Axis E1 Owner's Manual
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Axis E1 Owner's Manual

Electric utility
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  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.
  • Page 3 INTRODUCTION Congratulations on your purchase of the Electric Utility Vehicle (hereafter called EV). This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable EV operation.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Introduction ..........5 Important manual information…………………………………………………………..5 Vehicle Identification Numbers……………………………………….………………..7 Safety .
  • Page 5 Cleaning and Storage………………………………………………………………….….…..71 Storing the Vehicle ……………………………………………………………………..…..74 Specifications Table ……………………………. .………………………..75...

  • Page 6: Introduction

    INTRODUCTION IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator ,bystander or a person inspecting or repairing the machine.
  • Page 7 INTRODUCTION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. Your Electric Utility is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 8: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers in the spaces provided. Remove the spare key and store it in a safe place. Vehicle Model Number: ______________________________________________________ Frame VIN: _________________________________________________________________ Motor Serial Number (on side of motor): ________________________________________...

  • Page 9: Safe Riding Gear

    SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this HSUN vehicle, always wear a helmet that meets or exceeds established safety standards.
  • Page 10 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

  • Page 11: Safety Labels And Locations

    SAFETY Safety Labels and Locations Seat Belt, Roll Over & Age WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use vehicle cab nets and/or doors. •...

  • Page 12: Passenger/Tire Pressure

    SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

  • Page 13: Battery Warning Label

    SAFETY Battery Warning Label • The batteries installed in your EV are considered "Dry Cell" batteries. They use a sulfuric paste instead of sulfuric liquid. However, care & caution should be taken when handling the batteries. • SULFURIC ACID in batteries will burn skin, eyes, and clothing.
  • Page 14 SAFETY Safety Labels and Locations • Explosive gases are released when batteries are charged. Keep sparks, flames and cigarettes away. Shield eyes when working near batteries. • Do not charge batteries in a non-ventilated enclosed area or near flammable materials. •...

  • Page 15: Warning And Caution Labels

    SAFETY Battery Caution CAUTION Do not drive through water above the floor of the vehicle. Battery damage will occur. Batteries require regular maintenance. Failure to maintain batteries in accordance with the owners manual can result in battery damage, vehicle malfunction, fire and/or severe injury or death. Max towing speed 10 MPH (16 km/h) - drivetrain damage will occur if towed faster than 10 MPH (16 km/h).
  • Page 16 （5） （6） （7） (8）...

  • Page 17: Operator Safety

    SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described. •...
  • Page 18 SAFETY Operator Safety • Always follow proper procedures for climbing hills as described in this manual. See page Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never go over the top of a hill at high speed. •...

  • Page 19: Warning

    SAFETY Operator Safety WARNING Failure to operate the EV properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY.
  • Page 20 SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. • Always ensure a minimum of 5 air changes per hour in the charging area. •...
  • Page 21 SAFETY Operator Safety Operating on Pavement This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement.
  • Page 22 SAFETY Operator Safety Improper Hill Climbing Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in this owner's manual. See page Descending Hills Improperly Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in the owner's manual.
  • Page 23 SAFETY Operator Safety Unauthorized Use of the Vehicle Leaving the keys in the vehicle can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover.
  • Page 24 FEATURES AND CONTROLS Component Locations �---Back rest Headlights----, '------ Front Hood Front bumper --- ---' �---- Front Shock Absorber Rear cargo Lock Tail lights Rear tyres Cargo handle...
  • Page 25 FEATURES AND CONTROLS Switch Functions CD Headlight switch @ High / Low Beam switch ® 4WD drive switch @ Locking front axle differential switch @ Hazard light switch ® Turn Signal switch (1) Directional Drive switch @ Low / Mid / High Range switch ®...
  • Page 26 FEATURES AND CONTROLS Instrument Panel Readout ① Battery State of Charge Indicator ① Motor Temperature ① Motor RPM & Generative State...
  • Page 27 FEATURES AND CONTROLS ① Speedometer ① Distance & Hour meter Note: this meter also indicates accumulated mileages and electric drive system’s failure codes. See page 32-40 for corresponding error code descriptions.

