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T-Drill S-80 Instruction Manual

Collaring machine
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INSTRUCTION MANUAL
COLLARING MACHINE
S-80

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Summary of Contents for T-Drill S-80

  • Page 1 INSTRUCTION MANUAL COLLARING MACHINE S-80...
  • Page 2 Your local dealer is: Copyright © 2018 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by any means, nor translated into any other language without a written permission of T-DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention.

  • Page 3: Table Of Contents

    5.4.1. Connection to the electricity network ..............16 5.4.2. Connection to the compressed air system ............17 5.5. Start-up checking ......................17 6. The introduction of the S-80 collaring machine .............. 18 6.1. Description of the control devices ................. 18 6.1.1. Main switch ......................18 6.1.2.
  • Page 4 8.2.1. Dismantling and reassembling of the collaring tool ..........68 8.2.2. Replacing the collaring pins ................. 69 8.2.2.1 Smaller S-80 heads : Fork tool 6560094 ............71 8.3. Drilling collaring tool maintenance ................71 8.5. Screwjack and ball screw drive maintenance ..............77 8.6.

  • Page 5: Notes On The Use Of The Instruction Manual

    Before proceeding with the installation or operation of S-80 collaring machine, read the general safety instructions in chapter 2 If the S-80 collaring machine forms part of a system supplied by T-DRILL, then also the general safety instructions related to the other appliances should be studied before use.

  • Page 6: Symbols And Warnings Used In The Tcc-28 Machine

    INSTRUCTION MANUAL 1.3. SYMBOLS AND WARNINGS USED IN THE TCC-28 MACHINE Read the instruction manual attentively before carrying out installation, operation, setting or maintenance of the machine. Electric box. Danger may be caused by electric installation. Sharp edges! Be extremely cautious when handling this area of the machine. Don’t look into the pipe during the process relating to the collar.

  • Page 7: Personal Protective Equipment For The Operator

    Read the instruction manual attentively before installation, operation or maintenance of the machine. The T-DRILL S-80 is to be used only for collaring in the specific way as described in this manual. When operating the T-DRILL S-80 it must be fastened on the floor.

  • Page 8: General Information On S-80 Collaring Machine

    The S-80 collaring machine has safety devices in accordance with the CE requirements. All this to guarantee that the T-DRILL S-80 unit is reliable even in heavy duty industrial use. 3.2. THE PURPOSE OF THE MACHINE The S-80 unit is designed for extrusion of collars to straight and bent tubes (using the Manual feed table).

  • Page 9: Main Parts Of The Machine

    S-80 COLLARING MACHINE 3.4. MAIN PARTS OF THE MACHINE Machine main frame MFT Manual Feed Table (Optional equipment) Clamping unit Moving frame (slide set and frame) Spindle Tube support Covers and doors Front cover Chip shield Warning beacon Control panel...

  • Page 10: Technical Features Of Main Parts

    INSTRUCTION MANUAL 3.4.1. TECHNICAL FEATURES OF MAIN PARTS Clamping device : • Self-centering clamping device • Stroke 2x65mm • Total clamping force 14,7kN Tool change unit : • Programmable tool change using x,y,z movements • Tool breakage monitoring • Tool in position sensors •...

  • Page 11: Transport, Handling And Location

    4. TRANSPORT, HANDLING AND LOCATION 4.1. TRANSPORT AND LOCATION For transport the S-80 is bolted to a wooden pallet and covered with plastic. A waterproof protection is provided for the electric cabinet. The machine can be stored in a dry place.

  • Page 12: Installation

    INSTRUCTION MANUAL 5. INSTALLATION The S-80 should be installed on a level and vibration-free foundation. Leave enough space around the table for operation and maintenance. Tools for installing machine: - Engineers wrench 46 mm, 36 mm, 27 mm - ER 25VM Fasten the machine on floor with chemical anchor bolts M16 through machine base plate, secure with M16 nuts.

  • Page 13: Layout Of The S-80 Collaring Machine

    S-80 COLLARING MACHINE 5.2. LAYOUT OF THE S-80 COLLARING MACHINE 1000 1000 1700 R1000 2100 5225 Space requirement for operation and maintenance of the machine. 1. Door opening areas, 2. Display reach area, 3. Tube line, 4. Operator and service area.
  • Page 14 INSTRUCTION MANUAL 2238 3321...

