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Sulzer JWC Environment 7-SHRED-1-H-4000 Operation And Maintenance Manual

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OPERATION and MAINTENANCE MANUAL
THERMAL 4 LLC
MONSTER INDUSTRIAL GRINDER
Model 7-SHRED-1-H-4000
Serial No. 114665-1-11
Contractor
Manufacturer/Local Rep
Thermal 4 LLC
JWC Environmental
790 South Ivy Street
2600 South Garnsey Street
Canby, OR 97013
Santa Ana, CA 92707
Ph:Alexandria, IN 46001-8649
Ph: 800-331-2277
Ph: 765-724-3554

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Summary of Contents for Sulzer JWC Environment 7-SHRED-1-H-4000

  • Page 1 OPERATION and MAINTENANCE MANUAL THERMAL 4 LLC MONSTER INDUSTRIAL GRINDER Model 7-SHRED-1-H-4000 Serial No. 114665-1-11 Contractor Manufacturer/Local Rep Thermal 4 LLC JWC Environmental 790 South Ivy Street 2600 South Garnsey Street Canby, OR 97013 Santa Ana, CA 92707 Ph:Alexandria, IN 46001-8649 Ph: 800-331-2277 Ph: 765-724-3554...
  • Page 3 JWC ENVIRONMENTAL ® ® ® CHANNEL MONSTER / MACHO MONSTER / MUFFIN MONSTER ® ® MINI MONSTER / SLUDGE MONSTER OPERATION AND MAINTENANCE MANUAL This manual, and all the information contained herein, is the exclusive property of JWC Environmental. It is fully protected by copyright and contains information of a proprietary nature.
  • Page 4 PAYMENT TERMS Subject to any contrary terms set forth in our price quotation, order acceptance or invoice the full net amount of each invoice is due and payable in cash within 30 days from the date of the invoice. If any payment is not received within such 30-day period, Buyer shall pay Seller the lesser of 1 ½% per month or the maximum legal rate on all amounts not received by the due date of the invoice, from the 31st day after the date of invoice until said invoice and charges are paid in full.
  • Page 5 JWC Environmental 2600 South Garnsey Street Santa Ana, California 92707 Phone: 949-833-3888 Reconditioning Service 1. Free Labor Under the Free Labor Reconditioning Policy, JWC Environmental provides free labor services on refurbishing all Muffin Monster grinders. When the work is performed by factory personnel at the JWC Environmental service center, there is no labor charge for the reconditioning or replacement of any product component manufactured by JWC Manufacturing (excluding motor, reducer and controllers).

  • Page 7: Table Of Contents

    7-SHRED-1-H GRINDER TABLE OF CONTENTS CUSTOMER ORDER, TERMS AND CONDITIONS SECTION 1 INTRODUCTION AND SAFETY 1.1 LIMITATION OF USE......................... 1-1 1.2 DESIGN COMPLIANCE......................1-1 1.3 SAFETY ............................. 1-1 1.4 RETURNS AND SERVICE QUESTIONS .................. 1-2 SECTION 2 RECEIVING, INSTALLATION AND STARTUP 2.1 UNPACKING AND STORAGE....................
  • Page 8 7-SHRED-1-H GRINDER LIST OF FIGURES FIGURE 5-1 CUTTER ORIENTATION ..................... 5-3 LIST OF TABLES TABLE 1-1 SPECIFICATIONS ......................... 1-2 TABLE 1-2 MATERIALS ........................... 1-2 TABLE 3-1 INSPECTION AND LUBRICATION SCHEDULE ..............3-1 TABLE 3-2 RECOMMENDED LUBRICANTS................... 3-1 TABLE 4-1 TROUBLESHOOTING ......................4-1...

  • Page 11: Section 1 Introduction And Safety

    7-SHRED-1-H GRINDER SECTION 1 INTRODUCTION AND SAFETY 7-Shred-1-H industrial grinder reduces materials to a uniform size. The grinder is mounted horizontally in a stand provided by JWCE or others. DO NOT SUSPEND LOADS OVERHEAD OF The top-mounted electric motor with oil filled PERSONNEL.

  • Page 12: Returns And Service Questions

    7-SHRED-1-H GRINDER TABLE 1-1 SPECIFICATIONS (CONTINUED) Reducer Ratio 59:1 Estimated Weights Grinder - 5975 lbs. Stand - 600 lbs. Hopper - 350 lbs. TABLE 1-2 MATERIALS Housings, Covers, Ductile iron. Side Rails Cutters, Spacers 17 tooth, 4130 alloy steel. Seal Faces Buna-N.

  • Page 13: Section 2 Receiving, Installation And Startup

    7-SHRED-1-H GRINDER SECTION 2 RECEIVING, INSTALLATION AND STARTUP Review all warnings and cautions before grinder STORAGE installation and startup. Store components in shipping containers in a dry, secure and clean environment between -40ºF and +149ºF until installation if required. Contact JWCE if equipment is to be stored for more than three months prior to installation.

  • Page 14: Hopper (If Provided Or Shipped Separately)

    7-SHRED-1-H GRINDER Check the grinder speed reduce sight glass and verify the speed reducer is correctly oiled. 2.4.3 Hopper (if provided or shipped separately) The hopper typically is shipped with the spray wash attached. Attach lifting equipment capable of supporting the hopper weight.

