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Hyster B917 Service & Repair Manual
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Hyster B917 Service & Repair Manual

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Hyster B917 (H800HDS, H900HDHDS, H970HDHDS,
H1050HDHDS) Internal Combustion Engine Trucks
Service Repair Manual

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Summary of Contents for Hyster B917

  • Page 1 Hyster B917 (H800HDS, H900HDHDS, H970HDHDS, H1050HDHDS) Internal Combustion Engine Trucks Service Repair Manual...
  • Page 2 TRANSMISSION REPAIR (TE27 AND TE32) H40.00-48.00XM-12 (H800-1050HD/HDS) [A917]; H36XMS-12, H40XM-12, H44XM-12, H48XM-12 (H800HD, H1050HD) [B917]; RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222];...
  • Page 3 • Keep the tools clean and in good condition. • Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex- ceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 4 Control Valve Disassemble and Assemble .....................136 Control Valve Cover Removal ........................136 Control Valve Components ..........................136 Disassemble ..............................136 Install ................................136 Control Valve Cover Installation ........................137 Full Flow Control Valve Repair ..........................138 Remove ................................138 ©2014 HYSTER COMPANY...
  • Page 5 Control Valve Components ..........................140 This section is for the following models: H40.00-48.00XM-12 (H800-1050HD/HDS) [A917]; H36XMS-12, H40XM-12, H44XM-12, H48XM-12 (H800HD, H1050HD) [B917]; RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36, HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222];...
  • Page 6 Thanks very much for your reading, Want to get more information, Please click here, Then get the complete manual NOTE: If there is no response to click on the link above, please download the PDF document first, and then click on it. Have any questions please write to me: admin@servicemanualperfect.com...
  • Page 7 Electrical system diagrams are shown in Diagrams 8000SRM1491 for C222 and in • Control valves that have a cover to protect Diagrams 8000SRM1563 for B917 and G117. the solenoids are used on truck series B222, F117, and A917. Transmission Repair REMOVE 4.
  • Page 8 Transmission Repair 1300 SRM 1445 Figure 1. Transmission Arrangement...
  • Page 9 1300 SRM 1445 Transmission Repair Legend for Figure 1 1. FRAME (REFERENCE) 5. FLYWHEEL HOUSING 2. DIPSTICK ASSEMBLY 6. CAPSCREW 3. TRANSMISSION MOUNT ASSEMBLY 7. OUTPUT YOKE 4. TORQUE CONVERTER HOUSING 8. DRIVE SHAFT...
  • Page 10 Transmission Repair 1300 SRM 1445 8. Disconnect the wiring harnesses on top of the 17. Connect a lifting device to the transmission. transmission. 18. Remove the transmission mounts to the frame. 9. Disconnect the wires at the pressure and tem- perature sending unit on the transmission.
  • Page 11 1300 SRM 1445 Transmission Repair Figure 2. TE27 and TE32 Transmission Transmission Case, Disassemble CAUTION Be sure to support the impeller cover bearing cap while removing the drive plate mounting bolts or the bearing cap may drop. STEP 1. Remove the drive plate mounting bolts and wash- ers.
  • Page 12 Transmission Repair 1300 SRM 1445 STEP 3. Remove impeller cover bearing cap and O-ring. STEP 4. Remove turbine shaft outer retaining snap ring. STEP 5. Remove converter assembly bolts.
  • Page 13 1300 SRM 1445 Transmission Repair STEP 6. Using a special tool, lift and remove the impeller and cover assembly. STEP 7. Remove turbine locating ring from turbine shaft. STEP 8. Remove reaction member retaining snap ring. STEP 9. Remove reaction member.
  • Page 14 Transmission Repair 1300 SRM 1445 STEP 10. Remove reaction member spacer. STEP 11. Remove oil baffle retaining ring. STEP 12. An impeller removal tool, like the one shown, can be fabricated to aid in the removal of the impeller and oil baffle. Remove the impeller and oil baffle.
  • Page 15 1300 SRM 1445 Transmission Repair STEP 13. Remove pump manifold capscrews and hose clamps. STEP 14. Remove pump manifold and hose. STEP 15. Remove pump mounting capscrews. STEP 16. Remove the pump.
  • Page 16 Transmission Repair 1300 SRM 1445 STEP 17. Remove pump drive sleeve. STEP 18. Remove regulator valve capscrews. STEP 19. Remove the regulator valve and gasket.
  • Page 17 1300 SRM 1445 Transmission Repair STEP 20. If fitted, remove pump drive blanking cover bolts. STEP 21. If fitted, remove pump drive blanking cover and gasket. STEP 22. Remove stator support bolts and lockwashers.
  • Page 18 Transmission Repair 1300 SRM 1445 STEP 23. Remove stator support. STEP 24. Remove pump drive idler gear bolts. STEP 25. Remove pump drive idler gear, bearing, and sup- port assembly.
  • Page 19 1300 SRM 1445 Transmission Repair STEP 26. Remove pump drive gear bolts (position A). STEP 27. Remove pump drive gear (position A). STEP 28. Remove pump drive gear bolts (position B).
  • Page 20 Transmission Repair 1300 SRM 1445 STEP 29. Remove pump drive gear (position B). STEP 30. Remove the control valve. See Control Valve With Solenoid CoverRemove for removal procedures. STEP 31. Remove all sensors from converter housing.
  • Page 21 1300 SRM 1445 Transmission Repair STEP 32. Remove temperature sensor. STEP 33. Remove converter housing to transmission case bolts and washers. NOTE: Reverse and 2nd clutch drum and 4th clutch drum will stay in the converter housing. STEP 34. Support converter housing with chain hoist and strap.
  • Page 22 Transmission Repair 1300 SRM 1445 STEP 35. Converter assembly removed. STEP 36. Remove snap ring from 2nd clutch hub (driven gear). STEP 37. Remove washer from 2nd clutch hub.
  • Page 23 1300 SRM 1445 Transmission Repair STEP 38. Remove inner retaining ring from 2nd clutch hub. STEP 39. Remove 2nd clutch hub. STEP 40. Remove snap ring from 4th clutch hub and remove hub.
  • Page 24 Transmission Repair 1300 SRM 1445 STEP 41. Install special tool to prevent 1st shaft from dam- aging bearing. STEP 42. Using an impact gun, remove output flange nut. STEP 43. Output flange nut, washer, and O-ring removed. STEP 44. Remove output flange.
  • Page 25 1300 SRM 1445 Transmission Repair STEP 45. Remove bolts from 3rd clutch shaft rear bearing cap. STEP 46. Remove 3rd clutch shaft rear bearing cap and O- ring. STEP 47. Remove 3rd clutch shaft rear bearing cap locating ring. STEP 48. Remove 1st clutch shaft rear bearing cap bolts.

This manual is also suitable for:

H800hdsH900hdhdsH970hdhdsH1050hdhds