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T-Drill PLUS 115 CU Instruction Manual

Portable collaring system for copper tube branching
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INSTRUCTION MANUAL
SPARE PARTS LIST
PORTABLE COLLARING SYSTEM
PLUS 115 CU
S-80
FOR COPPER TUBE BRANCHING

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Summary of Contents for T-Drill PLUS 115 CU

  • Page 1 INSTRUCTION MANUAL SPARE PARTS LIST PORTABLE COLLARING SYSTEM PLUS 115 CU S-80 FOR COPPER TUBE BRANCHING...
  • Page 2 Your local dealer is: Copyright © 2021 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by any means, nor translated into any other language without a written permission of T-DRILL Oy Is has been our aim to elaborate this instruction book with the greatest possible care and attention.

  • Page 3: Table Of Contents

    10. PLUS 115 Pilot hole drill blade installation ..............26 11. Maintenance ......................27 12. PLUS 115 Capacity and instruction chart ..............27 13. Pilot hole table for PLUS 115 Cu ................. 28 14. T-Drill standard warranty .................... 30 15. Ordering spare parts....................32 15.
  • Page 4 15.14 Collaring head 3” – 4” 5700075 B ............... 58 15.15 Clamps (2290159) ....................60 15.16 T-Drill T-65 collaring machine EU 5330722 ............61 15.17 T-Drill T-65 collaring machine US 5330717 ............61 15.18 The T-65 Tee Forming Unit .................. 63...

  • Page 5: Notes On The Use Of The Instruction Manual

    1.1 GENERAL This instruction book contains the instructions for use, maintenance and setting of the T-DRILL PLUS 115 capacity expanding attachment for the T-65Cu Collaring Machine. Before proceeding with the operation of the machine, read the safety instructions in chapter 2 “General safety instructions.

  • Page 6: General Safety Instructions

    The T-DRILL T-65 is designed for use with MILWAUKEE power unit. Using ¨ any other power units with the T-DRILL T-65 tee forming unit is not allowed. IMPORTANT! Warranty is void if the power unit is detached from the tee forming unit!

  • Page 7: General Safety Instructions For Work Area

    PLUS 115 PORTABLE COLLARING SYSTEM 2.1 GENERAL SAFETY INSTRUCTIONS FOR WORK AREA Keep work area clean – Cluttered areas and benches invite injuries. Consider work area environment – Don’t use power tool in humid or wet conditions. Keep work area well illuminated. Don’t use power tool in the presence of flammable liquids or gases.

  • Page 8: Safety Instructions For Tee Forming

    INSTRUCTION MANUAL Have your tool repaired only by T-DRILL – This electric tool is in accordance with the relevant safety requirements. Repairs should be carried out only by certified persons using original spare parts; otherwise, this may result in considerable danger to the user.

  • Page 9: T-Drill Plus 115 For Copper Tubes, General

    COLLARING SYSTEM 3. T-DRILL PLUS 115 FOR COPPER TUBES, GENERAL Your T-DRILL PLUS 115 is a special purpose unit which, when used with the T-DRILL T-65 power tool and (specially designed) T-DRILL collaring heads, is capable of producing a range of branch connections in commercial copper tubing of sizes from 54 mm to 206 mm / 2”...

  • Page 10: Transport, Handling And Storage

    PLUS 115 cu transport boxes and top shelf Storage Storing of T-Drill machines and tools: Clean machines, tools and parts from lubricant, chips and other debris, lubricate all components lightly with protective oil to prevent rust. Use, for example, Zerust, WD40 or other light rust protection oil. Keep the machine and...

  • Page 11: Introduction

    PORTABLE COLLARING SYSTEM 5. INTRODUCTION 5.1 THE PARTS OF THE T-65 Main parts: 1. T-DRILL tee forming unit, 2. Power unit, 3. Connecting cord, 4. T-DRILL head, 5. Tube support, 6. Nameplate. The speed selector The feed mechanism lever 1. The speed selector knob is on the top of the gearbox of the outlet forming unit. To engage high or slow speed, turn the selector knob 180°.

