Summary of Contents for Orientalmotor astep AR Series
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HM-60139-5 Closed Loop Stepping Motor and Driver Package AR Series DC power input Pulse input type USER MANUAL Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation. •...
Safety precautions 1 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Handling the product without observing the instructions that accompany a "Warning"...
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Safety precautions General • Do not use the motor and driver beyond its specifications. Doing so may result in injury or damage to equipment. • Keep your fingers and objects out of the openings in the motor and driver. Failure to do so may result in fire or injury.
Overview of the product 2 Overview of the product This product is a motor and driver package product consisting of a stepping motor equipped with a rotor position detection sensor, and a high-performance microstep driver. When the AR Series is used with an accessory data setter OPX-2A (sold separately) or data setting software MEXE02, push-motion operation can be performed in addition to accurate positioning operation.
System configuration 3 System configuration All you need is to turn the C-ON input ON and i All you need is to turn the C-ON input ON and nput pulses! input pulses! Driver Connect to CN4. Connect to CN5. • General cable •...
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System configuration Extend functions are made available through use of Extend functions are made available through use of options (sold separately)! accessories! OPX-2A PC in which the MEXE02 (sold separately) has been installed The PC must be supplied by the customer. Use the communication cable for the data setting software CC05IF-USB when connecting the PC and driver.
Introduction 4 Introduction Before use Only qualified personnel should work with the product. Use the product correctly after thoroughly reading the section "1 Safety precautions" on page.3. The product described in this manual has been designed and manufactured for use in general industrial equipment. Do not use for any other purpose.
Precautions for use 5 Precautions for use This section covers limitations and requirements the user should consider when using the product. • Always use the cable (supplied or accessory) to connect the motor and driver. Be sure to use the cable (supplied or accessory) to connect the motor and driver. In the following condition, an appropriate accessory cable must be purchased separately.
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Precautions for use • Note on connecting a power supply whose positive terminal is grounded The main power supply connector (CN1), data edit connector (CN4) and I/O signal connector (CN5) of the driver are not electrically insulated. When grounding the positive terminal of the power supply, do not connect any equipment (PC, etc.) whose negative terminal is grounded.
Preparation 6 Preparation This chapter explains the items you should check, as well as the name and function of each part. Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product.
Preparation Combinations of motors and drivers • in the model names indicates a number representing the gear ratio. • • When a connection cable is included, in the model names indicates a number (-1, -2, -3) representing the cable length.
Preparation PS geared type Harmonic geared type Model Motor model Driver model Model Motor model Driver model AR24SAK-PS ARM24SAK-PS AR24SAK-H ARM24SAK-H AR46SAK-PS ARM46SAK-PS AR24SMK-H ARM24SMK-H AR46SMK-PS ARM46SMK-PS AR46SAK-H ARM46SAK-H...
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Preparation Driver Current setting switch POWER LED ALARM LED Speed filter setting switch Data edit connector (CN4) Resolution switches (SW1-No.3/No.4) Control mode select switch (SW1-No.2) Pulse input mode select switch Motor connector (CN2) (SW1-No.1) I/O signals connector (CN5) Main power supply input terminals (CN1) Frame Ground Terminal (CN1) DIN lever...
Installation 7 Installation This chapter explains the installation location and installation methods of the motor and driver. The installation and wiring methods in compliance with the EMC Directive are also explained. Location for installation The motor and driver has been designed and manufactured to be installed within another device. Install them in a well-ventilated location that provides easy access for inspection.
Installation Installing a load When connecting a load to the motor, align the centers of the motor output shaft and load shaft. Flexible couplings are available as accessories. Note • When coupling the load to the motor, pay attention to the centering of the shafts, belt tension, parallelism of the pulleys, and so on.
Installation Permissible radial load and permissible axial load Note • If the radial load or axial load exceeds the specified allowable value, repeated load applications may cause the bearing (ball bearings) or output shaft of the motor to undergo a fatigue failure. •...
Installation Removing from DIN rail Pull the DIN lever down until it locks using a flat tip screwdriver, and lift the bottom of the driver to remove it from the rail. Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN lever to lock it.
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Installation Notes about installation and wiring • Connect the motor, driver and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds. • When relays or electromagnetic switches are used together with the system, use noise filters and CR circuits to suppress surges generated by them.
