Ac/dc sensitive residual current monitoring module for mrcd applications (56 pages)
Summary of Contents for Bender IR5002
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IR5002 MONITOR ****** BENDER ****** A - ISOMETER IR5002 Version 1.2 / 5.96 ENTER ALARM L- ALARM L+ ENTER MiniMax Insulation monitoring device for IT DC systems 350 ... 800 V IR5002 Operating Manual TGH 1360E Q u a l i t y S y s t e m...
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D-35305 Grünberg Edited by Postfach 1161 Dipl.-Ing. W. BENDER GmbH+CoKG D-35301 Grünberg Tel. 06401/807-0 Fax 06401/807-259 This manual may not be copied, in whole E-Mail info@bender-de.com or part, without written consent of BENDER. All rights reserved. Right to modifications reserved._Mac_PM6.5...
1 General .................. 4 About the IR5002 ................4 IT System ..................4 Underlying standards ..............4 The concept of IR5002 ..............5 Coupling device AG5002 ............... 5 2 Safety information ..............6 Intended use .................. 6 Personnel ..................6 Copyright ..................
1 General About the IR5002 With the insulation monitoring device IR5002, BENDER offers a special equipment for continuous monitoring of the insulation resistance of IT DC systems to earth. The device is intended to indicate when the value falls below a preset response value.
That provides adequate safety of the IR5002 and the connected peripheral devices. IR5002 can be used as an independent device or in combination with the Coupling device coupling device AG5002. If response values below 1000 Ω are to be set, the use AG5002 of a coupling device AG5002 will be necessary.
IT DC systems of 350 V to 800 V. Any other use, or any use which goes beyond the foregoing, is deemed to be use other than for the intended purpose. The BENDER companies shall not be liable for any losses or damage arising therefrom.
Nevertheless, when it is being used, hazards may occur to the life handling the and limb of the user or of third parties, or there may be adverse effects on the IR5002 system or on other valuable property. The IR5002 must only be used: •...
Any warranty obligation shall lapse if repairs are undertaken on the IR5002 by persons who are not authorized by BENDER. The foregoing warranty provisions are valid exclusively, and instead of all other...
3 Principle of operation IR5002 uses the measuring principle "3-Voltmeter-Method". Asymmetrical as well as symmetrical insulation faults in IT DC systems can be detected according to this measuring principle. In combination with the microcontroller a fast, safe and exact measurement and evaluation can be realized.
Principle of operation The insulation resistances RF+ and RF- can be calculated according to the following equations: • for symmetrical coupling, i.e R1=R2 and Rm1=Rm2 x Rm1 - (U1+U2) x R2) x Rm2 - (U1+U2) x R1) • for asymmetrical coupling, i.e. relation AK+ / AK- = 2:1 x Rm1 x (U x Rm2 - R2 x (U1 + U2))) (U2 x (U...
4 Product description Mechanical design IR5002 is mounted in a 19"-inch plastic casing with a lockable transparent cover. The casing is equipped with two separate terminal boxes. The upper terminal box contains terminals for the coupling to the system to be monitored as well as to the optional coupling device AG5002.
Product description front view Dimension diagrams side view (right) top view 203,5 General dimensions according to DIN 7168, dimensions in mm TGH 1360E...
Product description Terminal strips IR5002 is equipped with two separate terminal boxes. The cables are led into the terminal boxes using screwed cable glands (PG9 and PG11). Upper terminal box To external Coupling The upper terminal box is exclusively used for the coupling of the measuring circuit to the system to be monitored and the connection to the optional coupling device AG5002.
RF- = 100kΩ RF+ = 10kΩ AL- = 100kΩ AL+ = 10kΩ Menue: 08:37 The picture above shows a main screen typical for IR5002 during operation. U- = 564 V The currently applicable measuring value of the negative pole- to-earth voltage is 564 V...
The following picture shows a main menu indicating that the measurement suppression has been activated. Measurement suppression can be activated or deactivated by digital input 1. IR5002 is isolated from the system to be monitored during measurement suppression. **** MEASURING ****...
2. AL+ = 100kΩ 3. AL- = 100kΩ ENTER By positioning the cursor on 1 MAIN SCREEN, the IR5002 links to the MAIN SCREEN for setting the response values. Selecting 2 (AL+) allows for setting the response value for positive faults.
