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Summary of Contents for Axis 450cc
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Page 2: Introduction
Introduction 450cc Utility INTRODUCTION Congratulations on your purchase of the 450cc Utility. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation. -
Page 3: Important Manual Information
Introduction 450cc Utility IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY Particularly important information is distinguished in this manual by the following OR DEATH. notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! -
Page 4: Important Notice
Introduction 450cc Utility IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrestor laws and regulations in effect at the time of manufacture. -
Page 5: Universal Symbols
Introduction 450cc Utility UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Lift Cylinder-Retract Diesel Fuel... -
Page 6: Table Of Contents
Introduction 450cc Utility Table of Contents Subject Page Subject Page Introduction Seat belt Important manual information Head light switch Important notice Hazard light switch Universal symbols Turn signal light switch Location of parts Brake pedal Illustrated contents Range gear shift lever Safe operation... - Page 7 Introduction 450cc Utility Replacing brake master cylinder (inner 10-18 Checking tire inflation pressure 10-6 parts) 10-6 Every 50 hours Replacing front brake seal 10-18 10-6 Greasing Replacing rear brake cylinder seal 10-18 Checking engine start system 10-7 Replacing intake air line 10-18...
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Page 8: Location Of Parts
Introduction 450cc Utility LOCATION OF PARTS Front Tire Front Tire Front Shock Absorber ... -
Page 9: Illustrated Contents
Introduction 450cc Utility ILLUSTRATED CONTENTS ... - Page 10 Introduction 450cc Utility ...
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Page 11: Safe Operation
Safe Operation All operators, including experienced UTV drivers moving parts on the vehicle and could cause or passengers, should carefully read and fully a severe injury to occur. understand this Users Manual, and operate You should wear protective devices, such as strictly as the manual states in order to achieve helmet, boots, eye protection, earmuff, best performance and avoid accidents. -
Page 12: Operation
Safe Operation Never allow unauthorized persons to repair Drive at slow speed before braking. When press differential unlocked this UTV. This affect vehicle (DIFF.LOCK is off) when pressing, the performance and cause injury. front/rear wheels can turn at different speed. This UTV is designed and manufactured for Otherwise, the vehicle may turnover. -
Page 13: Driving On A Slope
Safe Operation very dangerous to children. Children under age of vehicle speed or direction. of 5 are not allowed to take this vehicle. Never allow children to climb on the vehicle even 5. Driving in harsh conditions Vehicle can be operated during the day or if they are under adult supervision, or climbing on under good light conditions. -
Page 14: Instructions For Cargo Bed
Safe Operation cargo bed 7. Instructions for When loading or unloading, pay attention to Never carry a passenger in the cargo area. your surroundings and others in the area. Evenly distribute the cargo to maintain 10. Maintenance proper stability. Avoid overloading the carrier. Stop the vehicle and park it on level ground. - Page 15 Safe Operation Do not open radiator cap before coolant has cooled down. When the coolant is cold, open slowly to ensure no pressure is on the system, and then open cap. Check for the coolant level in the coolant reservoir. If necessary, add coolant.
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Page 16: Warning And Caution Labels
Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9）... - Page 17 Warning Labels （10） （11） (12） (13) (14) (15) (16)
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Page 18: Servicing Of Vehicle
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself. -
Page 19: Specifications Table
Specifications SPECIFICATION TABLE Make Specification 1-cylinder, 4-cycle, gasoline, SOHC, liquid Type cooled Displacement CC 454CC Engine Horsepower Kw(HP) 17.2kw (23.1) Rated revolution rpm 5500 Low idling revolution rpm 1500 ±150 Fuel Capacity L(U.S.gas) 28（7.4） Transmission Wheels, Drive system 4, Rear 2WD or 4WD Differential lock Electric control: switch F-N-R for HS400UTV-4... - Page 20 Specifications Model Specification Width mm (in.) 1305 (51.38) Length mm (in.) 775（30.51） Depth mm (in.) 285（11.22） Volume (cu.ft.) 0.23（8.11） Cargo bed Bed height mm (in.) 927（36.50） (unloaded) Cargo bed capacity kg (lbs.) 159（350） (1 row/2 row) Sound level, operator ear db (A) 85 Front 25×8-12, 26×9-12 6PR...
