Related Manuals for McQuay MQC164036CCK216B
Summary of Contents for McQuay MQC164036CCK216B
- Page 1 R410A 60Hz Universal Outdoor Series Technical Manual Outdoor Unit 16 SEER TOP-DISCHARGE UNIT TECHNICAL MANUAL...
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Page 2: Table Of Contents
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Content Part 1. General Information ..................4 1. Model Names of Indoor/Outdoor Units ............... 5 2. External Appearance ..................... 6 3. Features .......................... 7 Part 2 Outdoor Unit ....................8 1. Specification ........................9 2.Dimensions ........................ - Page 3 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 4 Installation ..................... 70 1. Precaution on Installation ................... 71 2. Vacuum Dry and Leakage Checking ................ 73 3. Additional Refrigerant Charge ................... 75 4. Insulation Work ......................77 5.Test Operation ....................... 79 6.
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Page 4: Part 1. General Information
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual R410A 60Hz Universal Outdoor series Part 1. General Information 2. Model Names of Indoor/Outdoor Units ........... 4 3. External Appearance ..............5 4. Features ..................6... -
Page 5: Model Names Of Indoor/Outdoor Units
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1. Model Names of Indoor/Outdoor Units 1.1 Indoor Units Dimension(W×H×D) Model name Power supply (mm) SEER 16 Cooling Only MQC164036CCK216B 840×285×840 208~230V-1Ph-60Hz MQC164036CFC216B 1250×675×235 208~230V-1Ph-60Hz MQC164060CCK216B 840×285×840 208~230V-1Ph-60Hz MQC164060CFC216B 1670×750×235 208~230V-1Ph-60Hz 1.2 Outdoor Units... -
Page 6: External Appearance
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2. External Appearance 2.1 Indoor unit Cassette Floor-ceiling 2.2 Outdoor unit... -
Page 7: Features
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Top-discharge Note: Standard outdoor unit is using metal grill, and plastic grill can be customized. 3. Features 3.1 Capacity range : 36k/60k, cooling only type. 3.2 Well known brand inverter compressor: Mitsubishi & GMCC, reliable quality. 3.3 Can be matched with cassette\floor-ceiling and air-handler units. -
Page 8: Part 2 Outdoor Unit
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 2 Outdoor Unit 1. Specification ................... 8 2. Dimensions ................... 10 3. Service Space ................11 4. Wiring Diagrams ................12 5. Electric Characteristics ..............14 6. Operation Limits ................14 7. -
Page 9: Specification
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1. Specification Model name Unit MCI16036CCU216A MCI16060CCU216A Code Outdoor code 821039000061 821039000060 Power supply V/Ph/Hz 208~230-1-60 208~230-1-60 Capacity Btu/h 36000 60000 Capacity 10500(3500-10500) 16000(6200-16000) Cooling Power Input 600-4000 600-5500 Current Input 2.5-19 2.5-30 Number of row... - Page 10 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Packing (WxHxD) 760×760×660 760×760×875 Net/Gross weight 66/70 80/85 Refrigerant Type R410A R410A Charge Refrigerant pipe Liquid side/ Gas side mm(inch) 3/8 / 3/4 3/8 / 3/4 Max. refrigerant pipe length Max. difference in level ℃...
- Page 11 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Model 820023100002 820023100001 MQC164036CFC216B MQC164060CFC216B Indoor power supply V/Ph/Hz 208~230/1/60 208~230/1/60 Capacity 10.5 Cooling Input Rated current Max. power input 4000 6800 Max. current input 19.0 35.0 Model YSK110-180LD-4P2 YSK110-85LD-4P2 Brand XINJUN KANGBAO Power output...
- Page 12 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Operation temp °C 16-32 16～32...
