Table of Contents
Troubleshooting
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Summary of Contents for Miller OM-182
- Page 1 Spectrumfi Visit website. www~MiIloiWCldS~com Miller Power fBlue. FILE COPY ~ETUR~3 (50/60 Hz) OWNERS MANUAL OM-182 702A June 1997 Eff. w/Serial Number KH387456 Processes Air Plasma Cutting Gouging Description Cutter Air Plasma...
- Page 3 Miller Is tIe first welding equip menttunutacturorlntbeU.S.A.te will then Ike ISO 9001 registered you may need Quality System Standard. service information for also Miller Electric manufactures full line of welders and related welding equipment. information other quality Miller products, your local Miller...
- Page 5 Call 1 -800-4-A-MILLER for your local SECTION 1 Miller dlslributor. 1-1. 1-2. 1-3. Your distributor gives 1-4. 1-5. Service SECTION fast, always get reliable response you 1-1. need. Most replacement 1-2. be in parts your 1-3. hands in 24 hours. Support 1-4.
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Page 9: Safety Precautions
SECTION SAFETY PRECAUTIONS Symbol Usage Means Warning! Watch Out! hazards with this procedure! adjoining shown in the symbols. Marks special safety message. ~ Means Note; safety related. Plasma Arc Cutting Hazards below used symbols shown call attention identify possible symbol, watch and follow the related instructions out,... -
Page 11: Hot Parts
(MSDS5) instruction for metals turers cut, coatings, 4~dditIonaI.SymboIsFor HOT PARTS can cause severe Do not touch hot parts before Allow cooling period OM-182 7C12 Page Work in injury wearing depletion oxygen cutting breathing arc. sure flying metal. not cut in locations erations. - Page 13 And Face Protec from American National Standards Z87.1, 1430 Broadway, York, NY 10018. Welding Processes, NFPA Standard 51 Quincy, Association, Batterymarch Park, OM-182 702 board~] BEFORE and boxes promptly equip shut, keep shielding interfere with such short the floor. grounded...
- Page 15 To reduce magnetic fields in the workplace, dures: OM-182 Page And The Effects Of Low cables close Keep Arrange welding cutting Do not coil examining than more special...
- Page 17 ~ lencontro dos systŁmos vorrrouillago do los contourner. los chalumeaux recommandØs dans le lopOrateur. OM-182 sous otlo actits et los pour cost secs avoc contact Prin normes miso ala votre terre.
- Page 19 FUMEES dangereux. coupageproduit des vapeurs of des vapeurs et peut sante. OM-182 702 Page No mettez pas votre tŒte audessus photo lorsque gchette pours. a couper, mOtal piŁce vous detacher), Ia table ou sur rocours coupago.
- Page 21 ANSI Z87.1, de IAmerican National Standards York, NY 10018. Welding Processes, NFPA SiB, de Ia National Fire norme Association, Batterymarch Park, Quincy, OM-182 702 proximi produits lalimentatlon lappareil circuits im avant antistatiques FRE-i provoquer peut provo services avec Olectricien quaiifiO iappareil.
- Page 23 Afin de champs electromagnetiques travail, respecter consignes suivantes OM-182 702 Page effets, lorganisme, Garder les cables ensembles pour attachant Mettre tous les cables du ctO dans cables Ne pas courber pas et champs. Cependant, vous.
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Page 25: Installation
Voltage Input Loose Shield cutting speed curves recommended maximum speed capabilities of the power and torch for mild steel of source various thickness. speeds below the lines shown to avoid poor cuts and wear. OM-182 show the cutting torch ST-179 Page... -
Page 27: Duty Cycle
2-4. Duty Cycle Overheating Duty Cycle 3-1/2 Minutes Cutting Overheating OM-182 Page At 25 Amperes 6-1/2 Minutes Resting Duty Cycle of 10 percentage minutes that unit cut at rated load without overheating. unit overheats, thermostat(s) output stops, Temperature opens, trouble... - Page 29 Right Rear Of Unit) Use label determine input power needs. Receptacle Locate unit correct input near supply. power A Special Instailation may required where gasoiine voiatiie liquids present NEC Articie 511 Section 20. Ioc_2 3/98- ST-8O1 648/ ST-801 OM-182 Page...