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Setting and operation 1. MAIN MENU 2. DELAY-TIME: 3. WINDOW-TIME: 50s ENTER As shown in the picture above, the cursor is now positioned before the time display (10s). Now choose the new value by scrolling the UP and DOWN keys. This is possible in five-second steps.
Setting and operation If you are going to re-set an activated alarm proceed in the way as has been explained before, except the fact that the times without insulation faults are summarized. This is clearly shown in the diagram below: Insulation fault Insulation...
Setting the threshold to 100 V does not change the permissible operating range of IR5002 from 350 to 800 V for the insulation monitoring function. 1. MAIN MENU 2.
Setting and operation Setting the serial Select the sub menu 6 SERIAL INTERFACE from the main menu for the interface configuration of the serial interfaces. 1. MAIN MENU 2. RS232 BAUD: 9600 3. RS485 BAUD: 9600 ENTER Selecting 2 RS232 BAUD changes the baud rate of the RS232 interface. The baud rate can be set between "No"...
Setting and operation LOW ACTIVE A D.C. voltage of < 5 V at E1/EG activates IR5002. If a high signal (24 V) is detected the measurement will be disabled. Temperature IR5002 measures the temperature inside its housing as well as the temperature display inside the coupling device.
(BENDER), designation of the device and the software version (identical with the welcome screen). If problems arise or information about IR5002 is required, the first thing the user wants to know is the software version. Information can be interrogated from this sub menu.
Wiring and commissioning may only be carried out by qualified personnel in consideration of the current safety regulations. First fix the IR5002 to the wall using the intended mounting holes in the enclosure. Then all the electrical connections can be carried out.
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L1/L+ N/L- AK1/L+ AK1/L- RS485 AK1/U+ Coupling RS232 SGND device AK1/U- AG5002 S1 S2 S3 S4 S5 Sub-D IR5002 PE PE2 S E1 E2 EG M+ M- external optional: digital analog input output 0 ... 20 mA Designation Terminal designation Explanation LC display, 4 lines á...
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Wiring and commissioning Important note: to fulfil the EMC requirements it is necessary to mount ferrite cores to the wires for the supply voltage and the earth wires. The bigger ferrit core is for the power supply (terminals L1/L+ and N/L-), the smaller ferrit core is for the earth wires PE and PE2.
Wiring and commissioning Error messages Various error messages may occur during operation. Error messages are indications of internal or external faults of the IR5002 excluding the response of the device when the pre-set response value of the insulation resistance has been exceeded.
If one or more CRITICAL ERRORS occur, the relay K3 energizes and the CRITICAL ERRORS corresponding error (system error) will be displayed. IR5002 interrupts its measurements when a CRITICAL ERROR occurs. The error code will be output via both serial interfaces.
Wiring and commissioning Indication of The chapter FUNCTIONAL PRINCIPLE already refers to the fact that asymmetrical symmetrical and asymmetrical insulation faults have to be considered separately. faults In particular, asymmetrical faults have to be considered. If the ratio between the higher and the lower insulation value is greater than 50, the measured value for the higher insulation resistance insulation will not be displayed directly.
Data output Data determined by measuring and calculating are output via the interfaces RS 232 and RS 485. By means of appropriate programs (e.g. ISODATA for IR5002) data can be indicated and evaluated. The following values are available via both serial interfaces:...
7 Technical data Insulation coordination acc. to IEC 60664-1: Rated insulation voltage DC 800 V Rated impulse withstand voltage/contamination level 8 kV/3 Dielectric test acc. to IEC 60255 4 kV System being monitored: Rated mains voltage U DC 350...800 V Operating range U DC 100...1100 V Supply voltage:...
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Cross sectional area of connecting cable, flexible 0.2...2.5 mm (AWG 24 12) Casing 19" casing 30 TE /4 HE for wall-mounting Protection class acc to EN 60529 IP 65 Ordering details IR5002 Art. No. 91 059 010 Art. No. 98 039 009 AG5002 TGH 1360E...
Analog output IR5002 (0-20 mA) The IR5002 provides one analog output of 0…20 mA which is specified in the Analog output table below: IR5002 Ω Ω Ω Current I/mA Rf/k I/mA Rf/k I/mA Rf/k resistance table Diagram Rf / KOhm...
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