  • Page 12: Parts Of The Plus 115

    INSTRUCTION MANUAL 5.2 PARTS OF THE PLUS 115 1. Leadscrew, 2. Gear, 3. Base plate assembly, 4. Locking lever, 5. Pilot hole drill, 6. Tilt rod, 7. Gauge, 8. Dimpler, 9. Brush for lubricant, 10. Tools, 11. Transport boxes. (The T-65 machine is not pictured)

  • Page 13: Information About Accessories

    Due to the height of the extruded collar, soft solder can not be used to join the branch tube to the run tube. Use only a recommended brazing material. T-DRILL recommends the use of brazes and flux as prescribed by the Copper Development Association with the silver content of the brazing alloy, as specified by them.

  • Page 14: Taking The Machine Into Operation

    The T-DRILL T-65 that is used as a power source for the PLUS 115 and for the drilling of the pilot hole requires the following changes before it is put into use: 1.

  • Page 15: Detachment And Attachment Of The T-65 Connecting Cord

    PLUS 115 PORTABLE COLLARING SYSTEM 8.1 DETACHMENT AND ATTACHMENT OF THE T-65 CONNECTING CORD When delivered the T-65 power unit is fitted with a quick disconnect connecting cord, which allows quick replacement of the cord in field conditions. The European type of connecting cord. The American type of connecting cord.

  • Page 16: Plus 115 Collaring Process

    INSTRUCTION MANUAL 9. PLUS 115 COLLARING PROCESS 9.1. USING THE T-65 1. 1. Choose the ring clamps according to the run tube diameter and fix the clamps to the base plate. The device is secured by inserting the clamp locking pins in the base plate.
  • Page 17 Therefore remove the leather cover only after chucking the pilot hole drill. 8. Apply the T-Drill lubricant on the drill cutting edges. 9. Make sure the tilting plates are in the locked position (the orange handle pointing down)
  • Page 18 INSTRUCTION MANUAL 10. Place the T-DRILL T-65 into the slots in the base plate assembly. Check that the speed selector knob is in position ”II” and the feed mechanism lever is in OFF- position. NOTE! ¨ Place the T-65 cord in the same direction as the orange locking levers.
  • Page 19 PLUS 115 PORTABLE COLLARING SYSTEM 12. Pull the orange knob in the tilting plate and remove the T-65 from the base plate assembly. Tum the tilting plates down to both sides of the base plate by releasing the orange locking lever. When unchucking the pilot hole drill always use the leather cover to prevent injury.

  • Page 20: Collaring Head Adjustment

    INSTRUCTION MANUAL 9.2. COLLARING HEAD ADJUSTMENT 1. 1. Loosen the thumbscrew to place the gauge on the branch tube and lock according to the O.D. NOTE! Do not measure the end of the branch tube. ¨ 2. Hold the collaring head in your left hand. 3.
  • Page 21 PLUS 115 PORTABLE COLLARING SYSTEM 6. If the forming pins are too extended, rotate the cover plate with your right hand in a counter-clockwise direction enough so that they lock on the gauge. 7. Now, with your right hand turn the cover plate clockwise so that the forming pins touch both gauge jaws.

  • Page 22: Using Plus 115

    INSTRUCTION MANUAL 9.3. USING PLUS 115 1. Lubricate the forming pins of the collaring head and retract the pins into the shank. Place the collaring head into the PLUS 115 unit so that the keys of the collaring head lock into the grooves in the PLUS 115. Turn in a clockwise direction only! 2.
  • Page 23 PLUS 115 PORTABLE COLLARING SYSTEM 6. Start the drill by squeezing the trigger of the T-65. The forming pins are automatically extended until they reach the collaring position. When the collar is completed after approx. 5 minutes, the rotation of the lead screw inside the lead screw assembly stops automatically. Press the locking pin down to release the T-65, turn and lift it straight up to remove it from the adapter.

  • Page 24: Fine Adjustment Of The Collaring Tool

    INSTRUCTION MANUAL 9.4. FINE ADJUSTMENT OF THE COLLARING TOOL To obtain appropriate joint clearance, a fine adjustment is needed occasionally. 1. Extend the forming pins to the collaring position. 2. Note the position of the hash mark on the cylindrical cover in relation to a mark on the cover plate.

  • Page 25: Stalling

    PLUS 115 PORTABLE COLLARING SYSTEM 9.6. STALLING If the PLUS 115 is overloaded, the adapter will break and the collaring head will stall. If this occurs, do the following: 1. Disconnect the cord from the power source and remove the T-65 from the PLUS 115 unit.

  • Page 26: Plus 115 Pilot Hole Drill Blade Installation

    INSTRUCTION MANUAL 10. PLUS 115 PILOT HOLE DRILL BLADE INSTALLATION The clearance edge of the blade has to be on the same level with the drill body surface.