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Page 31: Connecting Input
2-6. Connecting Work Clamp From Gas/Air Supply Tools Needed: 5/8,1-1/8in 2-7. Connecting Input Power Tools Needed: OM-182 702 Page Gas/Air Supply Work Clamp Workpiece Connect work clamp clean, paint-free location workpiece, close cutting area possible. ~T Use only clean, air with 70... -
Page 33: Operation
Filter/Regulator Pressure Knob Adjustment Place Output control in Gas/Air position Lift knob and turn gas/air supply. turn to adjust pressure. Push knob down lock in setting. Place Output control in desired cutting output. Ref. ST-801 848 Ref. 5T.181 OM-182 Page... -
Page 35: Maintenance And Troubleshooting
SECTION MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance OM-182 Page... - Page 37 Off and check for proper gas/air (see Section pressure blocked hose, leaking shield (see torch Manual). works system properly, retighten cup and reset power. Ref. ST-181 264-Al Ref. ST.801 OM-182 light Owners reset works not, turn 3-1), loose Owners 300-A Page...
- Page 39 Torch And Work Cable Connections 4-3. Tools Needed: ~r 5/8 OM-182 702 Page If torch work cable needs to be removed replaced, proceed follows: Turn power Off, and disconnect in plug from receptacle. power Remove holding screws front panel place.
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Page 41: Troubleshooting
4-4. Troubleshooting Trouble pilot difficulty establishing Clean arc; arc. Check for Have trol board Power off; Place Power switch in On cutting output; light Trouble lights off; Ready light off; motor FM does run. Place line disconnect device in On Check line Have safety... -
Page 43: Section 5- Electrical Diagram
SECTION 5- ELECTRICAL DIAGRAM ~1p1~ ~cii Rc1115: RC11-16 Figure OM-182 702 Page ~123 RC12-4>) .15V > <cZRC1-8 RC11-3 R~11-4 QJh.4AI~D ~>~!? i~cii-~ RC11-6 ST~R~ ~-<<RC1-6 _________ Rd11-2 Rdll-1: Rc~-4: RC1O-1~. 5-1. Circuit For Power Source Diagram Rd-b> Rd-h> SC-182... - Page 45 Notes _____ CM1827~P.gs19...
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Page 47: Section 6- Parts List
SECTION 6- PARTS LIST Haniware is common available unless listed. OM-182 702 Page Figure 6-1. Main Assembly ST.8O~ 644-A... - Page 49 KNOB, pointer NAMEPLATE, (order by model and serial LENS, clear CLlP~ lens retainer LED SWITCH, toggle DPST 600VAC GASKET, switch Quantity rnax 1/4 OD tubing 13.500 100PSI (see OM-1 593) 25ft (see OM-1 593) l5ft 9.000 number) OM-182 702 Page...
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Page 51: Front Panel
186 475 PLG11 169 240 181 716... +When ordering originally displaying component Optional maintain factory original performance Replacement Parts. Model and serial number OM-182 702 Page Description Figure 6-1. Main Assembly (Continued) FRONT PANEL, (consisting (Continued) 12VDCSPST RELAY, THERMISTOR, PTC 8A 250V... - Page 53 Notes ___________...
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- Page 61 Effective serial number (Equipment with This limited warranty supersedes previous warranties guarantees LIMITED WARRANTY Subject the terms and conditions Miller Electric Mfg. Co., Appleton, Wisconsin, below, original retail purchaser that warrants sold after the effective date of this limited warranty equipment is free of defects in material and workmanship...
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Page 63: Owner's Record
Owners Record Please cornilete and retain witb your Model Name Purchase Date (Date Distributor Address City State Resources Available Model Name and Always provide Contact your Distributor for: To locate distributor nearest you call 1-800-4-A-Miller. Contact the Delivering Carrier for: For assistance in filing settling...
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