Connection 8 Connection This chapter explains how to connect the motor, I/O signals and power supply to the driver, as well as grounding method. Connecting the motor Connect the motor to the driver. 4. Connect the "motor cable" and supplied "cable for motor". 5.
Connection Connecting the electromagnetic brake motor Connect the motor to driver, and electromagnetic brake to the DC power supply. 1. Connect the "motor cable" and supplied "cable for motor". 2. Connect the "cable for motor" to the motor connector (CN2) on the driver. 3.
Connection Connecting the I/O signals Solder the I/O signal cable (AWG28 to 24: 0.08 to 0.2 mm ) to the CN5 connector (36 pins) while checking the pin numbers in "Connector function table" provided below. Use a shielded cable for I/O signals. We provide an accessory driver cable allowing simple and easy connection with a driver, as well as connector-terminal block conversion unit.
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Connection Assembling the connector Cable clamp Screw (M2.5) Screw (M2) Tightening torque: I/O signal cable 0.5 to 0.55 N·m (71 to 78 oz-in) Connector Case Place the spring washer outside the case. Screw (M2.5) Align the washer in the depression in the case.
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Connection Connecting to a current sink output circuit • When pulse input is of line driver type Controller Driver 2.7 kΩ 100 Ω 10 kΩ 100 Ω 2.2 kΩ 10 kΩ 2.7 kΩ 100 Ω 10 kΩ 100 Ω 2.2 kΩ...
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Connection • When pulse input is of 5 VDC type Controller Driver 5 VDC 2.7 kΩ 100 Ω 10 kΩ 100 Ω 2.2 kΩ 10 kΩ 2.7 kΩ 10 kΩ 100 Ω 100 Ω 2.2 kΩ 10 kΩ • When pulse input is of 24 VDC type Controller Driver 24 VDC...
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Connection Connecting to a current source output circuit • When pulse input is of line driver type Controller Driver 2.7 kΩ 10 kΩ 100 Ω 100 Ω 2.2 kΩ 10 kΩ 2.7 kΩ 10 kΩ 100 Ω 100 Ω 2.2 kΩ...
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Connection • When pulse input is of 5 VDC type Controller Driver 5 VDC 2.7 kΩ 100 Ω 10 kΩ 100 Ω 2.2 kΩ 10 kΩ 2.7 kΩ 100 Ω 10 kΩ 100 Ω 2.2 kΩ 10 kΩ • When pulse input is of 24 VDC type Controller Driver 24 VDC...
Connection Connecting the power supply and grounding the driver Connecting the power supply Use the CN1 connector (3 pins) to connect the power supply Power supply Power supply Model cable (AWG24 to 16: 0.2 to 1.25 mm ) to the main power input voltage current capacity supply input connector (CN1) on the driver.
Connection Connecting the data setter Connect the OPX-2A cable or communication cable for the data setting software to the data edit connector (CN4) on the driver. Connect to CN4. Cable for OPX-2A or communication cable for the data setting software The main power supply connector (CN1), data edit connector (CN4) and I/O signal connector (CN5) of the driver are not electrically insulated.
Quick operations 9 Quick operations If you are new to the AR Series driver, read this chapter and you will be able to perform basic motor operations quickly. Note Before operating the motor, check the condition of the surrounding area to ensure safety. STEP 1 Check the installation and connection Check...
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Quick operations STEP 3 Were you able to operate the motor properly? How did it go? Were you able to operate the motor properly? If the motor does not function, check the following points: • Is the C-ON input ON? •...
Explanation of I/O signals 10 Explanation of I/O signals Check the timing charts in, page 63. 10.1 Input signals The following input signals of the driver are photocoupler inputs. The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal photocoupler rather than the voltage level of the signal. IN-COM, C-ON, CLR/ALM-RST, CCM, CS, RETURN, CW, CCW...
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Explanation of I/O signals • 1-pulse input mode When the PLS input is turned ON while the DIR input is ON, the motor will rotate by one step in CW direction. When the PLS input is turned ON while the DIR input is OFF, the motor will rotate by one step in CCW direction. ∗...