  • Page 27: Maintenance

    PORTABLE COLLARING SYSTEM 11. MAINTENANCE All servicing should be done only by T-DRILL. The PLUS 115 unit is lubricated for life and doesn’t need any extra maintenance. Clean dust and dirt from machine surface weekly. Keep the tools clean, and lubricate lightly after cleaning (to avoid the tool getting stuck).

  • Page 28: Pilot Hole Table For Plus 115 Cu

    INSTRUCTION MANUAL 13. PILOT HOLE TABLE FOR PLUS 115 CU This table is indicative only. The values depend on the pipe materials and wall thicknesses as well as on the condition of the tool used. 1. Run tube, 2. Branch, A. Pilot hole size Run pipe O.D.
  • Page 29 PLUS 115 PORTABLE COLLARING SYSTEM Run pipe O.D. NS Run pipe O.D. Branch pipe I.D. NS Branch pipe I.D. Pilot hole inch inch Ø mm 6” 2” 2 1/2” 3” 76,1 3 1/2” 88,9 4” 8” 2” 2 1/2” 3” 76,1 3 1/2”...

  • Page 30: T-Drill Standard Warranty

    Product. In the event of a valid warranty claim, T-Drill shall, at its sole discretion, have the option of repairing or replacing the relevant part or parts free of charge and supplying them to the Customer.
  • Page 31 LIABILITY IN TORT OR OTHERWISE, EXCEPT IN THE CASE OF PERSONAL INJURY CAUSED DESPITE THE PROPER USE OF THE PRODUCTS, IF AND TO THE EXTENT REQUIRED BY APPLICABLE LAW. IN NO EVENT WILL THE AGGREGATE LIABILITY WHICH T-DRILL OR ITS OFFICERS, DIRECTORS, EMPLOYEES, AGENTS OR AFFILIATES MAY INCUR IN ANY ACTION OR PROCEEDING EXCEED THE TOTAL AMOUNT ACTUALLY PAID TO T-DRILL BY THE CUSTOMER FOR THE SPECIFIC PRODUCT THAT DIRECTLY CAUSED THE DAMAGE.

  • Page 32: Ordering Spare Parts

    To proceeding this way you will prevent misunderstandings and you make sure to receive the correct spare parts and a prompt service. Contact information: Global USA, Mexico, Canada Spare part inquiries and orders sales@t-drill.fi sales@t-drill.com Technical support service@t-drill.fi service@t-drill.com Fax:...

  • Page 33: Spare Parts List Plus 115 For Copper

    PLUS 115 TEE FORMING MACHINE 15. SPARE PARTS LIST PLUS 115 FOR COPPER...

  • Page 34: Plus 115 For Copper (Eu) 5700313

    SPARE PARTS LIST 15.1 PLUS 115 FOR COPPER (EU) 5700313 Part No. Name Size/Type Std./Manuf. 5700307 Gear 5700309 Leadscrew 5700316 Transport box 5700315 Transport box 5290206 Locking Lever 5700008 Base plate assembly 9011602 Paint brush koko 10...11 5700091 Dimpler 5700163 Pilot hole drill 5700131 Tilt rod...
  • Page 35 PLUS 115 TEE FORMING MACHINE 15.1 PLUS 115 FOR COPPER (EU) 5700313...

  • Page 36: Plus 115 For Copper (Usa) 5700312

    SPARE PARTS LIST 15.2 PLUS 115 FOR COPPER (USA) 5700312 Part No. Name Size/Type Std./Manuf. 5700307 Gear 5700309 Leadscrew 5700316 Transport box 5700315 Transport box 5290206 Locking Lever 5700008 Base plate assembly 9011602 Paint brush koko 10...11 5700091 Dimpler 5700163 Pilot hole drill 5700131 Tilt rod...
  • Page 37 PLUS 115 TEE FORMING MACHINE 15.2 PLUS 115 FOR COPPER (USA) 5700312...

  • Page 38: Gear 5700307

    SPARE PARTS LIST 15.3 GEAR 5700307 Part No. Name Size/Type Std./Manuf. 1700042 Gear box 1700043 Gear box 2700141 Middle bushing 4700052 Locking pin 4700054 Locking pin 4700053 Locking pin 4700047 Primary shaft 3700051 Adapter 4700055 Bushing 4700056 9021035 Groove ball bearing Ø140/Ø175x18 61828-HLU 9021054...
  • Page 39 PLUS 115 TEE FORMING MACHINE 15.3 GEAR 5700307 Konekilpi liimataan Sikabond 500 Ruuvilukite...