  • Page 15: Section 3 Maintenance

    7-SHRED-1-H GRINDER SECTION 3 MAINTENANCE Review all warnings and cautions prior to grinder Recommended intervals based normal maintenance. operation usage. Increase the frequency of inspections in harsh environments. Refer to Table 3-1 is the recommended grinder inspection Paragraph 3.2.1 for interval frequencies for motor and lubrication schedule.

  • Page 16: Grinder Cutter Stack

    7-SHRED-1-H GRINDER 3.2.1 Motor Refer to the motor data sheet in Section 6 for the motor used in this application. The lubrication requirements depends on the motor Wear Eye And Ear Protection When Steam size and the service conditions. Cleaning Components. Service conditions are: Inspect the grinder components in accordance with the schedule established by the user and the...

  • Page 17: Long Term And Permanent Shutdowns

    7-SHRED-1-H GRINDER LONG TERM AND PERMANENT For on-site permanent removal only, dispose of SHUTDOWNS components in accordance with all applicable safety disposal regulations and standards. Contact JWCE prior to permanent removal or extended shutdowns longer than one year. SOLVENTS ONLY WELL VENTILATED NON-SMOKING AREAS.
  • Page 18 7-SHRED-1-H GRINDER This page intentionally left blank.

  • Page 19: Section 4 Troubleshooting

    7-SHRED-1-H GRINDER SECTION 4 TROUBLESHOOTING Review all warnings and cautions prior to performing grinder troubleshooting. The grinder is designed to operate smoothly and quietly. Stop operation and inspect the grinder per Section 3 if any unusual or excessive noise or POWER OFF AND TAG OUT SUPPLY component temperature rise is noted.
  • Page 20 7-SHRED-1-H GRINDER TABLE 4-1 TROUBLESHOOTING (CONTINUED) SYMPTOM POSSIBLE CAUSE SOLUTION Grinder motor Supply voltage out of tolerance. Check that supply power voltage and overload current are not excessive. Adjust supply power voltage or current if required. Bad grinder motor power Check cabling and motor connections for connection.

  • Page 21: Section 5 Removal And Replacement

    7-SHRED-1-H GRINDER SECTION 5 REMOVAL AND REPLACEMENT Review all safety precautions prior to grinder • Use care in lifting grinder. Verify that lifting component removal and replacement. equipment is rated for the grinder weight. • Inspect all removed parts for damage, cracks, Observe the following guidelines during the or excessive wear.

  • Page 22: 5.2.1.1 Drive Motor

    7-SHRED-1-H GRINDER 5.2.1.1 Drive Motor Slowly lift the equipment adapter spool from the unit top cover and place it on a clean, flat work The motor can be removed with and/or without surface. removing grinder assembly from installation. Remove the spool-to-top cover gasket, replace if damaged.

  • Page 23: Cutters And Spacers

    7-SHRED-1-H GRINDER 5.2.6 Cutters and Spacers A. Remove shaft clamp. Install a normal sized cutter on the taller drive shaft, index mark at Remove top cover, drive/driven gears, top end position 1. housing and side rails. B. Install a spacer on the driven shaft, then on the Note spacer and cutter stacking configuration prior drive shaft.

  • Page 24: Bottom Cover

    7-SHRED-1-H GRINDER cracks, excessive wear, or other damage. File and clean off any burrs. Replace any damaged shafts. 5.2.9 Bottom Cover Remove hardware securing the bottom cover to the bottom end housing, then remove the bottom cover. 5.2.10 Bottom End Housing Remove the top cover, drive/driven gears, top end housing, side rails, cutters and spacers and bottom cover.
  • Page 25 7-SHRED-1-H GRINDER SECTION 6 DRAWINGS The configuration and assembly drawings for the grinder include: • Grinder General Arrangement (if part of a system). • Grinder Assembly / Parts List • Grinder Configuration / Parts List • Grinder Drive Assembly / Parts List •...
  • Page 26 7-SHRED-1-H GRINDER This page intentionally left blank.
  • Page 38 Rotext2(0) 1780 1.15 418141035YE REL. S.O. S.F. ROTOR 364TC 230/460 TYPICAL DATA FRAME VOLTS NEMA DESIGN TEST S.O. 136/68 AMPS CODE LETTER TEST DATE CONT TEFC .0277/.110 TYPE DUTY ENCLOSURE STATOR RES.@ 25 3/60 40/F 492281 PHASE/HERTZ AMB C/INSUL OHMS (BETWEEN LINES) .632-./0 <.5.2*74757/-*53<=32/5,23>...
  • Page 39 Rotext2(0) REL. PHASE/ FRAME TYPE VOLTS S.O. HERTZ 364TC 3/60 1780 230/460 AMB C/ NEMA CODE AMPS DUTY S.F. ENCL. INSUL. DESIGN LETTER 136/68 CONT 40/F 1.15 TEFC TEST TEST STATOR RES.@25 C ROTOR S.O. DATE OHMS (BETWEEN LINES) 492281 418141035YE .0277/.110 PERFORMANCE...
  • Page 40 Rotext2(0) 1780 1.15 418141035YE REL S.O. S.F. ROTOR 364TC 230/460 TYPICAL DATA FRAME VOLTS NEMA DESIGN TEST S.O. 136/68 AMPS CODE LETTER TEST DATE CONT TEFC .0277/.110 TYPE DUTY ENCLOSURE STATOR RES.@ 25 3/60 40/F 492281 PHASE/HERTZ AMB C/INSUL OHMS (BETWEEN LINES) )8*+%'%.*:8+2*:%+)*8==)*5")#*( +$2.2:'88(*+9:)*8==)*5!)"( "#...

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