1. Manuals
  2. Brands
  3. T-Drill Manuals
  4. Industrial Equipment
  5. F-200
  6. Instruction manual

T-Drill F-200 Instruction Manual

Flanging machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTION MANUAL
F-200
FLANGING MACHINE

Advertisement

Table of Contents
loading

Related Manuals for T-Drill F-200

Summary of Contents for T-Drill F-200

  • Page 1 INSTRUCTION MANUAL F-200 FLANGING MACHINE...
  • Page 2 Your local dealer is: Copyright © 2020 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by any means, nor translated into any other language without a written permission of T-DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention.

  • Page 3: Table Of Contents

    5.3.1 Connection to the electric network ............... 18 5.3.2 Connection to the compressed air system ............. 18 5.4 Start-up inspection ......................20 6. The operation of the flanging machine F-200 ..............21 6.1 Description of the control devices .................. 21 6.1.1 Main switch ......................21 6.1.2 Control panel ......................
  • Page 4 INSTRUCTION MANUAL 6.3.5 The pressure regulation of the clamping jaws ............42 6.3.6 The setting gauge of the pipe ................43 6.4 Machine display and settings ..................44 6.4.1 Instructions for the use of the display ..............44 6.4.2 Menu-screen ......................44 6.4.2.1 User level selection- screen ................
  • Page 5 F-200 FLANGING MACHINE 15.1 Capacity of the machine ....................90 15.2 Processing times ......................92 15.3 The measures of the loose flange joints ............... 93 16. T-drill standard warranty ....................95 17. Ordering spare parts ....................96...

  • Page 6: Notes On The Use Of The Instruction Manual

    Before proceeding with the installation or operation of F-200 flanging machine, read the general safety instructions in chapter 2. If the F-200 flanging machine forms part of a system supplied by T-DRILL, then also the general safety instructions related to the other appliances should be studied before use.

  • Page 7: Symbols And Warnings Used In The Machine

    F-200 FLANGING MACHINE 1.3 SYMBOLS AND WARNINGS USED IN THE MACHINE Read the instruction manual attentively before carrying out installation, operation, setting or maintenance of the machine. Electric box. Danger may be caused by electric installation. Caution! Hot! Don’t look into the pipe during the process relating to the collar.

  • Page 8: Personal Protective Equipment For The Operator

    2. GENERAL SAFETY INSTRUCTIONS Read the instruction book attentively before carrying out installation, operation, setting or maintenance of the machine. The T-DRILL machine is to be used only for the purposes and in the way as specified in this manual.

  • Page 9: Flanging Machine Safety Instructions

    F-200 FLANGING MACHINE 2.1 FLANGING MACHINE SAFETY INSTRUCTIONS Before switching the flanging machine on, the work supervising personnel and the employees shall carefully acquaint themselves with the manual, the structure of the machine and it’s functioning. Memorize the location of each operating switch and the function the switch regulates.

  • Page 10: F-200 General Information

    INSTRUCTION MANUAL 3. F-200 GENERAL INFORMATION 3.1 INTRODUCTION OF FLANGING The machine is intended for widening the end of a pipe to form a flange using a rotating forming cone. The flange thus formed is used as a sealing and joining element in so- called loose flange joints.

  • Page 11: Information On The Equipment

    3.2 INFORMATION ON THE EQUIPMENT Following equipment is available for th F-200 machine: • Heating unit is an equipment used for heating the pipe to be flanged or otherwise formed. The heating unit enables the flanging of thick-walled pipes. The equipment comprises an optional range of different heating nozzles, an infrared thermometer and an automatic flame guard.
  • Page 12 INSTRUCTION MANUAL • Potentiometer and display. Display for adjusting the potentiometer (Diameter of the flange, the rearmost and the front position of the frame.) • Roller track (auxiliary support table with lift trolley) (option) 5391547 Designed to help handling of larger and longer pipes, and to ease removal from the clamps after the flanging.