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Explanation of I/O signals RETURN (M1) input The RETURN input is effective when positioning operation is performed. When “push-motion operation” is selected with the OPX-2A or MEXE02, the M1 input will become effective. • RETURN input When the RETURN input is turned ON, the motor will start a return to electrical home operation. Return to electrical home operation is a type of operation that moves the motor to its electrical home position (where the cumulative value of command positions becomes “0”).
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Explanation of I/O signals CLR/ALM-RST input This input is used to clear the position deviation counter. If an alarm generates, the CLR/ALM-RST input will function as an input signal to reset the alarm. • CLR input 500 µs or more CLR input 5 ms or less 5 ms or less...
Explanation of I/O signals 10.2 Output signals The driver outputs signals in the photocoupler/open-collector output mode or line driver output mode. The signal state represents the "ON: Carrying current" or "OFF: Not carrying current" state of the internal photocoupler rather than the voltage level of the signal.
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Explanation of I/O signals TIM1 output The TIM output will turn ON every time the motor output shaft rotates by 7.2°. Two types of TIM outputs are available: the line driver output (TIM1 output), and the open collector output (TIM2 output).
Explanation of I/O signals WNG output When a warning generates, the WNG output turns ON. The warning can be generated before a corresponding alarm generates. To use the WNG output, the applicable parameter must be changed using the OPX-2A or MEXE02. (The initial value is to use the same conditions applicable to alarms.) For details, refer to page 56.
Setting 11 Setting This chapter explains how to change and set the driver functions using the switches on the front face of the driver. Current setting switch (Factory setting: F) Speed filter setting switch (Factory setting: 1) Resolution switch (Factory setting: OFF) Keep this switch in the OFF position.
Setting 11.3 Operating current Set a desired operating current using the current setting switch (CURRENT). The operating current to be set is the maximum output current multiplied by the operating current rate (%) set to each dial setting of the current setting switch, where “F” corresponds to 100%. One of 16 operating current levels from 0 to F can be set.
Extended functions 12 Extended functions This chapter explains the extended functions that can be set with the accessory OPX-2A (sold separately) or MEXE02. Using the OPX-2A or MEXE02, the driver parameters can be changed, and also test operation and monitoring operations can be performed.
Extended functions OPX-2A screen display Item Description Ref. Starting speed of JOG Set the starting speed of JOG operation. [APP-7-02] p.49 operation System parameters OPX-2A screen display Item Description Ref. Electronic gear A1 to A4 Set the denominator of electric gear. [SyS-0-00] to [SyS-0-03] p.43 Electronic gear B...
Extended functions • Using the CS input When the resolution switch (SW1-No.3) is set to OFF, the resolution setting can be changed according to the CS input. Resolution switch CS input OFF CS input ON Electronic gear B [SyS-0-04] Electronic gear B [SyS-0-04] SW1-No.3: OFF 1000 ×...
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Extended functions • Using the parameter Set a desired mode using the system parameter for pulse input mode [SyS-1-00]. Pulse input mode Input logic Timing charts 0.8 µs or more 0.8 µs or more PLS input High active DIR input Rotation direction Forward rotation Reverse rotation...
Extended functions • Pulse signal Input a pulse with sharp rising and falling edges as shown in the figures. The figure shows the voltage levels of pulse signals. • 1-pulse input mode, 2-pulse input mode • Phase difference mode 2 µs or more 2 µs or more 2 µs or less 2 µs or less...
Extended functions Setting the motor rotation direction Set a desired motor rotation direction using the system parameter for rotation direction [SyS-1-04]. Note • When a system parameter has been changed, the new parameter will become effective after the power is cycled. •...
Extended functions 12.2 Operation Push-motion operation Push-motion operation is a type of operation where pulses are input to pressurize the load continuously. When selecting a push-motion operation with the application parameter for I/O input mode [APP-2-00], turning the T-MODE input ON and inputting pulses, push-motion operation will start. Pulses will be continuously input and accumulate even when the load is balanced with the torque.
Extended functions Test operation Test operation is performed using the OPX-2A or MEXE02. Perform test operation (JOG operation) to check the levels of vibration and noise or to check how operate in a push- motion operation and/or a return to electrical home operation. Set the required conditions for JOG operation using the following parameters: •...