  • Page 28: Features And Controls

    FEATURES AND CONTROLS INDICATOR ① Left turn Indicator ② Headlight Indicator (High & Low Beam) ③ High Range (max speed)(up to 25 mph) ④ Mid Range (maximum run time) (~13 mph) ⑤ Low Range (~ 8 mph) ⑥ Neutral (use this mode if towing) ⑦...
  • Page 29 FEATURES AND CONTROLS Setting the Parking Brake 1. To set the Parking Brake fully depress pedal (1). 2. To release Parking Brake, fully depress primary brake pedal (2). ① Parking Brake Pedal ② Primary (Main) Brake Pedal...
  • Page 30 FEATURES AND CONTROLS Drive Mode Switch Medium CAUTION! Changing the drive mode switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure. High Press the top of the switch to select Max mode. Use this mode to operate the vehicle a greater distance or for a longer time period.
  • Page 31 FEATURES AND CONTROLS Direction Switch When the direction selector is in the center position, the vehicle is in Neutral. The vehicle will not move if the accelerator pedal is depressed. Push the top of the switch to choose forward operation. Push the bottom of the switch to choose reverse operation.
  • Page 32 FEATURES AND CONTROLS Hazard Switch Press the top half of the emergency light switch, the turn signal lights will begin flashing and display on the on the instrument panel. Press the bottom half of the emergency light switch to turn off the flashers. Note: The emergency light switch will operate when the key switch is in the “ON”...

  • Page 35: Batteries

    FEATURES AND CONTROLS Batteries This vehicle is equipped with batteries that supply the power needed to operate the vehicle The batteries are located under the seat. See page 69 for battery access instructions. Always observe all battery safety warnings and safe handling procedures as outlined on vehicle safety labels and in this manual.
  • Page 36 Safe Charger Operating Instructions The charger contains up to 25 selectable charging profiles stored in its internal memory to charge batteries. These ­ profiles are specific to each manufacturer and model of battery. Your equipment supplier or charger distributor is responsible for ensuring the active charge profile matches the battery pack charging requirements.
  • Page 37 Getting to Know Your Delta-Q IC Series Battery Charger Fault / Error / USB Indicator Battery Charging Indicator Charging Output Indicator AC Power Indicator USB Host Port Charge Profile / Error Display Select Charge Profile Button When you first plug your charger into AC power, the AC Power Indicator will light solid blue to indicate AC power is present.
  • Page 38 Charging Profiles The IC Series charger contains up to 25 selectable charging profiles stored in its internal memory to charge batteries. These profiles are specific to each manufacturer and model of battery. Your equipment supplier or charger distributor is responsible for ensuring the active charge profile matches the battery pack charging requirements. Contact them with any questions about the default profile, the other profiles on the charger, and whichprofile to select for each battery pack.
  • Page 39 Charger Error & Fault Codes Table Code Description Solution E-0-0-1 Battery high voltage Possible causes: wrong battery voltage for charger, other charger also attached, E-0-2-1 resistive battery. Possible solutions: check the battery voltage and cable connections. Check battery size and condition. This error will automatically clear once the voltage is in range.

  • Page 40: Main Power Connector

    FEATURES AND CONTROLS Main Power Connector Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected. Always disconnect the main power connector before servicing or unplugging any electrical components. When disconnected, the main power connector Main Power Connector disconnects the battery pack from all electrical components, with the exception of the contactor.

  • Page 41: Checking The Brake

    FEATURES AND CONTROLS Checking the brake pedal. Brake Pedal  ① Brake pedal Brake Pedal CAUTION: To avoid personal injury: • If the operator suddenly brakes, an accident may occur due to loss of control or the shifting forward of heavy loads. •...
  • Page 42 FEATURES AND CONTROLS The accelerator pedal will function only when the key is ON and the direction selector switch is set to either forward or reverse. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed.

  • Page 43: Seat Belts

    FEATURES AND CONTROLS Seat Belts This HSUN vehicle is equipped with three- point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders Latch Plate before operating. The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.

  • Page 44: Operation

    OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.

  • Page 45: Driving Procedure

    OPERATION Driving Procedure Disconnect the charging cable (if connected). Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. Sit in the driver's seat and fasten the seat belt. Apply the brakes. Turn the key to the ON position. Wait about a second for the contactor to close before continuing.

  • Page 46: Driving On Slippery Surfaces

    OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.

  • Page 47: Driving Downhill

    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: Always travel straight uphill. Avoid excessively steep hills. Keep both feet on the floor. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. Proceed at a steady rate of speed.

  • Page 48: Driving Through

    OPERATION Driving Through Water Your HSUN vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards.