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Page 13: Dimensions
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.Dimensions All dimensions are in mm. They are subject tochange without notice. Certified dimensions will be provided upon request. Dimensions(mm) Refrigerant Connection pipe Model Size(mm) Liquid(φ) Vapor(φ) 9.52 12.7 19.05 9.52 12.7 19.05 NOTE: LF means cooling only model;... -
Page 14: Service Space
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 3. Service Space... -
Page 15: Wiring Diagrams
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 4. Wiring Diagrams... - Page 16 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual...
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Page 17: Electric Characteristics
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 5. Electric Characteristics Outdoor Unit Outdoor Model Voltage Min. Max. motor output(kw) 208~230V 198V 242V 0.21 MCI16036CCU216A MCI16060CCU216A 208~230V 198V 242V 0.36 6. Operation Limits Operation mode Outdoor temperature(℃) Room temperature(℃) Cooling operation 18~47 16~32... -
Page 18: Sound Levels
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 7. Sound Levels Model Noise level dB(A) MCI16036CCU216A MCI16060CCU216A Note: Sound level is measured at a point 1 m in front of the unit, at a height of (Unit body height +1)/2 m. -
Page 19: Exploded View
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 8. Exploded View Part Name Part Name Cover net 11.3 Gas outlet pipes welded assy Outdoor motor 11.3.1 Gas outlet pipe Axial-flow fan 11.3.2 Gas concentration filter pipe Top cover assy Cooler cover Support board Electronic components... -
Page 20: Troubleshooting
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 11.1.1 High pressure valve connecting pipe 13.8 Communication board installation base 11.1.2 Square valve 13.9 Terminal block installation board 11.2 Low pressure valve welded assy Reactor installation lid 11.2.1 Square valve Condenser 11.2.2 Low pressure valve connecting pipe Outdoor unit protecting net... - Page 21 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Discharge temperature abnormal error(20 times P4 within 100 mins) Wet operation error (20 times P12 within 200 mins) T3 condenser sensor disconnect error (20 times E14 within 100 mins) Discharge temp sensor disconnect error(20 times E14 within 180 mins) High pressure protection Low pressure protection DC over current protection...
- Page 22 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Frequency limitation by discharge temp Frequency limitation by IPM modular high temp Frequency limitation by current...
- Page 23 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.E4/E5/E6 (T4/T5/T3 temperature sensors error)
- Page 24 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual (EEPROM failure） ( AC under voltage protection )
- Page 25 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 4.E12 (IPM modular sensor error）...
- Page 26 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual ( HLP Pressure sensor error )
- Page 27 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual E14/H8/H12 (T3 or T5 sensor disconnect error )
- Page 28 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual ( High pressure switch error )
- Page 29 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual (Communication error of main chip and IPM chip ) P1/H2 ( High pressure switch protection )
- Page 30 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual P2/H5 (Low pressure switch protection） 11. P3( Inverter over current protection )
- Page 31 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual P4/H6 (T5 Discharge temperature abnormal error）...
- Page 32 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 13. P5/H1（T3 condenser sensor high temp protection ) (IPM module protection）...
- Page 33 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual P8/H4 (IPM high temperature protection） ( DC fan motor error )
- Page 34 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual P12/H7 (Wet operation error) (High compression ratio protection)
- Page 35 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual (Low compression ratio protection) 20. L1/L2( DC cable bus low/high voltage protection ) L4-L8 (IPM module subdivision protection）...
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Page 36: Part 3 Indoor Units
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 3 Indoor units 1 .Round-way cassette ..............28 2. Floor-ceiling .................. 39... -
Page 37: Round-Way Cassette
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1. Round-way cassette 1.1 Standard round-flow cassette (1)Brand-new panel design. Indoor unit use uniform panel, simple and convenient. (2)Simple, featly and voguish appearance suit for different requirements, it’s mostly used for office, shopping center, restaurant, meeting room and etc.18kBtu/h~55kBtu/h, standard type, 950mm*950mm (3)Ultra-thin body design, the min. - Page 38 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual (6)New streamlined fan design. (7)Occupied a small installation space, saving interior space (8)Easy and convenient installation and maintenance, washable filter design. (9)Built-in water pump, water head up to 1200mm. (10)Integrated E-control box, The E-box is safely covered by metal plate, for better fire resistance.