  • Page 13: The Use Of The Machine

    FLANGING MACHINE 3.3 THE USE OF THE MACHINE T-DRILL F-200 is a flanging machine, the main purpose of which is forming the pipe end into a 90º flange by means of a revolving spinning tool. This method is indicated for soft steels (f.inst.St 35 DIN 17175), different copper alloys (f.inst.

  • Page 14: Hot Flanging (Optional Equipment)

    Maximum wall thickness 2...5 mm See capacity diagrams Materials to be formed Copper, Carbon steels, Stainless Other materials: steel, Aluminium Consult T-DRILL Oy Flanging time See 16.2 Processing times Connected power 10 kw See Machine plate Max size of fuses 3 x 35–100 (min–max) A...

  • Page 15: Transport, Handling And Storage

    FLANGING MACHINE 4. TRANSPORT, HANDLING AND STORAGE For transport the F-200 is packed into a wooden case and bolted to its bottom or is bolted to a wooden base and plastic covered. Weight of the machine is approximately 3150 kg.

  • Page 16: Installation

    The machine should be installed on a solid and level foundation, preferably on a concrete bed. The F-200 machine must be leveled on its foundation before use. The leveling tolerance is ± 5 mm on 1000mm. Use a spirit level.

  • Page 17: Ambient Conditions

    Layout: 1. Space required for the pipe, 2. Space for operator, 3. Space for maintenance, 4. Gas line connections, 5. Electric connection 5.2 AMBIENT CONDITIONS The F-200 flanging machine must be placed in a working area, the environmental conditions of which do not exceed the following limit values: Temperature: 12,5°…40°C (32…104°F)

  • Page 18: Connection Of The Machine To The Sources Of Energy

    DANGER! Only a qualified and authorized person is allowed to carry out the connection of the F-200 machine to the mains. The terminals for connection of the external supply cable of the F-200 machine are located in the electric box. Pay special attention to the correct earthing of the machine.
  • Page 19 F-200 FLANGING MACHINE Requirements of these supplies: Compressed air 0,6 MPa Oxygen 0,4--0,6 MPa Propane 0,20 MPa These supplies should be provided with pressure regulators. NOTE! If there’s a danger that particles will get loose from the inside of the ¨...

  • Page 20: Start-Up Inspection

    INSTRUCTION MANUAL 5.4 START-UP INSPECTION NOTE! Carry out a start-up inspection before using the machine. A wrong ¨ direction of rotation or a wrong voltage may damage the machine. NOTE! The start-up inspection is to be carried out only by a person authorized ¨...

  • Page 21: The Operation Of The Flanging Machine F-200

    (ON). The power is disconnected by turning the switch to the position “0” (OFF). The main switch can be locked in the “0” position by mains of a separate padlock in order to prevent unauthorized use of the machine. (A padlock is not included in the T-Drill delivery).
  • Page 22 INSTRUCTION MANUAL Denomination Description of the function Selector of the forming Selects the forming of the pipe end (see separate table on next page) Selector of the way of forming Selects either cold or hot forming (see separate table on next page) Selector of the flanging mode Selects the way of flanging the pipe (see separate table on next page)
  • Page 23 F-200 FLANGING MACHINE Denomination Description of the function Control display for For the adjustment of the potentiometer (see chapter potentiometer 6.4 Machine display and settings) Reset button of the area Resets the area scanner scanner Signal lamp of the area scanner Lamp will light, when lens of the scanner is dirty.

  • Page 24: Key-Switch And Brake Release- Push Button

    2, the Brake release- push button (19) is active. NOTE! Never use the T-Drill machine USB socket to charge mobile phones or ¨ any other devices. The USB connection is only for program upload / download.