  • Page 15: Installation Of The Light Curtains (Optional Equipment)

    S-80 COLLARING MACHINE 5.3. INSTALLATION OF THE LIGHT CURTAINS (OPTIONAL EQUIPMENT) The light curtains are installed according to layout. For further information: See Datalogic Slim instruction manual, enclosed. 1. Light curtains, marked with yellow...

  • Page 16: Connection Of The Machine To The Sources Of Energy

    S-80 unit to the mains. The terminals for connection of the external supply cable to the S-80 unit are placed in the electric cabin. The supply cable is lead under the electric cabin into the cabin.

  • Page 17: Connection To The Compressed Air System

    COLLARING MACHINE 5.4.2. CONNECTION TO THE COMPRESSED AIR SYSTEM ¨NOTE! The connection of the S-80 units to the compressed air system is ¨ to be performed only by a person authorized to this effect by the employer. The compressed air is to be connected to a pressure regulator supplied with unit. The pressure regulator is readily assembled and fixed in the correct position.

  • Page 18: The Introduction Of The S-80 Collaring Machine

    INSTRUCTION MANUAL 6. THE INTRODUCTION OF THE S-80 COLLARING MACHINE 6.1. DESCRIPTION OF THE CONTROL DEVICES 6.1.1. MAIN SWITCH The main switch of the unit is placed on the electric cabin door. The main switch can be locked with a padlock in order to prevent unauthorized use of the machine.

  • Page 19: Control Panel

    S-80 COLLARING MACHINE ¨NOTE! ¨ Never use the T-Drill machine USB socket to charge mobile phones or any other devices. The USB connection is only for program upload / download. 6.1.3. CONTROL PANEL Touch panel display Operation modes and adjustments Controlled stopping of the automatic work cycle.

  • Page 20: Description Of The User Interface Screens

    INSTRUCTION MANUAL 6.2. DESCRIPTION OF THE USER INTERFACE SCREENS 6.2.1. START-UP SCREEN When the power is switched “ON” the start screen opens to the display. Tap the display to enter.

  • Page 21: Main Screen

    Alarms screen: Alarms will appear to this screen. When there are active alarms, the button flashes red. (6.2.2.4.) Stop the S-80 PLC - The PLC closed and the Windows system stays on. Restart the PLC program from the Windows menu on the left, or taskbar on the right.
  • Page 22 INSTRUCTION MANUAL Machine current program information lines: Tube material Tube length (feed table information) Tube diameter: The actual diameter of the tube to be collared Tube wall thickness Milling tool number Drilling tool number Program information lines Collaring tool number cannot be altered on the main screen, this is only informative.
  • Page 23 S-80 COLLARING MACHINE Current program information Function number defines what is to be done. Function number 0-9 are reserved for the special commands. From that on the first number indicates how many stages the function has, and the following number indicates what work cycle with this amount of stages is done.

  • Page 24: Bar Charts Screen

    Tap to enter Counters screen: machine counters list (6.2.2.6.) Tap to enter PLC data: inputs and outputs (6.2.2.7.) Maintenance screen (T-Drill service only) Tap to enter Bar Charts screen (6.2.2.1.) NOT AVAILABLE The buttons are dim when the user has no rights:...

  • Page 25: Programs

    S-80 COLLARING MACHINE 6.2.2.2.1. PROGRAMS Tap to enter program screen Program file list, downloaded from the computer (predefined location). Reads the activated line program from the PC to the display Saves (writes) the program changes to the PC Program contents list: Function number defines what is to be done.
  • Page 26 INSTRUCTION MANUAL Functions as a table: Function Program end Pause Milling (circle) Milling (ellipse) Collaring Trimming Drilling Cleaning Milling Collaring Milling Cleaning Collaring Trimming Collaring Cleaning Trimming Cleaning Drilling Cleaning Milling Collaring Trimming Milling Collaring Cleaning Collaring Trimming Cleaning Milling Cleaning Collaring Trimming...