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Page 21: Vehicle Limitations
Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage to other property and injury to the operator or others, [Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty]... -
Page 22: Pre-Operation
Pre-Operation DAILY CHECK To better prevent issues, familiar yourself with the operation of the vehicle prior to driving. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake set. -
Page 23: Operating The Engine
Operating the Engine NOTE： CAUTION： The parking brake warning lamp (P) comes on To avoid personal injury： while parking brake is applied and goes off when it is released. Read "SAFE OPERATION" in front of this manual. Read the danger, warning and caution labels located on the vehicle. -
Page 24: Cold Starting
Operating the Engine 3. Push the accelerator pedal down slowly. 4. Turn the key to “START” position and release when the engine starts. IMPORTANT: Because of safety devices, the engine will not start except when the gear shift lever is placed in the “NEUTRAL”... -
Page 25: Operating The Vehicle
Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles How a new vehicle is handled and maintained The lubricating oil is especially important for a determines the life of vehicle. new vehicle. Various parts need time to wear A new vehicle just off the factory production line polish themselves... -
Page 26: Head Light Switch
Operating the Vehicle Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge Lamp built in the fuel gauge Lamp built in the speedometer Front left and right position lights ■ Hazard Light Switch [if equipped] Press the hazard switch to the up position to ①... -
Page 27: Brake Pedal
Operating the Vehicle activated, the indicated turning light will flash Reduce the speed. and other will stay on. The brake pedal is the left pedal on the foot Be sure to return switch to center position board. Depress the pedal to slow or stop the after turning. -
Page 28: 4Wd Lever
Operating the Vehicle ■ 4WD Lever Select proper gear and engine speed depending on the type of job. CAUTION: Before exiting vehicle, shift the gear shift To avoid personal injury: lever to the “NEUTRAL” position and set when traveling at road speed. Use only parking brake. -
Page 29: Accelerator Pedal
Operating the Vehicle ■ Accelerator Pedal The accelerator pedal is used to increase the engine and vehicle speed. Push down on it for higher speed. ① Accelerator pedal STOPPING ■ STOPPING Release the accelerator pedal Step on the brake pedal. ①... - Page 30 Operating the Vehicle ① Coolant temperature gauge The hourmeter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. ① Hourmeter The speedometer indicates the traveling speed. ① Speedometer...
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Page 31: Winch Operations
Maintenance and Adjustment WINCH OPERATIONS Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ① Winch mount plate ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck and trailer. -
Page 32: Service Intervals
Maintenance and Adjustment CAUTION: To avoid personal injury and vehicle damage: Be sure you have sufficient knowledge, experience, the proper replacement parts and tools before you attempt any vehicle maintenance task. If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer. - Page 33 Maintenance and Adjustment MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS Hours Frequency Miles (KM) Routine Maintenance Check (performed at each interval below, whichever comes first) Air filter Inspect; replace as needed Brake pad wear 20 H Monthly 250 (402) Inspect periodically Throttle Body Intake 20 H 250 (402)
- Page 34 Maintenance and Adjustment LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart above, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
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Page 35: Periodic Service
Periodic Service ① Turn switch ② Front hood cover CAUTION: ■ Operator’s Seat To avoid personal injury: To open the seat, raise the seat to the forward position. HOW TO OPEN THE FRONT HOOD COVER AND SEAT CAUTION To avoid personal injury from contact with moving parts: ... -
Page 36: Jack-Up Point
Periodic Service ■ Front End NOTE: Pull up the cargo bed handle to raise the cargo Jack up at the front frame tube only. bed with the gas spring elasticity. ① Jack ② Front frame tube ① Cargo bed handle ■... -
Page 37: Walk Around Inspection
Periodic Service IMPORTANT CAUTION If oil level is low, do not run engine. To avoid personal injury: Checking engine oil level Be sure to park the vehicle on a flat Park the vehicle on a flat surface with surface with the engine off and the parking engine off, raise the cargo bed, mount the brake "ON". -
Page 38: Cleaning Radiator Screen
Periodic Service ■ Cleaning radiator screen Do not remove radiator cap while coolant is hot . Allow sufficient time for engine CAUTION and coolant to cool prior to removing the TO avoid personal injury: cap. Be sure to stop the engine before 1. -
Page 39: Checking Brake Pedal
Periodic Service housing prior to removing the filler cap . Do not open the brake fluid reservoir cap unless absolutely necessary. extreme care when filling reservoir. If brake fluid spill on power steering hose, wash off with water immediately, as brake fluid quickly ruins synthetic resin or rubber hoses. -
Page 40: Checking Gauges And Indicator Lights
Periodic Service ■ Checking gauges and indicator lights EVERY 50 HOURS Inspect the instrument panel for proper ■ Greasing operation. Apply a small amount of multi-purpose grease Replace if broken. to the following points every 50 hours. If you ■ Checking head light turn signal light etc operated the vehicle in extremely wet and Inspect lights for broken bulbs and lenses muddy conditions lubricate grease fittings more... -
Page 41: Checking Engine Start System