  • Page 25: Control Elements And Adjustment Points

    F-200 FLANGING MACHINE 6.1.6 CONTROL ELEMENTS AND ADJUSTMENT POINTS...
  • Page 26 INSTRUCTION MANUAL Name Function Buffer plates These plates regulate the final distance of the tool and the pipe clamp. See chapter 6.3.4 Fastening of the pipe and clamp changing, item 8: Buffer plates. These plates regulate the distance between the tool and the clamp when the frame is in front position.
  • Page 27 F-200 FLANGING MACHINE Name Function Pressure switches Pressure switches control automatic operation and in some cases (Behind service cover) limit the effect of the hydraulic cylinders. Pressure switches control automatic operation and in some cases limit the effect of the hydraulic cylinders.

  • Page 28: The Valve Arrangement Board

    INSTRUCTION MANUAL 6.1.7 THE VALVE ARRANGEMENT BOARD The valve arrangement board is located in the rear part of the machine, on the hydraulic system. It can be pulled out for adjustment purposes. SP1 SP2 SP3 The valve arrangement board; A. Below, B. Front view, C. Top view, D. Pressure regulators...
  • Page 29 F-200 FLANGING MACHINE One-way flow control valve, tool in start position (flanging speed) One-way flow control, frame moving forward / backward Pressure switch SP3, tool in flanging end position. Frame valve Y11 Beveling speed adjustment Frame valve for beveling (frame control)

  • Page 30: Heating Unit (Optional)

    INSTRUCTION MANUAL 6.1.8 HEATING UNIT (OPTIONAL) Heating unit...
  • Page 31 F-200 FLANGING MACHINE The parts of the heating unit Nro. Description Oxygen supply Fuel gas supply Main shut off valve for oxygen Main shut off valve for fuel gas Pressure regulator for oxygen Pressure regulator for fuel gas Flashback arrestor for oxygen...

  • Page 32: Stopping Of The Machine

    INSTRUCTION MANUAL 6.2 STOPPING OF THE MACHINE 6.2.1 NORMAL STOPPING OF THE F-200 MACHINE 1. Wait until the machine has finished the automatic work cycle 2. Stop the hydraulic motor by pressing the stop push-button . 3. Press the emergency stop push-button (red STOP button) completely down.

  • Page 33: The Machine Mechanical Settings

    F-200 FLANGING MACHINE 6.3 THE MACHINE MECHANICAL SETTINGS 6.3.1 CHANGING OF THE FORMING PIN The identification of the forming pin The forming pin which is part of the standard delivery has no particular markings. The forming pin intended for forming stainless steel bears however the stamped mark “SC”...
  • Page 34 INSTRUCTION MANUAL 6. Turn the key switch to the MANUAL position “2”. NOTE! The brake is released when the brake release push-button is pressed ¨ down. The brake is engaged again when the push-button is released. 7. Open the hood. 8.

  • Page 35: The Adjustment Of The Turning Angle Of The Forming Pin

    F-200 FLANGING MACHINE 14. Install a new forming pin and tighten it with care. NOTE! Always use a special washer under the hexagon socket screw. ¨ 1. Special washer 6.3.2 THE ADJUSTMENT OF THE TURNING ANGLE OF THE FORMING PIN The turning angle of forming pin can be adjusted.
  • Page 36 INSTRUCTION MANUAL 5. Tighten the hex socket-head screw (4) of the locking units to 24 Nm by using torque spanner and 8 mm hex-key. Do not exceed 24 Nm. 1. Adjusting lever, 2. Scale, 3. Pointer, 4. Locking device 6. When using forming device adjust the stopper screws so that the pin line is parallel with the pipe.

  • Page 37: Adjusting Of Flanging Radius

    F-200 FLANGING MACHINE 6.3.3 ADJUSTING OF FLANGING RADIUS See chapter 6.3.4 Fastening of the pipe and clamp changing, item 8: Buffer plates. NOTE! Before adjusting cut the power. ¨ 1. Push emergency button down and turn the key to position 2 “brake open”.