  • Page 27: Manual Screen

    S-80 COLLARING MACHINE 6.2.2.2.2. MANUAL SCREEN “Actual position” field shows the current position, and the Choose the axis to desired target position is written to the “Target position” move from the pull- field. Tap the target field to open keypad.
  • Page 28 INSTRUCTION MANUAL S-80 axis list: Axis name Movement / function 10-c= Cover of the tool magazine 20-x= Sideways direction 20-y= Depth direction 20-z = Up / down direction 30-S1 = S-80 inner spindle 30-S2 = S-80 outer spindle...

  • Page 29: Automatic Screen

    S-80 COLLARING MACHINE 6.2.2.2.3. AUTOMATIC SCREEN Do homing by tapping the button: Homing resets all machine axis positions to home position. The homing position is the starting point of the work cycle. Center position: Run the machine to the preset position of the laser beam cross (The collar center point).

  • Page 30: Settings Screen

    Tool magazine Tool magazine holder and position settings (6.2.2.3.4.) Positions Machine position settings (6.2.2.3.5.) Servo motors: Adjustment parameters for the servo motors (6.2.2.3.6.) References: Set axis references (6.2.2.3.7.) T-Drill service only The buttons are dim when the user has no rights.

  • Page 31: Machine Settings

    S-80 COLLARING MACHINE 6.2.2.3.1. MACHINE SETTINGS For Supervisor or Maintenance user level. This page has general machine settings: When the tube size changes, all of the tube information is set here, and the machine is able to collect machining data from the Process settings screen corresponding parameters.

  • Page 32: Process Settings

    INSTRUCTION MANUAL 6.2.2.3.2. PROCESS SETTINGS A process in the S-80 machine is one of the work phases; milling, collaring, trimming or drilling. The process settings screen is for definition of all values of selected process. The process settings screen is also for definition of the tool type.
  • Page 33 S-80 COLLARING MACHINE Process adjustment screen Tube / collar Basic information on tube to be collared Process: Pull down menu Select the desired process from the pull down menu Adjustable definitions of Check and alter definitions if required the selected process...

  • Page 34: Tool Settings

    6.2.2.3.3. TOOL SETTINGS Settings for all tools. Tap to open Milling tool settings screen Tap to open Collaring and trimming S-80 combination tool settings screen Tap to open Drilling, collaring and trimming combination tool settings screen Tool identification Select the tool to manage from the list (activate line and it list will turn red).
  • Page 35 S-80 COLLARING MACHINE 6.2.2.3.3.1. MILLING TOOLS Tool number Identification number of the tool Tool Status The milling pin diameter, 6 Pin diameter or 8 mm are typically used Length of the tool cone Tool length seam to end of milling pin...
  • Page 36 INSTRUCTION MANUAL 6.2.2.3.3.2. COLLARING AND TRIMMING COMBINATION TOOLS (CT) Tap “Save” after changing the settings. Tool number Identification number of the tool Tool status Nominal tool size, stamped Tool size on the tool Tool rotation angle Tool rotation angle S1 Tool rotation angle S2 Pin maximum diameter,...
  • Page 37 S-80 COLLARING MACHINE Collaring tool length Collaring tool shoulder length Collaring tool pin length Collaring tool number of pins The midst diameter of Trimming tool the cutter blade path (see diameter picture) Trimming tool length Trimming tool The width of the cutting...
  • Page 38 INSTRUCTION MANUAL 6.2.2.3.3.3. DRILLING, COLLARING AND TRIMMING COMBINATION TOOLS (DCT) TULEE UUSI KUVA KUN SAAN OHJELMAN Tool number Identification number of the tool Tool Status Tool size Nominal tool size, stamped on the tool Tool rotation angle Tool rotation angle S1 Tool rotation angle S2 Drilling tool...
  • Page 39 S-80 COLLARING MACHINE Drilling tool Number of cutting edges on number of teeth the drill. Collaring tool Diameter with pins fully diameter out. Measure! Length of tool from bottom Collaring tool to shoulder surface of the shoulder length tool = the length of the tool that will go inside the tube.

