navigating in the menu and system’s operating status.
  • Page 11: Service Interface

    VP Display Description Parameter No. Displays the selected parameter Level Displays the access level : Standard (no display) Customer (display “C”) Service (display “S”) Manufacturer (display “F”) Selected parameter Plain text of selected parameter Selection list for this List of available sub-parameters...
  • Page 12 VP 7.5.2 Menu structure Main menu : KSB logo / actual value display...
  • Page 13: Access Levels

    VP 7.5.2.1 Access levels Second digit of parameter number : 3-5-1 Change the display 3-1 on the screen (top left) to Various access levels have been defined to prevent accidental 3-5 by pressing the navigation keys. or unauthorised access to moviBOOST parameters.
  • Page 14 VP Parameter list...
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  • Page 20 VP Warnings and alerts - overview Alert Description Warning Description Sens. fail discharge Failure pressure transmitter Pump 4 out of service Pump 4 set to manual OFF via discharge side (value under 4 parameter 1-2-1. Deactivate by mA). Replace PT and reset selecting automatic mode.
  • Page 21: Returning To Service

    Control cabinet maintenance bolts. It is recommended to have the control cabinet serviced once a 3. Connect to power supply, switch on motor protection switch. year. For this purpose you can take out a maintenance contract with one of KSB’s Service Partners.
  • Page 22 VP Inspection KSB offers inspection services to relieve you as far as possible of the routine necessity of inspecting your moviBOOST package unit(s). Take advantage of this additional after-sales service by taking out a maintenance contract with KSB. Get in touch with your Service Partner for details.
  • Page 23 VP Electrical performance data...
  • Page 24 VP Shutoff head...
  • Page 25: Troubleshooting

    VP Trouble-shooting Code Cause Remedy Vent / prime. Pumps / pipes are not properly vented / primed Shut-off elements (partially) closed. Check, open as necessary Strainer clogged (inlet-side pressure Clean. reducer). Inlet-side pressure reducer set incorrectly. Check, adjust as necessary.
  • Page 26 VP Acceptance report The KSB pressure boosting unit specified below was today commissioned by the undersigned, authorised KSB customer service engineer who created this report. Pressure Boosting Unit Type series moviBOOST ____________________ Size ______________________________ Works number ______________________________ Order No.
  • Page 27: Check List For Commissioning / Start-Up

    VP Check list for commissioning / start-up Read the operating instructions Check the power supply data and compare them with data on the name plate. Check the earthing system (by measuring). Check the mechanical connection to the water supply system.
  • Page 28 Annexure I - Environment Protection - Pruduct Disposal after useful life Products manufactured by KSB Pumps are designed with utmost care for environmental protection. Innovative designs and wide product range takes care of specific customer requirements reducing material and electrical energy consumption.
  • Page 29 VP NOTES...

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