  • Page 38: Fastening Of The Pipe And Clamp Changing

    INSTRUCTION MANUAL 6.3.4 FASTENING OF THE PIPE AND CLAMP CHANGING In order to be able to fasten the pipe correctly for flanging, the following pipe dimensions are required: O.D. Fastening measures of the pipe L DANGER! Before closing the clamping jaws, make sure they can move freely - the jaws may crush your hands!
  • Page 39 F-200 FLANGING MACHINE 1. Start the machine by pressing the power on push-button 2. Select the forming type, the way of forming and the flanging mode by means of the selector switches in accordance with the desired automatic work cycle, for instance cold flanging: Normal flanging.
  • Page 40 INSTRUCTION MANUAL 8. Select the correct buffer plates according to the wall-thickness of the pipe and position of the forming tool housing. S=wall-thickness of pipe, N=thickness of buffer plate. X=adjustment factor depending of forming tool housing position. Cold flanging: S ≤ N ≤ S+2 → Hot flanging: S+2 <...
  • Page 41 F-200 FLANGING MACHINE Install the pipe to be flanged into the clamp so, that approx. 25mm+N length of the pipe remains outside the end of the clamp Install the pipe to be expanded into the clamp using the setting gauge...

  • Page 42: The Pressure Regulation Of The Clamping Jaws

    INSTRUCTION MANUAL 6.3.5 THE PRESSURE REGULATION OF THE CLAMPING JAWS NOTE! Only a person authorized by the employer is allowed to carry out the ¨ pressure regulation of the clamping jaws 1. Set the machine so, that the work cycle can be started - drive the frame to the start position and the spindle into the correct position.

  • Page 43: The Setting Gauge Of The Pipe

    F-200 FLANGING MACHINE 6.3.6 THE SETTING GAUGE OF THE PIPE The setting gauge of the pipe is used for regulating the protrusion of the pipe from the end of the clamp (measure B) when expansion, flaring or beveling of the pipe end is to be carried out.

  • Page 44: Machine Display And Settings

    INSTRUCTION MANUAL 6.4 MACHINE DISPLAY AND SETTINGS 6.4.1 INSTRUCTIONS FOR THE USE OF THE DISPLAY Turn on the main power of the machine. The language selection screen appears. Language selection screen Select language. Now the menu- screen is shown in selected language. Return to previous screen by pushing - button.

  • Page 45: User Level Selection- Screen

    F-200 FLANGING MACHINE 6.4.2.1 USER LEVEL SELECTION- SCREEN The user level is selected on this screen. These levels contain different rights for programming. Levels require a password to enter, except for the basic level. Insert the password by touching the password- field.

  • Page 46: Piece Counter

    INSTRUCTION MANUAL 6.4.2.1.1 PIECE COUNTER With “Piece counter”- button you can open the piece counter screen. On this screen the piece counters and hourmeters can be checked and the piece counter can be reset if necessary (total piece counter cannot be reset), also buffer plate and password changing screens are entered from this screen.

  • Page 47: Frame Screen

    F-200 FLANGING MACHINE 6.4.2.1.4 FRAME SCREEN The offset value is the repairing value for the slide position. The offset value is factory set to 0. In normal situations this value does not need any adjustment. Tap to enter Buffer plate thickness setting screen: Give buffer plate thickness to the field.

  • Page 48: Edit Programs - Screen

    INSTRUCTION MANUAL 6.4.2.2 EDIT PROGRAMS - SCREEN Machine without pyrometer Machine with pyrometer Operator has to be logged in at least on level 1 to edit the programs. Up to 5000 programs can be saved to the machine memory. Programs can't be executed on this screen.
  • Page 49 Angle block: blocks in F-400 only, F-200 see 6.3.2 The adjustment of the turning angle of the forming pin Pin position: scale in F-400 only, F-200 see 7.1.1 Setting of the pipe end forming device Pin type: Pin list see 6.3.1 Changing of the forming pin...