  • Page 40: Tool Magazine

    INSTRUCTION MANUAL 6.2.2.3.4. TOOL MAGAZINE Activate tool holder to manage parameters, tap select to open parameter screen: Positions list List of positions of the chosen magazine tool holder. Axises and Values to adjust, tap numeric field to open keypad. parameter values Servo motor axis Choose axis to move / check position from the pull down menu.
  • Page 41 Tap “Save” after changing the settings. Save The button exports the information data to the predefined folder Export on the computer C-drive (C:\T-Drill\). The button imports the information data from the predefined 10. Import folder on the computer C-drive (C:\T-Drill\).

  • Page 42: Positions

    Save Tap “Save” after changing the settings. The button exports the information data to the predefined folder on the Export computer C-drive (C:\T-Drill\). The button imports the information data from the predefined folder on 10. Import the computer C-drive (C:\T-Drill\).

  • Page 43: Servo Motors

    S-80 COLLARING MACHINE 6.2.2.3.6. SERVO MOTORS Adjustment parameters for the servo motors: The selected servo motor frame will turn green on the screen (the motor can also be selected from the screen by tapping the colored frame around it). Values to adjust, tap numeric field to open Manageable parameter values keypad.

  • Page 44: References

    INSTRUCTION MANUAL 6.2.2.3.7. REFERENCES T-Drill service only. Required only when mechanical parts are changed. T-Drill Service only! Choose axis to move / check position from the pull down menu. About tools: 6.5.5. Reference position setting tools...

  • Page 45: Alarms Screen

    S-80 COLLARING MACHINE 6.2.2.4. ALARMS SCREEN Alarm information area Acknowledge only selected alarm line Acknowledge all alarm lines (Non-active alarms). Scroll alarms 6.2.2.5. USERS MANAGEMENT Tap desired function “Set” button to open pop-up setting screen. All users information can be edited here.

  • Page 46: Counters Screen

    INSTRUCTION MANUAL 6.2.2.6. COUNTERS SCREEN Check all counters to follow the machine events. 6.2.2.7. I/O DATA SCREEN The I/O screens show the actual inputs and outputs. Helps with troubleshoot!

  • Page 47: Stopping The Machine

    6.3. STOPPING THE MACHINE 6.3.1. EMERGENCY STOPPING In case of danger, stop the machines by pressing the EMERGENCY STOP push button completely down. This immediately interrupts all functions of the S-80 unit. ¨NOTE! The safety curtain functions as emergency stop! When the safety ¨...

  • Page 48: The Lubrication Of The Collaring Process

    The mist lubrication system: 1. Pulse / min, 2. Oil amount regulator, 3. Air flow control The use of the mist lubrication system: 1. Fill the oil container with lubricant (Use only lubricants recommended by T-Drill). 2. Point the lubrication nozzle so that the mist spray reaches the collaring area.

  • Page 49: Tools

    S-80 COLLARING MACHINE 6.5. TOOLS 6.5.1. MILLING TOOL 1. Retention knob 2. Tool holder cone 3. Bearing 4. Grease nipple 5. Collet chuck 6. Spring collet 7. Pin tightening nut (Tool in the tool kit) 8. Milling pin Changing of the milling pin: Open the pin tightening nut (7) with the special tool, loosen the nut to release the pin from the spring collet (6).

  • Page 50: Collaring / Trimming Tool

    INSTRUCTION MANUAL 6.5.2. COLLARING / TRIMMING TOOL 1. Retention knob 2. Tool holder cone 3. Tool cover (adjuster disc) 4. Drive wheel 5. Cone 6. Drill core 7. Forming pins...

  • Page 51: Collaring Tool Measuring Device 5560252

    S-80 COLLARING MACHINE 6.5.2.1. COLLARING TOOL MEASURING DEVICE 5560252 Tool angles are tool specific. The collaring tool angle difference changes when the tool is disassembled and assembled again. A new tool needs to be measured and angle information filled to the machine tool definition screen on control panel display.
  • Page 52 INSTRUCTION MANUAL How to use the measuring device: Rotate the measuring device parts to set all 0-lines to the same side of the device. There are two (2) alignment pieces inside the device, that will fit the collaring tool axis key grooves.
  • Page 53 S-80 COLLARING MACHINE  = The drive key / stopper position is 90° 90˚ when the tool is placed in the magazine. The pick up angles of the tool are S1 = 90° + xx° 0˚ 180˚ S2 = 90° + yy°...