  • Page 40: Lead Screw 5700309

    Std./Manuf. 4700062 Leadscrew 3700063 Cover 4700064 Bushing 4700065 4700066 Limiter nut 9014079 Socket head cap screw M6x8 8.8 DIN 7984 9016004 Set screw M6x6 12.9 DIN 913 9028320 Male plug Ø28 Valkoinen muovi 6700305 Sticker Harmaa, T-DRILL PLUS 115 SS...
  • Page 41 PLUS 115 TEE FORMING MACHINE 15.4 LEAD SCREW 5700309...

  • Page 42: Transport Box (2) 5700316

    SPARE PARTS LIST 15.5 TRANSPORT BOX (2) 5700316 Part No. Name Size/Type Std./Manuf. 5330774 Metal case 6700314 Sticker Harmaa, T-DRILL PLUS 115 Cu 1700144 Palette 2 6700201 Clamp box PLUS 100 3700137 Foam coating...

  • Page 43: Transport Box (1) 5700315

    PLUS 115 TEE FORMING MACHINE 15.6 TRANSPORT BOX (1) 5700315 Part No. Name Size/Type Std./Manuf. 5330774 Metal case 6700314 Sticker Harmaa, T-DRILL PLUS 115 Cu 1700143 Palette 1.

  • Page 44: Locking Lever 5290206 A

    SPARE PARTS LIST 15.7 LOCKING LEVER 5290206 A Part No. Name Size/Type Std./Manuf. 3290200 Lock body 4290203 Pusher 4290201 Pivot pin 4290202 Handle 4290204 Shaft 9019002 Retaining ring Ø10x1 DIN 471 Bl1...

  • Page 45: Tool Set 5700317

    PLUS 115 TEE FORMING MACHINE 15.13 TOOL SET 5700317 Part No. Name Size/Type Std./Manuf. 9051010 Allen key SW = 14 DIN 911 9051014 Hexagon socket screw SW = 4 L=150 driver 9051017 Hexagon socket screw SW =3 Facom driver 84TZS.3...

  • Page 46: Base Plate 5700008 B

    SPARE PARTS LIST 15.8 BASE PLATE 5700008 B Part No. Name Size/Type Std./Manuf. 1700011 Base plate 4700012 Clamp holder bar 4700013 Fastening piece 3700015 Tilting plate 3700016 Tilting plate Rear 4700017 Body 4700018 Centering arm 4700028 Centering head 4700019 Lock body 1 4700020 Lock body 4700021...
  • Page 47 PLUS 115 TEE FORMING MACHINE 15.8 BASE PLATE 5700008 B Part No. Name Size/Type Std./Manuf. 9028065 Spring plunger M6x16 teräs 5.8 (16 06008) 9028081 Fixing lever M8 (50 208000 02) KIPP 4700037 Tilting scale 4700146 Tilting scale 19 25...

  • Page 48: Dimpler 5700091 B

    SPARE PARTS LIST 15.9 DIMPLER 5700091 B Part No. Name Size/Type Std./Manuf. 4700094 Upper jaw 3700097 Lever 3700099 Lower jaw assembly 4700095 Retention knob 4700098 4090094 Roll 9026113 Pressure spring Ø1/Ø6x20 DIN2098, Lesjöfors Springs SS2387-2 & SF-TF 9016303 Set screw M6x8 12.9 DIN 916 9018027...
  • Page 49 PLUS 115 TEE FORMING MACHINE 15.9 DIMPLER 5700091 B...

  • Page 50: Pilot Hole Drill 5700163 A

    SPARE PARTS LIST 15.10 PILOT HOLE DRILL 5700163 A Part No. Name Size/Type Std./Manuf. 3700115 Drill body 3700160 Blade 9014090 Socket head cap screw M6x12 8.8 DIN 7984 9018070 Parallel pin Ø4m6x10 DIN 6325 4700007 Drill cover...

  • Page 51: Pilot Hole Drill 5700163 A

    PLUS 115 TEE FORMING MACHINE 15.10 PILOT HOLE DRILL 5700163 A...