  • Page 49: Driving In

    OPERATION Driving in Reverse Follow these precautions when operating in reverse: Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. Always avoid backing downhill. Back slowly. Apply the brakes lightly for stopping. Avoid turning at sharp angles.

  • Page 50: Hauling Cargo

    OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.
  • Page 51 OPERATION WARNING! Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. A passengers must always ride in the cab with seat belt fastened securely.
  • Page 52 OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing. Towing a trailer increases braking distance.
  • Page 53 OPERATION HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury: ● When servicing under raised bed, make sure safety support is properly mounted. ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, severe burns could result. Raising and Lowering the Cargo Bed ...
  • Page 54 OPERATION Transporting the When transporting the EV for a long distance or on public streets, always use a trailer with an approved load rating greater than the curb vehicle weight of 1700 lbs. (830 kg) plus any installed installed accessories or cargo. 1.
  • Page 55 OPERATION Checking wheel bolt torque CAUTION To avoid personal injury Never operate vehicle with a loose wheel bolts.  Any time these bolts are loosened they should  be retightened to the specified torque. Check all bolts frequently and keep them tight. ...

  • Page 56: Maintenance

    MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine HSUN parts available from your...
  • Page 57 MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first.
  • Page 58 MAINTENANCE Lubrication Item Lube Method Brake Fluid DOT 4 Brake Fluid See page 63. SAE80 API GL-4 Hypoid gear oil Main Gear case Oil (Transaxle) See page 61. Front Gear case Oil SAE80 API GL-5 Hypoid gear oil See page 62. Main Gearcase (Transaxle) Always check and change the main gearcase oil at the intervals outlined in the Periodic Maintenance Chart...
  • Page 59 MAINTENANCE Gear cases Front Gear case Always check and change the front gear case oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 54 for recommended lubricants, capacities and torque specifications.
  • Page 60 MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page44. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion.
  • Page 61 MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Position the vehicle on a level surface. Lightly turn the steering wheel left and right. There should be 0.8"-1.0" (20-25 mm) of free play at the outer rim of the steering wheel.

  • Page 62: Torque

    MAINTENANCE ① Locknut ② Spring preload adjusting nut ③ Special wrench ·A special wrench can be obtained at a HSUN dealer to make this adjustment. ·The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the lower the spring preload; the longer distance A is, the higher the spring preload.
  • Page 63 ① Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw (use 3.0 allen wrench) in direction ⓐ to increase the compression damping force and thereby harden the damping, and in direction ⓑ to decrease the compression damping force and thereby soften the damping. ①...
  • Page 64 MAINTENANCE Tires WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle.
  • Page 65 MAINTENANCE Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries. WARNING Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging battery.
  • Page 66 MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the battery charger. The vehicle’s charging cord is located inside the right Storage box WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion. Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling.
  • Page 67 MAINTENANCE Batteries Battery Access To access the batteries, remove the seat. See page 46. Remove the storage tray (if equipped). NOTICE: Before removing the seat to access the batteries, make sure any wire or metal items (including seat belt latches) remain clear of the battery compartment to avoid causing a short circuit to the electrical system.
  • Page 68 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your HSUN vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. HSUN recommends washing the vehicle by hand or with a garden hose, using mild soap.
  • Page 69 MAINTENANCE Cleaning and Storage Polishing the Vehicle HSUN recommends the use of common household aerosol furniture polish for polishing the finish on your HSUN vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. •...
  • Page 70 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 71. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 59.
  • Page 71 MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: Make any necessary repairs and clean the vehicle. Clean the batteries. Store the vehicle out of the sun in a cool, dry place. Be sure the storage area is well ventilated.
  • Page 72 2WD or 4WD Front Differential lock Electric control: switch Multi-mode switch L/M/H (Low/Max Range/High) Front/Rear Hydraulic disc brake Brakes Parking brake Axis brake, pedal-braking Steering Mechanical Front Independent, Dual A-arm type Suspensio Rear Independent, Dual A-arm type 2720 (107.09) Length mm(in.)
  • Page 73 Model Specification 1305 (51.38) Width mm (in.) 775（29.72） Length mm (in.) 285（11.22） Depth mm (in.) Cargo bed Volume 0.23（8.11） (cu.ft.) Bed height 927（36.50） mm (in.) (unloaded) Cargo 227（500） kg (lbs.) capacity (1 row/2 row) 26×9-14 20psi (138kPa) Front Tire 26×11-14 6PR 20psi (138kPa) Rear Red, White, Blue, Camo...

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