  • Page 54: Drilling Collaring Tools

    INSTRUCTION MANUAL 6.5.3. DRILLING COLLARING TOOLS DCT tool has its own setting screen on Settings - Tool Settings: Ø34 5560486 Ø25 5560480 Ø19 5560477 Adapter head Adapter head Adapter head Drilling collaring tool parts: 1. Cone (retention knob is fixed to the cone), 2. Brake drum, 3.

  • Page 55: Tool Cone Jig 6560093

    S-80 COLLARING MACHINE 6.5.4. TOOL CONE JIG 6560093 1. Collaring tool, 2. Jig This tool cone jig is designed to ease dismantling and tightening of the tool cones. The jig is tightened to a vice bench, and the tool is placed to the jig, the jig lugs will keep the tool in position when loosening or tightening the cone to the tool.

  • Page 56: Reference Position Setting Tools

    INSTRUCTION MANUAL 6.5.6. REFERENCE POSITION SETTING TOOLS The spindle reference position setting tool is fixed to the machine main body, in the middle of the clamp frame. The reference points of the machine axis require setting only when the machine has had a major repair, like change of a servo motor, which will affect the position of the parts.

  • Page 57: Manual Feed Table

    The manual positioning device is equipped with a two-stage positioning plate (“pin-to- hole) and an angle and height adjustment to allow the bent tube to go through the S-80 machine. The tube is clamped to the Manual Feed Table (MFT) and the collars are made to correct...
  • Page 58 INSTRUCTION MANUAL 1. Tube holder, 2. Locking lever for positioner, 3. Positioner (pin to hole), 4. Gas spring, 5 Lift / lower locking knob, 6. Positioning plate (2 sets of holes), 7. Angle positioning plate, 8. Tube clamp operating lever, 9. Tube clamp, 10. Angle positioning knob. To use the MFT: Open clamp (9) by the lever (8).

  • Page 59: Control Tower Signal Lights

    S-80 COLLARING MACHINE 6.7. CONTROL TOWER SIGNAL LIGHTS The signal light shows the state of the machine. The machine has stopped because of a fault, e.g. servo fault or main air pressure is too low,, emergency stop. Red blinks if there is an active alarm! Orange Manual mode.

  • Page 60: Operation Of The S-80 Machine

    INSTRUCTION MANUAL 7. OPERATION OF THE S-80 MACHINE Ordinary startup when machine has been shut down: • Power on. • Check all machine surroundings visually for breaks, leaks and objects on the way of the machine (for example the maintenance platform).
  • Page 61 S-80 COLLARING MACHINE The new collaring tool length may differ from the old tool length due to machining. The tool axis angles affect the positioning of the tool. The angles depend on how tightly the tool is tightened when assembled.

  • Page 62: Tool Magazine

    INSTRUCTION MANUAL 7.3. TOOL MAGAZINE See 6.5.2.1. Collaring tool measuring device 5560252 For instructions on program fields: See 6.2.2.3.4. Tool magazine...

  • Page 63: Maintenance

    Vaseline: KLÜBER 1 month device centering ISOFLEX TOPAS L152 mechanism. (NLGI 2) or equivalent Vaseline: KLÜBER S-80 unit inner spindle 2 strokes from the 1 month ISOFLEX TOPAS L152 conical roller bearings grease gun (NLGI 2) or equivalent Lubricate with grease Lubrication of the Vaseline: KLÜBER...
  • Page 64 1 month for wear and tightness to twist approximately belts. (see 8.3. Toothed (3 pcs). 10°... 15°. belts of the S-80 unit) Vaseline: KLÜBER Service interval for 2 Lubricate the spindle 3 months ISOFLEX TOPAS L152 shift operation and 5...

  • Page 65: Clamping Device Maintenance And Adjustment

    S-80 COLLARING MACHINE 8.1. CLAMPING DEVICE MAINTENANCE AND ADJUSTMENT Adjustment of the clamping center point The Manual Feed Table defines the clamping center Y-axis position, because the MFT does not have an adjustment of Y-axis direction. The adjustment is required if the clamping device has been removed.