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Page 39: Specification
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.2. Specification 820030100018 820030100019 Model MQC164036CCK216 MQC164060CCK216 Indoor power supply V/Ph/Hz 208~230/1/60 208~230/1/60 Capacity 10.5 Cooling Input Rated current Max. power input 4000 6800 Max. current input 19.0 Model YDK-80Q-8P2 YDK-80Q-8P2 Brand KAIBANG KAIBANG... - Page 40 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Indoor air flow(High speed) 1700 1900 ≤64 ≤65 Indoor noise level dB(A) Body(mm) 840×285×840 840×285×840 Dimension(W×H×D) Panel(mm) 950×50×950 950×50×950 Body(mm) 920×310×920 920×310×920 Indoor unit Packing(W×H×D) Panel(mm) 1030×100×1030 1030×100×1030 Body(kg) 29/33.5 31/35.5 Net/Gross weight Panel(kg) 9.5/6.5...
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Page 41: Dimension
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.3. Dimension MQC164036CCK216B, MQC164060CCK216B... - Page 42 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.4. Service space The indoor unit should be installed in a location that meets the following requirements: (1)There is enough interspace for installation and maintenance. (2)The ceiling is horizontal, and its structure can endure the weight of the indoor unit. (3)The outlet and the inlet are not impeded, and the influence of external air is the least.
- Page 43 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.5. Wiring diagram MQC164036CCK216B, MQC164060CCK216B...
- Page 44 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.6. Electric Characteristics Indoor Units Indoor Fan Motor Model Voltage Min. Max. MQC164036CCK216B 208-230V 198V 242V MQC164060CCK216B 208-230V 198V 242V...
- Page 45 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.7. Exploded View Part Name E-parts box cover Eletric control components for indoor unit Fan motor capacitor Terminal E-parts board for indoor unit Temperature sensor Temperature sensor Welded chasis for E-parts box Wires outlet board Wind inlet guide assy Wind inlet guide...
- Page 46 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Water pump Underlay for water pump support Water switch Wind wheel clasp Centrifugal fan Fan motor for indoor unit Rear brattice Chassis assy Auxiliary fixing board for evaporator Front brattice Hanger Discharge pipe joint Side maintenance board for water pump Valve panel...
- Page 47 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Outdoor unit can use remote controller, wired controller, and 24V thermostat controller.The wiring diagram is like below, pay attention to select the SW1. 1.10. Troubleshooting 1.10.1 Malfunction analysis When air conditioner goes wrong before you contact the servicing department, please read the following contents, it will help you save much more time and energy.
- Page 48 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual the remote controller, power no " beep " sound comes from the indoor Power switch is off Turn on power supply unit and the RUN light is off Fuse of power switch may have burned Replace the fuse The creepage switch is off Turn on the creepage switch...
- Page 49 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.10.2 Self-fault diagnostic function LED Faults Digital display Failure descriptionction Timer light flashing Ambient temperature sensor (T1) failure Running light flashing Evaporator pipe temperature sensor (T2) failure Defrost light and Protect light flashing Outdoor unit failure Running light and Timer light flashing Indoor unit EEPROM failure...
- Page 50 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual E5: Outdoor unit failure Check the detail of failure at the outdoor unit. E7: EEPROM failure Change the indoor mainboard E8: The protection for the stall of indoor fan motor Solution: (1)Check the connection between motor and main board is loosen or not, inset it firmly (2)Check that is something blocked the motor or fan blade, if it is, remove it;...
- Page 51 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Solution: (1)If the unit does not have water drainage pump: Check the water level switch short connect or not, if not, short connect it, if it still not solves, change the main board (2)If the unit has water drainage pump: Check the water level switch if it is connected well, inset it firmly;...