Extended functions 12.3 Adjustment The operating current, motor operation at start/stop, and response in reaction to the command can be adjusted. The items that can be adjusted vary between the normal mode and the current control mode. Item Description Normal mode Current control mode Operating current Adjust the current during operation.
Extended functions Speed filter The motor response to input pulses can be adjusted using the speed filter setting switch (V-FIL). One of 16 speed filter levels from 0 to F can be set. When the speed filter level is raised, vibration can be suppressed during low-speed operation, and starting/stopping of the motor will become smooth.
Inspection 13 Inspection It is recommended that periodic inspections be conducted for the items listed below after each operation of the motor. If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office. During inspection •...
Alarms and warnings 14 Alarms and warnings The driver provides alarms that are designed to protect the driver from overheating, poor connection, error in operation, etc. (protective functions), as well as warnings that are output before the corresponding alarms generate (warning functions).
Alarms and warnings Descriptions of alarms See page 78 for more information about the alarm parameters. Alarm code output Reset using the No. of ALARM Motor operation Alarm type Alarm code ALM-RST input/ upon alarm ∗ LED blinks OPX-2A/MEXE02 Overheat protection Overload Can reset...
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Alarms and warnings Cause Remedial action The internal temperature of the driver exceeded 85 °C Review the ventilation condition in the enclosure. (185 °F). • Reduce the load or increase the acceleration/deceleration rate. The cumulative value of applied loads exceeding the peak •...
Alarms and warnings 14.2 Warnings When a warning generates, the WNG output will turn ON. The motor will continue to operate. Once the cause of the warning is removed, the WNG output will turn OFF automatically. Present warnings can be checked using the OPX-2A or MEXE02. The warning records of up to ten most recent warnings starting from the latest one can be checked and cleared.
Troubleshooting and remedial actions 15 Troubleshooting and remedial actions During motor operation, the motor or driver may fail to function properly due to an improper speed setting or wiring. When the motor cannot be operated correctly, refer to the contents provided in this section and take appropriate action.
General specifications 16 General specifications Motor Driver IP65 (Flexible extension cable set) Degree of protection IP20 (Double shaft type, models including "S" in IP20 the motor name) −10 to +50 °C (+14 to +122 °F) ∗ 1 (non-freezing) 0 to +50 °C (+32 to +122 °F) Ambient Harmonic geared type: 0 to +40 °C temperature...
Accessories (sold separately) 17 Accessories (sold separately) Motor cable The cable supplied with the AR Series is all you need to connect the motor and driver. Take note, however, that if you wish to connect the motor and driver over a distance of 3 m (9.8 ft.), the supplied cable is not long enough and you must use a connection cable or extension cable.
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Accessories (sold separately) • Connection cable A cable is needed to connect the motor and driver. Use a flexible connection cable in application where the cable is bent and flexed repeatedly. The cable set for electromagnetic brake motors consists of two cables, one for motor and the other for electromagnetic brake.
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Accessories (sold separately) • Extension cable This cable is needed to extend the wiring length between the motor and driver. Use a flexible extension cable in application where the cable is bent and flexed repeatedly. The cable set for electromagnetic brake motors consists of two cables, one for motor and the other for electromagnetic brake.
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Accessories (sold separately) Connector-terminal block conversion unit The driver and programmable controller can be connected via a terminal block. A shielded cable is used. The ground wires useful to grounding are provided at both ends of the cable. Model Type Length [m (ft.)] CC36T10E...
Reference 18 Reference 18.1 Timing charts Power input Main power supply 2 s or less 7 s or less Confirmation of output Output signals C-ON input Main power supply Effective at 2 s or less C-ON input 300 ms or less 5 ms or less READY output 200 ms or less...
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Reference P-RESET input Alarm Generation condition CW/CCW input 5 ms or more 0 s or more P-RESET input 5 ms or less READY output 5 ms or less Cumulative position commands • When the P-RESET input is turned ON, the cumulative value of position commands will be reset to “0” and the current position will be set as the electrical home position.
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Reference T-MODE input, M0 to M2 input The motor current waveform in the following chart assumes that the standstill current is set to 50% while the push current is set to 100%. T-MODE input M0 input M1 input M2 input READY output 5 ms or less 5 ms or less...