  • Page 66: Collaring Unit Maintenance And Adjustment

    INSTRUCTION MANUAL 8.2. COLLARING UNIT MAINTENANCE AND ADJUSTMENT Setting of the reference for X, Y and Z-axis, and collaring center point This setting is only required if the spindle or servo cylinders have been changed. The reference setting tool is fixed to the main frame. Set the reference zero point to which all distances are compared to.
  • Page 67 S-80 COLLARING MACHINE Spindle, tool holder, peg and the dial gauge. Collaring center offset value setting The collaring center is a programmable value of the clamp center. Remove tube specific clamps. Attach a small dial gauge (with magnetic leg) to the spindle axle, and position the gauge tip to clamping device horizontal surface.

  • Page 68: Collaring Tool Maintenance

    INSTRUCTION MANUAL 8.2. COLLARING TOOL MAINTENANCE ¨NOTE! Keep the collaring tool clean. ¨ The collaring tool does not need any regular maintenance. If the collar quality starts to decrease, the collaring pins are worn and have to be renewed. 8.2.1. DISMANTLING AND REASSEMBLING OF THE COLLARING TOOL Place the tool to a vice bench or similar to keep steady, the tool is placed to the jaws as shown in the picture.

  • Page 69: Replacing The Collaring Pins

    S-80 COLLARING MACHINE 8.2.2. REPLACING THE COLLARING PINS See 6.5.2.2. Removal of the collaring tool: Remove worn tool from the machine. The collaring tool does not require dismantling when the pins are changed: Loosen the four (M6) retainer screws (1).
  • Page 70 INSTRUCTION MANUAL Adjust pin setting distance: Rotate the drive unit to stopper. Adjust pins to required MAX width (1, pins out) = collar ID + 3 mm tolerance to enable adjusting in program **. Measure pin width with a slide caliper. Close the retainer screws.

  • Page 71: Smaller S-80 Heads : Fork Tool 6560094

    S-80 COLLARING MACHINE 8.2.2.1 SMALLER S-80 HEADS : FORK TOOL 6560094 The special tool 6560094 is used to open and tighten smaller tools, that do not have a hex head for the spanner. The fork tool is fastened to the collaring head, to the bottom of the drill core with two hex bolts.
  • Page 72 INSTRUCTION MANUAL 8.3.1. THE ADJUSTMENT OF THE HEAD 1. Draw a line on the on the adjustment cone and the brake drum to mark the present setting. 2. Clamp the collaring head by its shank into a bench vice (using however soft jaws, copper or plastic coated, to avoid damage to the shank).
  • Page 73 S-80 COLLARING MACHINE 8.3.2. REPLACEMENT AND MAINTENANCE OF THE FORMING PINS Remove the tool holder cone. 1. Loosen both collaring head locking screws of the cone by 1 - 2 turns. 2. Hold the collaring head in your hand by the break drum or the shank.
  • Page 74 (land), 3. Rake face, 4. Flute. The patented cutting geometry of the T-DRILL bit is designed in such a way that a perfect pilot hole without burrs can be achieved at a low feed rate. However, this presupposes that the cutting edge is always kept sharp.
  • Page 75 S-80 COLLARING MACHINE The correct positioning for grinding: 1. Slide bars of grinder, 2. Straight pin. 8.3.4. THE TRIMMING BLADE CUTTING INSERTS The trimming blade cutting inserts are triangular in shape, and can be turned three times to use all edges. To remove blade open fixing screw CSTB-2,5.
  • Page 76 INSTRUCTION MANUAL 8.4. TOOTHED BELTS OF THE S-80 UNIT Check the condition and tightness of the spindle belts once a month, when the lubrication maintenance is done. Bottom belt Open the cover below the machine. Test the belt tension by hand.

  • Page 77: Screwjack And Ball Screw Drive Maintenance

    S-80 COLLARING MACHINE 8.5. SCREWJACK AND BALL SCREW DRIVE MAINTENANCE The Z and GSZ series ZIMM Screw Jack are sealed and are filled with high-quality synthetic low-viscosity grease; from size 250 kN they are filled with synthetic oil. Under normal operating conditions the gearbox is lubricated for life.