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Page 52: Floor & Ceiling
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.Floor & Ceiling 2.1 Features 2.1.1 Flexible installation, ceiling suspended and floor standing. 2.1.2 Adopting centrifugal fans, higher ESP and longer air flow distance. 2.1.3 Two way auto-swing function, built-in two louver motor, vertical and horizontal air-flow adjustment. - Page 53 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.1.4 Washable air filter 2.1.5 LED display optional. 2.1.6 Water pump optional, pumping head is up to 1200mm. 2.1.7 Adopting waterproof plastic film on water collector, avoiding water leakage. 2.1.8 Self-diagnostic function and multi protection; Auto-restart function. 2.1.9 Standard for wireless controller;...
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Page 54: Specifications
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.2 Specifications Model name Unit MQC164036CFC216B MQC164060CFC216B Power supply V/Ph/Hz 208~230-1-60 208~230-1-60 Capacity Btu/h 36000 60000 Capacity 10500 16000 Cooling Input(indoor) Rated current(indoor) 1.50 Operation Control Wireless control Number of row Fin spacing Hydrophilic Aluminium Hydrophilic Aluminium... - Page 55 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual φ25 φ25 Drainage water pipe diameter Φ9.52/Φ19.05(3/8"/3/4") Φ9.52/Φ19.05(3/8"/3/4") Refrigerant piping Liquid side/Gas side mm(inch) ℃ Operation temperature Cooling 16～32 16～32 Notes: 1. Nominal cooling capacities are based on the following conditions: Indoor temp: 27°CDB, 19°CWB;...
- Page 56 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.3 Dimensions Model(kBtu/h) A(mm) B(mm) C(mm) D(mm) E(mm) F(mm) 1250 1185 1670 1553...
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Page 57: Service Space
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.4 Service Space There is enough space for installation and maintenance. The ceiling is horizontal, and its structure can endure the weight of the indoor unit. The outlet and the inlet are not impeded, and the influence of external air is the least. -
Page 58: Wiring Diagrams
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.5 Wiring Diagrams MQC164036CFC216B, MQC164060CFC216B 2.6 Electric Characteristics Model Indoor Units Indoor Fan Motor... - Page 59 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Voltage Min. Max. 208-230V 0.18 MQC164036CFC216B 208-230V 0.17 MQC164060CFC216B...
- Page 60 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.7 Exploded View 2.7.1 MQC164036CFC216B...
- Page 61 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part Name Part Name Left cover plate 18.2 Temperature sensor Right mounting plate of evaporator 18.3 Evaporator right lower mounting plate Horizontal stepper motor 18.4 Evaporator left lower mounting plate Right side board assembly 18.5 Evaporator right upper mounting plate Wind guide assembly...
- Page 62 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 18.1 Evaporator Pre welding assembly Motor support assembly 18.1.1 Evaporator assembly Lower volute 18.1.2 Evaporator output tube assembly Middle beam welding assembly 18.1.3 Evaporator input tube assembly Chassis assembly...
- Page 63 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.7.2 MQC164060CFC216B...
- Page 64 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part Name Part Name Right mounting plate of evaporator Water tray assy Horizontal step motor 16.1 Water tray foam assembly Wind guide assembly 16.2 Horizontal swing leaf mount 1 Rear cover with cotton 16.3 Horizontal swing leaf mount 2 Right side board assembly...
- Page 65 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 15.7 Evaporator left lower mounting plate 2.8 The Specification of Power 2.9 Field Wiring...
- Page 66 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.10 Troubleshooting 2.10.1 Malfunction analysis If the following cases happen, do not worry, for them being not faults: Pull out power plug immediately and inform to your distributor in the following situations: 1.Fuse or breaker often breaks off 2.Power wires are excessively hot 3.Covering of power wires is broken...
- Page 67 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2.10.2 Self-fault diagnostic function Our company will provide convenient service to our customers, and install all kinds of judgment systems, which can display the unmoral function of the unit. Indoor fault codes table: Following cases are not air conditioner troubles 1.Sometimes , air conditioner may give off odours , for the unit can absorb the smell of rooms ,furniture, cigarettes , makeup, etc., and then emit it again.
