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Related Manuals for WIELANDER+SCHILL InvertaPuls IP4-3
Summary of Contents for WIELANDER+SCHILL InvertaPuls IP4-3
- Page 1 InvertaPuls IP4-3 MIG-MAG Welding Inverter Operation Manual REV 2.1 02/2021...
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Page 2: Table Of Contents
InvertaPuls IP4-3 Operation Manual CONTENT INTRODUCTION ......................4 ................... 4 RODUCT NTRODUCTION SETUP ..........................4 ....................4 ETUP CONDITIONS ..................4 ELECTING THE ACCESSORIES ..............5 ONNECTING TO THE ELECTRIC NETWORK MIG/MAG ................5 ONNECTING THE TORCH ..................... 6 ORCH WIRE LINER ...................... - Page 3 Operation Manual InvertaPuls IP4-3 ................19 ELECTING THE ACTIVE FEEDER ............19 ARAMETERS SETUP FOR DIFFERENT FEED UNITS ARC C ......................20 ONTROL ...................... 20 ACTORY SETUP MAINTENANCE ......................21 ..................21 ISPOSAL OF THE MACHINE TECHNICAL DATA ...................... 22 AVERAGE CONSUMPTION VALUES FOR WELDING ..........
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Page 4: Introduction
INTRODUCTION 1.1 Product Introduction InvertaPuls IP4-3 welding machine is compact pulse MIG-MAG welding inverter especially developed for car body repair. The unique benefit is triple wire feed unit which together with its excellent welding properties for thin sheet metal as well as aluminum and CuSi makes it possible to use this device to repair all kinds of vehicles with fine quality results. -
Page 5: Connecting To The Electric Network
Operation Manual InvertaPuls IP4-3 2.3 Connecting to the electric network Check if the voltage stated on the device label complies with rated voltage of alternate voltage of your electric network. The device can be connected to electric socket equipped with protective contact installed by authorized electrician. -
Page 6: Torch Wire Liner
InvertaPuls IP4-3 Operation Manual 2.5 Torch wire liner For mild steel, the wire feed tube consists of a steel spiral. When using wire electrodes made of chromium-nickel-steel and of aluminum and other metals, a tube of wear-resistant plastic (for example Teflon) is used. Plastic guides have a lower friction coefficient than steel. -
Page 7: The Feeding Unit
Operation Manual InvertaPuls IP4-3 2.6 The feeding unit Pressure adjustment Feeding rolls Fixing point Please choose the feeding rolls correspond to used welding wire. Material Shape Diameter Article-Number 0,6/0,8mm 337219 Inox CuSi 0.8/1.0mm 337220 CuAl 1,0/1,2mm AlMg 0,8/1,0mm AlSi 1.0/1.2mm... -
Page 8: Connecting The Ground Cable
InvertaPuls IP4-3 Operation Manual 2.8 Connecting the ground cable It`s necessary to connect the grounding clamp in the very vicinity of welded place. The transfer contact must be metallic clear free of dust and color. 2.9 MMA – TIG welding connection... -
Page 9: Safety And Fire Instruction
Operation Manual InvertaPuls IP4-3 3 SAFETY AND FIRE INSTRUCTION Keep this device away from children. You must follow the safety and fire instructions when you work with the welding device and for welding in a protective atmosphere. Follow all regulations for the prevention of accidents during "welding, cutting and similar working activities". -
Page 10: Welding In The Environment With Higher Electrical Danger
InvertaPuls IP4-3 Operation Manual Recommended welding helmet lens shade according ISO 4850: CYLINDERS CAN EXPLODE Gas cylinders contain gas under high pressure which can explode if damaged or exposed to a heat. Regional safety regulations for pressurised gas must be followed. -
Page 11: Operation
Operation Manual InvertaPuls IP4-3 4 OPERATION 4.1 Switching ON the machine Always use the main switch on the back side of the machine to turn On and Off the device, never use the power plug for this purpose! 4.1.1 Power-on sequence After powered special power on sequence is started on the operating panel, to give the user information about the firmware. -
Page 12: Welding Mode Selection
InvertaPuls IP4-3 Operation Manual 4.2.1 Welding mode selection (Not available if MMA/TIG selected) - 2- cycle mode - 4- cycle mode - Manual wire inch mode. In wire speed window is possible to adjust the speed for manual feed. Feeding is activated by pressing the trigger button. - Page 13 Operation Manual InvertaPuls IP4-3 Interval welding To activate interval welding program, the pause time must be set greater than 0 (factory setting). To disable interval welding feature, set the pause time parameter to 0 (menu parameter number 1.9 – PAU). Interval function is available in both – 2cycle and 4cycle...