  • Page 50: Load Program - Screen

    INSTRUCTION MANUAL 6.4.2.3 LOAD PROGRAM - SCREEN Machine without pyrometer Machine with pyrometer Select a program to edit the program on library screen. Tap "Library"-button to enter library. Return to previous screen from the black arrow button. Browse library programs from the arrow buttons or give a memory location number to the right top corner field.
  • Page 51 F-200 FLANGING MACHINE Edit the values by touching the fields to open a pop-up keypad. The changes can be saved on this screen to the library by user level 1 or higher operator. The modified program can be either saved over the original program which was chosen, or as a new program, to another memory location.

  • Page 52: Input/Output- Screen

    INSTRUCTION MANUAL 6.4.2.4 INPUT/OUTPUT- SCREEN In this screen the status of the inputs can be checked. When the specific input is touched, the name of the input is shown. Switch to check the status of the outputs the same way by pushing "Output"...

  • Page 53: Main Screen

    F-200 FLANGING MACHINE 6.4.2.6 MAIN SCREEN Machine without pyrometer Machine with pyrometer The values shown on top of the Main- screen from left to right. 1. Model of the machine. 2. Type of the forming: Cold or Hot (Hot forming is optional).

  • Page 54: Machine Settings For Flanging

    7.1 SETTINGS OF THE FLANGING WIDTH (TUBE CLAMPING DEPTH) F-200 flanging machine is equipped with potentiometer and display. Display unit is located on to top of the control panel. With the display you can adjust length of the part of the pipe which is to be flanged, the rearmost and the frontmost position of the frame.

  • Page 55: Setting Of The Pipe End Forming Device

    F-200 FLANGING MACHINE Recommendation! Make a setting value table for your own range of pipes, or use the program library to store settings. Library-screen (without pyrometer) 7.1.1 SETTING OF THE PIPE END FORMING DEVICE L DANGER! Before closing the clamping jaws, make sure they can move freely -...
  • Page 56 INSTRUCTION MANUAL L DANGER! Do not open all locking screws when the forming head is in vertical position, because the forming head moves downward along the guides. Turn the forming head 90° before adjusting. (The digital measure device has to be facing up).
  • Page 57 F-200 FLANGING MACHINE 9. Stop the machine and push the protective hood backwards. 10. Digital measure device indicates the real distance of the forming pin from center of the pipe (= radius 2.5). Adjust the turning radius wanted of the forming pin by turning the eccentric sleeve. As turning radius you can select a value between 2,5…7,5mm.
  • Page 58 INSTRUCTION MANUAL 15. Set the length of the part of the pipe which is to be flanged “Start pos.” to the program (see chapter 6.4 Machine display and settings). A recommended value for this setting is, that the display readings indicates 23mm + the thickness of the buffer plate used, thus N (See chapter 6.3.4 Fastening of the pipe and clamp changing, item 8: Buffer plates).

  • Page 59: The Work Cycle Of The Cold Flanging And Flaring

    F-200 FLANGING MACHINE 7.2 THE WORK CYCLE OF THE COLD FLANGING AND FLARING 1. Choose the correct forming pin and install it. 2. Fasten the pipe. Place the pipe to the clamp so that the pipe end is against the forming pin.

  • Page 60: Hot Flanging (And Flaring) Of The Pipe (Optional)

    INSTRUCTION MANUAL 8. HOT FLANGING (AND FLARING) OF THE PIPE (OPTIONAL) These instructions refer to hot flanging by means of the optional heating unit. NOTE! Always when starting the machine by pressing the contractor push- ¨ button also press the stop push-button of the heating, to open the main valve of the compressed air.

  • Page 61: Adjustment Of The Heating Starting Position

    F-200 FLANGING MACHINE 8.2 ADJUSTMENT OF THE HEATING STARTING POSITION The starting position of the heating is correct, when the distance between the burner and the clamp is about 15mm, the arm being in its upper position. The pipe end and the pipe near the clamp are heated both as evenly.