- Page 68 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual E2: Indoor ambient temp. sensor fault (T1 sensor) Solution: (1)Check the T1 sensor connection loosen or not, inset it firmly, if not solve, go to next step; (2)Take out the sensor, measure the resistance of the sensor, it is about 5KΩ at 25℃, if not, replace it; if resistance normally, change the indoor main board.
- Page 69 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual F6: Outdoor condenser pipe temperature sensor (T3) failure Solution: (1)Check the T3 sensor connection loosen or not, inset it firmly, if not solve, go to next step; (2)Take out the sensor, measure the resistance of the sensor, it is about 5KΩ at 25℃, if not, replace it; if resistance normally, change the main board.
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Page 70: Part 4 Installation
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Part 4 Installation 1 .Precaution on Installation ............. 54 2. Vacuum Dry and Leakage Checking ..........55 3. Additional Refrigerant Charge ............57 4. Insulation Work ................58 5. Test Operation ................60... -
Page 71: Precaution On Installation
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1. Precaution on Installation 1.1. Measure the necessary length of the connecting pipe, and make it by the following way. Connect the indoor unit at first, then the outdoor unit. Bend the tubing in proper way. Do not harm them. CAUTIONS: ⚫... - Page 72 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 1.3. Connect the pipes. 1.4. Then, open the stem of stop values of the outdoor unit to make the refrigerant pipe connecting the indoor unit with the outdoor unit in fluent flow. 1.5.
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Page 73: Vacuum Dry And Leakage Checking
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 2. Vacuum Dry and Leakage Checking 2.1 Vacuum Dry: use vacuum pump to change the moisture (liquid) into steam (gas) in the pipe and discharge it out of the pipe to make the pipe dry. Under one atmospheric pressure, the boiling point of water(steam temperature) is 100℃. - Page 74 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual ②. Special vacuum dry procedure ⚫ This vacuum dry method is used in the following conditions: ⚫ There’s moisture when flushing the refrigerant pipe. ⚫ Rainwater may enter into the pipe. ⚫...
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Page 75: Additional Refrigerant Charge
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 3. Additional Refrigerant Charge Caution ● Refrigerant cannot be charged until field wiring has been completed. ● Refrigerant may only be charged after performing the leak test and the vacuum pumping. ●... - Page 76 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual Over 5m(One-way) Remark: R (g): Additional refrigerant to be charged L (m): The length of the refrigerant pipe (one-way) D (mm): Liquid side piping...
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Page 77: Insulation Work
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 4. Insulation Work 4.1 Insulation material and thickness 4.1.1. Insulation material Insulation material should adopt the material which is able to endure the pipe’s temperature: no less than 70℃ in the high-pressure side, no less than 120℃ in the low-pressure side(For the cooling type machine, no requirements at the low-pressure side.) ◆... - Page 78 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual For construction convenience, before laying pipes, use insulation material to insulate the pipes to be deal with, at the same time, at two ends of the pipe, remain some length not to be insulated, in order to be welded and check the leakage after laying the pipes.
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Page 79: Test Operation
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 5.Test Operation (1) The test operation must be carried out after the entire installation has been completed. (2) Please confirm the following points before the test operation. ⚫ The indoor unit and outdoor unit are installed properly. ⚫... -
Page 80: Wiring Diagram When Connecting With 10 Seer Indoor Unit
R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 6. Wiring diagram when connecting with 10 seer indoor unit. 16 seer Outdoor with Cassette. ⚫... - Page 81 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 16 seer Outdoor with Duct. •...
- Page 82 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual 16 seer Outdoor with Floor Ceiling •...
- Page 83 R410A 60Hz 16 SEER Universal Outdoor Series Technical Manual • 16 seer Outdoor with 10 seer AHU.