Periodic Service ■ Checking engine start system CAUTION TO avoid personal injury Do not allow anyone near the vehicle while testing. If the vehicle does not pass the test, do not operate the vehicle. ◆ Preparation before testing ①... -
Page 42: Cleaning Air Cleaner Primary Element
Periodic Service ■ Cleaning air cleaner primary element Remove the air cleaner cover and primary element. Remove the sponge material from its frame. Wash sponge material gently thoroughly in solvent. Squeeze the excess solvent out of the sponge material and let it dry. ①... -
Page 43: Checking Battery Condition
Periodic Service The fuel line connections should be checked annually or every 100 service hours whichever comes first. Park the vehicle on a flat surface and raise the cargo bed. The fuel line is made of rubble and ages regardless of service period. -
Page 44: Adjusting Toe-In
Periodic Service ◆ Battery charging in table 1. Battery type Volts CAUTION 12volt/300CCA To avoid personal injury When the battery is being activated, Direction for storage hydrogen and oxygen gases in the battery When storing the vehicle for a long period, are extremely explosive. -
Page 45: Cleaning Muffler
Periodic Service IMPORTANT: Retighten the lock nut. Visually check the muffler for cracks or IMPORTANT holes in the body, weldment or pipes at Keep the equal length of the left and right tie- regular intervals. rod. USDA approval requires clearance... -
Page 46: Replacing Engine Oil Filter
Periodic Service only. with filter change 2.0L (2.2U.S. qts.) After the new filter has been replaced, the Oil capacity engine oil normally decreases a little. Make without filter change 1.8L (1.89U.S. qts.) sure that the engine oil does not leak through the seal and check the oil level on the dipstick. -
Page 47: Checking Brake Pedal
Periodic Service If brake pedal stroke is outside of the specifications, contact your local dealer for adjusting the brake. ① Oil Lever ② Dipstick ■ Checking Brake Pedal ① Brake pedal ② “FREE TRAVEL” ③ “PEDAL STROKE” CAUTION Stop the engine and chock the wheels before ■... -
Page 48: Checking Intake Air Tube
Periodic Service ■ Checking Intake Air Tube six months, whichever comes first. If hose clamps are loose or water leaks, Check to see if the hoses and hose clamps tighten bands securely. are tight and not damaged. Replace hoses and tighten hose clamps If hoses and clamps are found to be worn or securely, if radiator hoses are swollen, damaged, replace or repair them at once. -
Page 49: Every 400 Hours
Periodic Service EVERY 400 HOURS ■ Changing Front and Rear Axle Case Oil ■ Changing Transmission Fluid Park the vehicle on a firm, flat and level surface. CAUTION To drain the used oil, remove the drain the To avoid personal injury: oil completely into the oil pan. -
Page 50: Every 1500 Hours
Periodic Service EVERY 1500 HOURS Follow directions of the cleaner instruction. ■ Checking Injection and Fuel Pump After flushing, fill with clean water and anti- Consult your local dealer for this service. freeze until the coolant level is just below the radiator cap. -
Page 51: Anti-Freeze
Periodic Service ■ Anti-Freeze Repeat this procedure 2 or 3 times to clean up the inside. CAUTION Mixing the LLC To avoid personal injury: The procedure for the mixing of water and When using antifreeze, some antifreeze differs according to the make of protection such as rubber gloves.(Antifreeze the antifreeze and the ambient temperature. -
Page 52: Replacing Radiator Hose (Water Pipes)
Periodic Service ■ Replacing Rear Brake Cylinder Seal anticorrosive agent. If mixed with the cleaning agent, sludge may build up, Consult your local dealer for this service. adversely affecting the engine parts. ■ Replacing Intake Air Line The vehicle’s genuine long-life coolant has a service life of 2 years. -
Page 53: Storage
Periodic Service ■ Replacing Light Bulb tighten if necessary. Head lights Apply grease to vehicle areas where bare Take the bulb out of the light body and metal will rust also to pivot areas. replace it with a new one. Unload from cargo bed. -
Page 54: Removing The Vehicle From Storage
Periodic Service REMOVING THE VEHICLE FROM STORAGE Check the tire air pressure and inflate the tires if they are low. Install battery before installing the battery, Be sure it is fully charged. Check to see if the fan works. Check fluid levels (engine... -
Page 55: Troubleshooting
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure Check the fuel tank and fuel filter。 Check the electric fuel pump. Check the injector. -
Page 56: Diagnostic Trouble Code Table
Troubleshooting Diagnostic Trouble Code Table MT05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open... -
Page 57: Battery Troubleshooting
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure Battery overused until lights are dim. Charge the battery Charge the battery sufficiently. properly. Battery been recharged. Keep the terminal Starter does not function Clean the terminal ... -
Page 58: Machine Troubleshooting
Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure Replace throttle cable; High idling speed of engine Replace throttle petal Replace the throttle High rotary speed for clutch Replace he junior clutch spring; connection. Replace the primary clutch. ... -
Page 59: Accesories
ACCESORIES Consult your local dealer for additional accessories to add to your vehicle: Heavy Duty Front and Rear Bumpers Front Basket Hard Cab Enclosure Soft Cab Enclosure Snow Plow LED Lights Spare Tire Carrier 12-1... - Page 60 Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S. EPA Federal and California anti-smog standards.
- Page 61 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause such vehicle to fail...
- Page 62 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System No express emission control system warranty is given by HISUN except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.
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