Sulzer Muffin Monster 10000 Series Installation, Operating And Maintenance Instructions
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- Page 1 Grinder – 10000 Open Channel Series Installation, Operating and Maintenance Instructions www.sulzer.com Rev. NC 3/2019A SULZER CONFIDENTIAL...
- Page 2 Fl: Viranomaisten vaatiessa teknisten tietojen lomaketta lomakkeen valtuutetun laatijan nimi ja osoite:: RU: Ф.И.О и адрес лица, уполномоченного составлять техническую документацию no требованию органов власти: Frank Ennenbach, Director Product Safety and Regulations, Sulzer Management AG, Neuwiesenstrasse 15, 8401 Winterthur, Switzerland.
- Page 4 Direttiva Bassa tensione 2014/35/UE, Direttiva механическому оборудованию 2006/42/ sull'emissione acustica ambientale 2000/14/CE ЕС, директивой по электромагнитной modificata dalla direttiva 2005/88/ CE совместимости 2004/108/ЕС, директивой по низковольтным устройствам 2014/35/EU, Директива по внешнему шуму 2000/14/ЕС, дополненная 2005/88/ЕС. EN ISO 12100-1, EN ISO 12100-2 SULZER CONFIDENTIAL...
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Page 5: Table Of Contents
EXTENDED SHUTDOWN ..................12 MAINTENANCE ...................... 13 Allowable Wear Tolerances ................14 TROUBLESHOOTING ..................... 14 Figures Grinder ........................5 Grinder Installation ...................... 9 Rotation ........................10 Top Cover and Gears ....................13 Cutter Wear ....................... 14 Tables Lubricants ......................... 13 SULZER CONFIDENTIAL... -
Page 6: Atex Warning Statements
Limitation of Use. The use of replacement parts that are not manufactured by or approved by Sulzer may affect the safe operation of the grinder and it may therefore become a safety hazard to both operators and other equipment. In these circumstances the Declaration provided will become invalid. -
Page 7: Nameplate Details
Installation and Operating Instructions Grinder – 10000 Open Channel Series Nameplate Details SULZER CONFIDENTIAL... -
Page 8: Safety And Hazard Warnings
Follow lockout procedures before connection / removing supply power. Electrical connection should only be made using equipment suitable for both rating and environment. Where any doubts exist regarding the suitability of equipment, Sulzer should be consulted before proceeding. Earthing points will be provided on electric drives (if supplied) and it is essential that these are correctly connected. - Page 9 The grinder must rotate in the correct direction for proper operation. This must be checked on installation and commissioning and after any maintenance has been carried out. Failure to observe this may lead to mechanical or electrical overload. SULZER CONFIDENTIAL...
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Page 10: General Information
6 bar as limited by shaft seals Pressure Personnel Information Anticipated Level of Applicable local, federal and area safety rules, regulations and Training, Ability & guidelines; discipline-specific apprenticeship/training Experience Special Physical Requirements Personnel Affected Installers, electricians, operators, maintenance personnel SULZER CONFIDENTIAL... - Page 11 914mm in front of controller Interface Limits Electrical 120V/1PH/60HZ to 575V/3PH/60HZ 220V/1PH/50HZ to 400V/3PH/50HZ Water Hydraulic Connection to Other Two (2) dry-contact relays indicating grinder Run and Fail conditions Equipment for remotely located monitoring operation powered by foreign sources SULZER CONFIDENTIAL...
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Page 12: Installation
When handling harmful or objectionable materials, adequate ventilation must be provided in order to disperse dangerous concentrations of vapours. It is recommended that wherever possible, Sulzer grinders should be installed with provision for adequate lighting, thus ensuring that effective maintenance can be carried out in satisfactory conditions. With certain product materials, a hosing down facility with adequate draining will simplify maintenance and prolong the life of grinder components. -
Page 13: Warning / Control Device
Rotate grinder drive motor 1-5 minutes every 3 months if stored either by hand or by applying power to the motor. Check for grinder drive lubricant leakage. Contact Sulzer if leakage exceeds 6ml. SULZER CONFIDENTIAL... -
Page 14: Noise Levels
Installation and Operating Instructions Grinder – 10000 Open Channel Series Sulzer is not liable if local or international regulations are not followed or for damage caused by wiring errors or improper shielding. Use lifting equipment rated for the weight of the grinder minimum attached to all the grinder top cover lifting rings as shown to lift the grinder. -
Page 15: Start-Up Procedure
If a third overload occurs within 60 seconds of the first, machine shuts down and III. energises an alarm circuit. After machine shutdown, relieve pressure, isolate, and lock off. Inspect machine, remove any obstruction and reset the controller. SULZER CONFIDENTIAL... -
Page 16: Dismantling Advice
The use of replacement items that are not approved by or manufactured by Sulzer may affect the safe operation of the grinder and it may therefore become a safety hazard to both operators and other equipment. -
Page 17: Re-Assembly Advice
CAUTION – electrical, cutting, lifting risk is possible Attach lifting equipment and remove the grinder. Ensure the machine is adequately supported prior to steam cleaning, excluding the drive assembly. Coat interior and cutters with rust inhibitor. Place the grinder into storage. See STORAGE. SULZER CONFIDENTIAL... -
Page 18: Maintenance
Ormskirk Lithium Complex 559* O-Ring grease Ironsides Lubricant Ltd Silicon Valve Grease* 0250/0077 Rust inhibitor Solent SOL-732-0620K Spray* General / Protectant WD-40 Company WD-40 Aerosol Lubricant* * O.E.M. (Original Equipment Manufacturer) Gears Figure 4 Top Cover and Gears SULZER CONFIDENTIAL... -
Page 19: Allowable Wear Tolerances
Seal cartridges for damage Loose cutter stack. Cutters for wear. The unit must be stripped down. Lock nuts loose. Drive gears for wear. Excessive noise, vibration or reversals Seal cartridges for contamination. Solids overloading. Motor overload. Cutters for wear. SULZER CONFIDENTIAL...
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