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Reference ALM-RST input Generation 0 s or more condition Alarm 10 ms or more ∗1 5 ms or more ∗2 ALM-RST input 5 ms or less 350 ms or less READY output 5 ms or less 5 ms or less ALM output 60 ms or less 250 ms or less...
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Reference • Current control mode CW input CCW input CCM input ∗1 T-MODE input 15 ms or less 15 ms or less 15 ms or less 15 ms or less ∗2 TLC output Current limit Motor current ±1.8° Position deviation 0° Internal speed command Push-motion operation is in progress *1 Input the T-MODE signal while the motor is at standstill.
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Reference TIM1 output/TIM2 output CW/CCW input 150 µs or less 150 µs or less 50 µs or more 150 µs or less TIM1 output 5 ms or less 5 ms or less 800 µs or more 5 ms or less TIM2 output ∗...
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Reference • Operation is terminated with the P-RESET input C-ON input 5 ms or more RETURN input 5 ms or more P-RESET input ∗ READY output 5 ms or less ∗ END output Motor excitation 5 ms or less Cumulative position commands 5 ms or less Internal speed...
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Reference • Operation is terminated with the CLR input C-ON input 500 µs or more CLR input 5 ms or less READY output 5 ms or less ∗ END output 250 ms or less Motor excitation 5 ms or less Position deviation 5 ms or less Operating speed of...
Reference 18.2 Function/parameter list Mode Standard Extended Item Overview Current specification function Normal control Control mode Set the control mode. Set the resolution using the resolution switches. Change the electronic gear value assigned to each resolution switch.
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Reference Parameter OPX-2A screen Name Setting range Initial value display − − − − − − − − SyS-0-00 Electronic gear A1 SyS-0-01 Electronic gear A2 SyS-0-02 Electronic gear A3 1 to 1000 SyS-0-03 Electronic gear A4 SyS-0-04 Electronic gear B −...
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Reference Mode Standard Extended Item Overview Current specification function Normal control Output a corresponding alarm code using the × Alarm code READY/AL0 output, TLC/AL1 output and TIM2/AL2 output when an alarm generates. Positioning completion × ...
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Reference Parameter OPX-2A screen Name Setting range Initial value display 0: Disable APP-2-01 AL0-2 signal output 1: Enable APP-2-03 END signal range 0.0 to 18.0 [°] −1.8 to 1.8 [°] APP-2-04 END signal offset − − − − APP-2-05 Push-motion current 0 0.0 to 100.0 [%] 30.0 APP-2-06...
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Reference Mode Standard Extended Item Overview Current specification function Normal control Apply a filter to the operation commands using the speed filter setting switch. Adjust the filter according to the load condition. Speed filter (V-FIL) setting Change the value assigned to each dial setting of ×...
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Reference Parameter OPX-2A screen Name Setting range Initial value display − − − − Speed filter at V-FIL ‘0’ APP-1-00 Speed filter at V-FIL ‘1’ APP-1-01 Speed filter at V-FIL ‘2’ APP-1-02 Speed filter at V-FIL ‘3’ APP-1-03 Speed filter at V-FIL ‘4’ APP-1-04 Speed filter at V-FIL ‘5’...
Reference 18.3 Warning/alarm lists Alarms (protective functions) Item Overview/condition When an alarm generates, the ALARM LED on the front face of the driver will Alarm check function LED indicator blink. The number of times the LED blinks varies depending on the content of the alarm.
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Reference Mode Parameter Standard Extended OPX-2A screen Current Initial specification function Normal Name Setting range control display value − − − − − − − − − − − − × ...
Reference Warnings (warning functions) Item Overview/condition WNG output When a warning generates, the WNG output will turn ON. Warning check Setting of enable/disable When the CS input is turned ON, a return to electrical home operation will be function for return to electrical disabled and an abnormal operation data warning will generate.
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Reference Mode Parameter Standard Extended OPX-2A screen Current Initial specification function Normal Name Setting range control display value − − − − × Abnormal operation data 0: Disable APP-5-00 warning 1: Enable Overflow rotation warning APP-5-04 3.00 during current on 0.01 to 300.00 [rev]...
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• Please contact your nearest Oriental Motor o ce for further information. Singapore Korea Technical Support Tel:(800)468-3982 Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...