  • Page 62: Changing The Heating Burner

    INSTRUCTION MANUAL 8.3 CHANGING THE HEATING BURNER 1. Carry out the setting of the forming device 2. Check, that the valves of the gas mixer are closed. 3. Open the clamping jaws and remove the pipe. 4. Close the clamping jaws and remove the locking screws of the pipe clamp. Open the clamping jaws and remove the pipe clamp.

  • Page 63: The Adjustment Of The Burner Flame And Heating Time

    F-200 FLANGING MACHINE 8.4 THE ADJUSTMENT OF THE BURNER FLAME AND HEATING TIME L DANGER! When using the heating device, always keep the space in front of the pipe end completely free from obstacles. NOTE! Always observe the necessary caution when carrying out the ¨...
  • Page 64 NOTE! The F-200 machine is provided with a timer, which gives the operator ¨ 30 seconds’ time to adjust the flame. If this time is exceeded, the valves will close and the adjustment procedure will have to be repeated if no satisfactory flame is obtained.

  • Page 65: Setting Of The Infrared Temperature Measuring Unit

    F-200 FLANGING MACHINE 8.5 SETTING OF THE INFRARED TEMPERATURE MEASURING UNIT Infrared temperature measuring unit has to be pointed to the end of the tube, i.e. about 10-15 mm from the end of the clamp as shown in picture. Infrared measuring unit...

  • Page 66: Setting Of The Emissivity

    INSTRUCTION MANUAL 8.6 SETTING OF THE EMISSIVITY 1. The LC-display as well as the push buttons for displaying and setting of the parameters are found inside the unit. The pyrometer is opened by 4 allen screws (1). If unscrewed, the rear cover can be pulled out along with the attached display and push buttons. The pullout is limited by the lengths of the screws.
  • Page 67 F-200 FLANGING MACHINE Material Emissivity ”Black body furnace“ Extruded Aluminum Brass Oxidized Brass 65…70 Copper Oxidized Copper 70…80 Inconel Oxydised Inconel Oxidized Iron 85…90 Steel rolling scale 80…88 Liquid steel 20…30 Nickel 15…20 Non-oxidized Titanium Oxidized Titanium 70…80 Molybdenum Oxidized Molybdenum 75…80...

  • Page 68: Expansion Of The Pipe (Optional)

    9.1 WORKING INSTRUCTIONS FOR EXPANSION NOTE! The expansion operation is possible only, when a corresponding ¨ optional accessory to the effect has been ordered with the F-200 machine. NOTE! The maximum admissible length of expansion is 20mm. ¨ Cold expansion can be performed on all materials admissible to the machine.
  • Page 69 F-200 FLANGING MACHINE 6. Stop the machine and push the protective hood backward. Check that the expansion pin can freely enter into the pipe. Should this not be the case, then adjust the position of the pin: loosen the locking screws of the slide and adjust the position of the slide by turning the adjusting bolt, that a distance of about 5 mm remains between the pipe and the expansion pin.

  • Page 70: The Work Cycle For Cold Expansion Of The Pipe

    INSTRUCTION MANUAL 9.1.2 THE WORK CYCLE FOR COLD EXPANSION OF THE PIPE 1. Choose the correct forming pin and install it (see chapter “Changing of the forming pin”). 2. Fasten the pipe (see chapter “The fastening of the pipe”). 3. Carry out the settings of the forming device and select suitable program from display. L DANGER! Before starting the automatic work cycle, make sure that the pipe has been clamped properly.
  • Page 71 F-200 FLANGING MACHINE L DANGER! If the spindle does not rotate evenly or if it stops, interrupt the work cycle immediately by pressing the EMERGENCY STOP push-button. 8. When the heating operation is finished, the machine carries out the expansion work cycle until the end.