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Page 14: Welding Process Selection
InvertaPuls IP4-3 Operation Manual 4.2.2 Welding process selection - Standard MIG/MAG welding process - Pulsed MIG/MAG welding process (EcoPulse only) - MIG/MAG Double Pulse welding process - MMA welding process - WIG welding with Lift Arc ignition Synergy parameters for MIG/MAG welding... -
Page 15: Selection Of The Additional Material
Operation Manual InvertaPuls IP4-3 MIG / MAG Double Pulse Double pulse frequency – define a speed of interleaving hot and cold phases in double pulse welding Double pulse amplitude – power ratio between hot and cold phases in double pulse... -
Page 16: Selection Of The Additional Material Diameter
InvertaPuls IP4-3 Operation Manual 4.2.4 Selection of the additional material diameter 0,6mm 0,8mm 1,0mm (1,2mm) 4.2.5 MENU For enhanced adjustment is available MENU function. Press and hold for 3 seconds Page 16... -
Page 17: Global Menu Parameters
Operation Manual InvertaPuls IP4-3 4.2.5.1 List of MENU parameters: Double Display Description Min. Max. Step Unit Pulse Pulse Name MMA TIG Gas pre-flow time 10,0 Gas post-flow time 10,0 Hot-start level Crater-fill level Hot-start slope time 10,0 Crater-fill slope time 10,0 Active time for interval weld. -
Page 18: Set Up, Adjustment And Display Description
InvertaPuls IP4-3 Operation Manual Set up, adjustment and display description 4.3.1 Welding power set up Teh welding-brazing machines are controlled with full synergic feature (except Manual modus). The welding power is to adjust just with one main rotary encoder. By press of the encoder button, wire speed (in meters/min) or material thickness (in millimeters) can be selected. -
Page 19: Job Mode
Operation Manual InvertaPuls IP4-3 JOB Mode The JOB mode allows you to store up to 100 individual parameter settings in addition to the preset programs. Change from synergic mode to JOB mode made by short press of the JOB button . After entered the Job mode, number of actual job is shown in the Material thickness / JOB window. -
Page 20: Arc Control
InvertaPuls IP4-3 Operation Manual 4.7 ARC Control If there is no arc detected for more than 3 seconds during active welding the inverter will be automatically switched off. This feature may prevent user from some desired actions. In case of feeding the wire in the torch, please use Manual feed mode described before. -
Page 21: Maintenance
Operation Manual InvertaPuls IP4-3 5 MAINTENANCE Pull out the power cable from the socket before every maintenance and troubleshooting. The device is almost maintenance free. It`s necessary to check feeding wheel, pressure roller and inflow nozzle regularly, if there is not some dirt. -
Page 22: Technical Data
InvertaPuls IP4-3 Operation Manual 6 TECHNICAL DATA InvertaPuls IP4-3 / 400V : Mains connection 3~ 400V +/-15% Mains cable 4x4qmm cable's length 10m Fusing 16Amp Load capacity @ 40°C 60% ED @ 240Amp/29.6V 100% ED @ 200Amp/28V Peak input current... - Page 23 Operation Manual InvertaPuls IP4-3 InvertaPuls IP4-3 / 200V : Mains connection 2~ 200V +/-15% (2~ 240V +5/-15%) (1~ 230V +5/-15%) (1~ 208V/220V +10/-15%) Mains cable 3x4qmm cable's length 10m Fusing 32Amp Load capacity MMA @ 40°C 30% ED @240Amp/29.6V 60% ED @190Amp/27.6V 100% ED @150Amp/26V Load capacity MIG @ 40°C...
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Page 24: Average Consumption Values For Welding
InvertaPuls IP4-3 Operation Manual IP4-3 / 200V - Connection Brown Blue Green / Yellow 115V / 200V 120V / 240V 230V 208V / 220V Brown Blue Green / Yellow Ground (PE) Ground (PE) Ground (PE) Ground (PE) 7 AVERAGE CONSUMPTION VALUES FOR WELDING 7.1 Average welding wire consumption for MIG / MAG welding... -
Page 25: Crni Welding Wire
Operation Manual InvertaPuls IP4-3 7.1.2 CrNi welding wire 0,6 mm 0,8 mm 1,0 mm Welding wire Welding wire Welding wire Wire feed rate diameter diameter diameter 2m/min 0,5kg/h 0,6kg/h 0,8kg/h 3m/min 0,7kg/h 0,9kg/h 1,1kg/h 5m/min 1,1kg/h 1,5kg/h 1,9kg/h 7m/min 1,6kg/h... -
Page 26: Average Shielding Gas Consumption For Mig / Mag Welding
InvertaPuls IP4-3 Operation Manual 7.2 Average shielding gas consumption for MIG / MAG welding 7.2.1 MIG / MAG steel welding Welding wire 0,6mm 0,8mm 1,0mm 1,2mm diameter Average gas 8 l/min 9l/min 10l/min consumption 7.2.2 MIG / MAG aluminium welding... - Page 27 Operation Manual InvertaPuls IP4-3 Mechanical defects are mostly the result of irregular wire feeding or its blocking. Electrical defects cause partial or full device failure. Only an authorized electrician can repair the electrical part of welding device. The trobleshooting should be executed in the OFF mode first and in the following sequence: - Check up the solidity of electrical connections on switches, current transformer, suppressor and also the solidity of plugged and soldered connections.
- Page 28 InvertaPuls IP4-3 Operation Manual Wire feeding malfunction Pressing roller is loosen Increase the pressure to the leaf spring by using the grooved screw Wire has got out from feeding Center the intake nozzle Wire feed wheel grove is worn up...
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Page 29: Distributors Worldwide
Operation Manual InvertaPuls IP4-3 9 Distributors Worldwide Here you can find our worldwide distributors: https://www.wielanderschill.com/service/vertretungen-weltweit/ https://www.wielanderschill.com/en/service/distributors-worldwide/ Page 29... -
Page 30: Eu-Declaration Of Conformity
InvertaPuls IP4-3 Operation Manual 10 EU-Declaration of Conformity Page 30... - Page 31 Operation Manual InvertaPuls IP4-3 Page 31...