  • Page 52: Tilt Rod 5700131 A

    SPARE PARTS LIST 15.11 TILT ROD 5700131 A Part No. Name Size/Type Std./Manuf. 3700132 Angle plate 1 3700133 Angle plate 2 4700034 4700035 Adjusting piece 9016004 Set screw M6x6 12.9 DIN 913 9014090 Socket head cap screw M6x12 8.8 DIN 7984 4700147 Depth scale 9014308...
  • Page 53 PLUS 115 TEE FORMING MACHINE 15.11TILT ROD 5700131 A...

  • Page 54: Gauge 5700082 A

    SPARE PARTS LIST 15.12 GAUGE 5700082 A Part No. Name Size/Type Std./Manuf. 4700089 Gauge body 4700085 Sliding jaw 4700086 Fastening piece 9018075 Parallel pin Ø4m6x12 DIN 6325 9019001 Retaining ring Ø8x0.8 DIN 471 Bl1 4700108 Knob...
  • Page 55 PLUS 115 TEE FORMING MACHINE 15.12 GAUGE 5700082 A...

  • Page 56: Collaring Head 2" - 2 ½" 5700067 B

    SPARE PARTS LIST 15.13 COLLARING HEAD 2” – 2 ½” 5700067 B Part No. Name Size/Type Std./Manuf. 2700069 Drill core 2"-2 1/2" 3290054 Adjuster cone 3700109 Forming pin Ø15 HSS 3700070 Drive drum 3700071 Bottom cover 3700072 Disk 4700073 Screw 4700074 Releasing screw 4700090...
  • Page 57 PLUS 115 TEE FORMING MACHINE 15.13 COLLARING HEAD 2” – 2 ½” 5700067 B...

  • Page 58: Collaring Head 3" - 4" 5700075 B

    SPARE PARTS LIST 15.14 COLLARING HEAD 3” – 4” 5700075 B Part No. Name Size/Type Std./Manuf. 2700077 Drill core 3"-4" 3290738 Forming pin Ø18 /Plus 115 Cu only 3290054 Adjuster cone 3700070 Drive drum 3700071 Bottom cover 3700072 Disk 4700073...
  • Page 59 PLUS 115 TEE FORMING MACHINE 15.14 COLLARING HEAD 3” – 4” 5700075 B...

  • Page 60: Clamps (2290159)

    SPARE PARTS LIST 15.15 CLAMPS (2290159) Part No. Name Size/Type 4290194 Ring Clamps NS 2 ½” 4290195 Ring Clamps NS 3” 4290196 Ring Clamps NS 4” 4290199 Ring Clamps NS 6” 4290240 Ring Clamps NS 8” 4290170 Ring Clamps Ø 73,0 4290173 Ring Clamps Ø...

  • Page 61: T-Drill T-65 Collaring Machine Eu 5330722

    PLUS 115 TEE FORMING MACHINE 15.16 T-DRILL T-65 COLLARING MACHINE EU 5330722 15.17 T-DRILL T-65 COLLARING MACHINE US 5330717 Pos Part No. Description Size/type 5330158 Power Unit 120 V USA 5330160 Power Unit 230 V Europe 5330154 T-65 Tee Forming Unit...
  • Page 62 SPARE PARTS LIST 15.18 THE T-65 TEE FORMING UNIT 5330154 Pos Part No. Description Size/type Std./manuf. 5330156 Housing T-65 5330117 Lead Screw 5330097 Nut assembly 5540031 Gear 3330178 Gear changer 5330115 Shift Knob 4330099 Push rod 3330074 Lever 4540068 3330075 Fastening bush 4540056 3300056...

  • Page 63: The T-65 Tee Forming Unit

    T-65CU COLLARING MACHINE 15.18 THE T-65 TEE FORMING UNIT...
  • Page 64 Name of the person authorized to compile the technical file: Juha Murtomäki, Ampujantie 32 FIN-66400 LAIHIA FINLAND Confirms that the manually operated accessory T-DRILL PLUS115 (type code 7006), together with the T-DRILL T-65 pipe collaring machine Complies with the regulations of the following other EU directives:...
  • Page 65 More T-DRILL products for tube fabrication T-115 Transportable Collaring Unit for both S-54 AFT factory and on-site S-54 collaring unit with Automatic Feed Table -Collar sizes 21.3 - 114.3 mm (AFT). -Run tube sizes 33.7 - 323.9 mm SP-55/SP-110 Tube End Spinning machine for closing, reducing and expanding of copper tubes.

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