  • Page 72: The Beveling Of The Pipe End (Optional)

    10.1 WORKING INSTRUCTIONS FOR BEVELING The outer diameter of the pipe to be beveled can be between �42,4 and �219.1 mm. NOTE! The bevel can be produced only, if the F-200 machine has been ordered ¨ with this optional accessory.

  • Page 73: The Adjustment Of The Forming Tool For Beveling

    F-200 FLANGING MACHINE The replacement of the cutter blade 1. Unscrew the M5x12 fixing screws of the blade fasteners and remove the fasteners. 2. Install a new cutter blade and secure it in its place by tightening the fasteners. Replacement of the cutter blade: 1. Cutter blade, 2. Fastener of cutter blade, 3. Fixing screw 10.1.2 THE ADJUSTMENT OF THE FORMING TOOL FOR BEVELING...
  • Page 74 INSTRUCTION MANUAL Start the feed speed adjustment from 0,5-1 to start with and see, that the feed speed is not too fast and the machine does not cut the chip too deep. (The beveling unit can break if the cut chip is too thick, and the beveling result is not smooth). 3.
  • Page 75 F-200 FLANGING MACHINE L DANGER! Before starting the automatic work cycle, make sure that the pipe has been clamped properly. 12. Press the cycle start push-button. The machine performs the automatic work cycle. L DANGER! If the spindle does not rotate evenly or if it stops, interrupt the work cycle immediately by pressing the EMERGENCY STOP button completely down.

  • Page 76: How To Correct Undesirable Flange Shape

    INSTRUCTION MANUAL 11. HOW TO CORRECT UNDESIRABLE FLANGE SHAPE Angle of the flange more than 90° If the desired angle of the flange is 90° and the result is more than 90°, the flange shape is corrected by increasing the thickness of the end position stoppers.

  • Page 77: Roller Track (Optional)

    Align the roller track to meet the machine tube line / center line), see layout. Leave enough room for the lift trolley in between track and F-200 / F-400 machine. The track lift columns must be installed indoors, in well-lit premises that are at room temperature.
  • Page 78 INSTRUCTION MANUAL Fasten the roller track to the floor with anchor bolts. Use M8 x 50…80 bolts, chemical anchors are highly recommended to use. The roller track lifting column system uses low voltage current, and has an European electric plug. Lifting / moving the roller track: Use a fork lift truck to move the roller track.

  • Page 79: How To Use The Roller Track

    F-200 FLANGING MACHINE 12.2 HOW TO USE THE ROLLER TRACK A. When the pipe end is adequately round and within the nominal size ( not oversize), follow the instruction : The pipe is lifted to the roller track using a crane and lifting straps.
  • Page 80 Let the pipe weight fully off the crane lifting strap support (strap can remain around the pipe). Lower the roller track so that the F-200 clamps hold the pipe, and there is a gap between the roller track and the pipe.
  • Page 81 F-200 FLANGING MACHINE B. If the pipe end to be flanged is not round, or not within nominal size, follow the instruction below: Move the roller track to same level or a little lower than the pipe clamp lower surface. (A) Lift the pipe with a crane to the roller track, use a lifting strap.
  • Page 82 Let the pipe weight fully off the crane lifting strap support (strap can remain around the pipe). Lower the roller track so that the F-200 clamps hold the pipe, and there is a gap between the roller track and the pipe.

  • Page 83: The Maintenance Of The Machine

    F-200 FLANGING MACHINE 13. THE MAINTENANCE OF THE MACHINE 13.1 LUBRICATION AND INSPECTION POINTS Lubrication points of the machine...
  • Page 84 INSTRUCTION MANUAL Lubricate daily the following points: 1. The bearings of the forming pin. Lubricate through the grease nipple. Lubricant: DIN 51825 KP 2K or NLGI 2, EP- grease, lithium complex, 40°C 190cSt, -20… +120°C. E.g. Shell Alvania EP2 or equivalent. 2.
  • Page 85 F-200 FLANGING MACHINE 5. The guides of the heating unit. Clean with cotton waste, lubricate using a brush and lubricate the bearing shells through the grease nipples with a grease gun. Lubricant: NLGI 1,5, EP-grease, lithium complex, viscosity 40°C 550cSt, -20°…+150°C. E.g.