  • Page 78: Spindle Lubrication Maintenance

    1. The spindle bearing Service interval for 2 shift operation and 5 days / week: 3 months. 2. S-80 unit inner spindle conical roller bearings: Open the cover on the spindle side. Lubricate with grease gun: two strokes.
  • Page 79 Use Wurth HSS 2000 grease spray or equivalent. All other bearings of the S-80 unit are sealed and lubricated for lifetime. To perform the lubrication, proceed as follows: 1. Turn the main switch off (0). 2. Lubricate the above-mentioned parts (especially part 3) with vaseline: KLÜBER ISOFLEX TOPAS L152 (NLGI 2) or equivalent.

  • Page 80: Troubleshooting

    Remedy The screen of the Connect current / Check that control panel is Power supply not connected main switch of the S-80 is in ON blank position. After having pushed the The emergency switch knob has not emergency switch, the machine Machine doesn’t...
  • Page 81 S-80 COLLARING MACHINE Problem Cause Remedy Check air pressure line, switch on air pressure to the collaring Air pressure off unit: press Reset on control panel Lifting cylinder not down (20-B1.0) Check the cylinder positions and Tap “Tool fasten” on...
  • Page 82 Do homing. / start position (+/- 2 deg) If the problem is not solved with the help of trouble shooting instructions, contact your local T-DRILL dealer. Give your contact information • The name of the company • Your own name and position •...

  • Page 83: Warranty

    S-80 COLLARING MACHINE 10. WARRANTY T-DRILL OY’s normal warranty for the S-80 collaring machine is one (1) year from the date it has been taken in use, which however shall not later than 18 months from delivery of the machine.

  • Page 84: Ordering Spare Parts

    By proceeding this way you will prevent misunderstandings, and you make sure to receive the correct spare parts and a prompt service. Contact information: Global USA, Mexico, Canada Spare part inquiries and orders sales@t-drill.fi sales@t-drill.com Technical support service@t-drill.fi service@t-drill.com Fax:...

  • Page 85: Appendix

    • Wall thickness 1.0 or less ¨NOTE! These tables have been established to give directive information. ¨ We reserve ourselves the right to change the figures. For wall thicknesses and pipe dimensions others than the ones indicated: please do contact your T-DRILL dealer.
  • Page 86 INSTRUCTION MANUAL Max.wall thickness S in millimetres (mm) S-80 collaring tools (separate pilot hole milling tool) Branch O.D. Ø 19 Ø 23 Ø 25 Ø 28 Ø 30 Ø 34 Ø 38 Ø 51 Ø 63,5 Ø19 Ø23 Ø25 Ø28 Ø38...

  • Page 87: Pilot Hole Table

    S-80 COLLARING MACHINE 13.2. PILOT HOLE TABLE Run pipe O.D. mm Branch pipe O.D. mm Pilot hole Pilot hole S-54 adapter a mm b mm tool drill Ø mm Ø23 Ø19 Ø25 Ø19 Ø23 Ø28 Ø19 Ø23 Ø25 Ø38 Ø19 Ø23...
  • Page 88 INSTRUCTION MANUAL Run pipe O.D. mm Branch pipe O.D. mm Pilot hole Pilot hole S-54 adapter a mm b mm tool drill Ø mm Ø63.5 Ø19 Ø23 Ø25 Ø28 Ø30 Ø34 Ø38 Ø51 Ø63.5 Ø76.1 Ø19 Ø23 Ø25 Ø28 Ø30 Ø34 Ø38 Ø51...
  • Page 89 The values depend on the pipe materials and wall thicknesses as well as on the condition of the tool used. ¨NOTE! Two sizes of S-80 milling pin: Select the 8 mm milling pin as soon ¨ as the pilot hole size allows. Approx measurement b>15.
  • Page 90 More T-DRILL products for collaring and flanging SEC-100 TBC PLUS-500 Automatic Tube Collaring System for multiple collars with T-DRILL PLUS-500 is a powerful and competitive 2-axis positioning up to 114.3 mm collars. collaring system for large pipe/vessel collaring by one operator for most malleable materials.

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