  • Page 86: Regular Inspection

    INSTRUCTION MANUAL Once a month: 6. The spindle bearings Change the spindle bearing oil once a month. Empty the spindle through drain plug. Open the fill plug and fill in the oil. The maximum amount of oil is 2 dl. Lubricant: ISO VG 100, DIN 51517 part 3-CLP or ISO 12925-1 type CKC or AGMA 250.04.

  • Page 87: Replacement Of Digital Display Unit's Battery

    13.3 REPLACEMENT OF DIGITAL DISPLAY UNIT’S BATTERY Forming head: 1. Digital display F-200 flanging machine is equipped with digital display unit (pictured above). Digital measuring unit is located to the forming device. It displays the pipes inside radius. Digital measuring unit is battery operated (silver oxide cell SR44). When battery power is low “B”...

  • Page 88: Troubleshooting

    INSTRUCTION MANUAL 14. TROUBLESHOOTING Problem Cause Remedy Protective hood is open Close the protective hood The machine does not start The service door of the Close the service door burner is open (HOT option) The frame is not at the Drive the frame to starting starting point point of the work cycle.
  • Page 89 If the problem is not solved with the help of trouble shooting instructions, contact your local T-DRILL dealer. Give your contact information • The name of the company • Your own name and position •...

  • Page 90: Addenda

    Also the sealing face of the flange can be changed to be uneven in hot flanging by means of a suitable forming pin. Capacity diagrams The F-200 flanging machine is able to form the pipe dimensions shown in the following diagrams. Flanging of pipes:...
  • Page 91 F-200 FLANGING MACHINE Hot flanging of carbon steels Flanging of copper alloys Expansion of pipe ends Expansion of pipes...

  • Page 92: Processing Times

    INSTRUCTION MANUAL 15.2 PROCESSING TIMES The processing times for the different stages of flanging The fastening into and removing from the machine of the pipe The flanging time of the machine A: Flanging in one stage, B. Multi-stage flanging, C. Hot flanging on different wall thicknesses...

  • Page 93: The Measures Of The Loose Flange Joints

    F-200 FLANGING MACHINE 15.3 THE MEASURES OF THE LOOSE FLANGE JOINTS Dimensioning of the loose flange joints Dimensioning for 1 MPa pressure according to EN 1092-1 PN10 Flanged pipe O.D. Outer diameter of pipe Wall thickness of pipe According to EN 1092-1 or equivalent standards...
  • Page 94 INSTRUCTION MANUAL Determination of the outer diameter of the flange The outer diameter D of the flange is obtained as indicated in the following figure Δd / mm D = O.D. + Δ d 1. O.D.< 50mm Δd = 20* 0,047*O.D.

  • Page 95: T-Drill Standard Warranty

    T-Drill’s original spare parts, or design provided by T-Drill; or (h) rendered defective or in need of repair due to any other cause which is not under the control of T-Drill. The warranty does not cover defects which are insignificant to the use of the Product, such as repair of superficial scratches.

  • Page 96: Ordering Spare Parts

    By proceeding this way you will prevent misunderstandings, and you make sure to receive the correct spare parts and a prompt service. Contact information: Global USA, Mexico, Canada Spare part inquiries and orders sales@t-drill.fi sales@t-drill.com Technical support service@t-drill.fi service@t-drill.com Fax:...
  • Page 98 More T-DRILL products for tube fabrication SEC-100 TBC Automatic Tube Collaring System for multiple collars with 2-axis positioning up to 114.3 mm collars. PLUS-500 TEC-150 HD Powerful and competitive collaring system for large pipe/vessel collaring Heavy Duty Collaring Station by one operator for most malleable materials.

Table of Contents