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Summary of Contents for Sulzer Channel Monster CMD Series
- Page 1 CMD Channel Monster Series Installation and Operating Instructions www.sulzer.com CMD_Channel_Monster_Series_EN_20201208_V01.docx...
- Page 2 RU: Ф.И.О и адрес лица, уполномоченного составлять техническую документацию по требованию органов власти: HR: Ime i adresa ovlaštene osobe za sastavljanje tehničke dokumentacije nadležnoj instituciji u slučaju zahtjeva: Frank Ennenbach, Director Product Safety and Regulations Sulzer Management AG, Neuwiesenstrasse 15, 8401 Winterthur, Switzerland...
- Page 3 EN: We declare under our sole responsibility that the product to which this manual and declaration relates are in conformity with the following standards or other normative documents. DE: Wir erklären in alleiniger Verantwortung, dass das Produkt, auf das sich dieses Handbuch und diese Erklärung beziehen, den folgenden Normen oder anderen normativen Dokumenten entspricht.
- Page 4 EN: As defined by ATEX Directive 2014/34/EU, Machinery Directive 2006/42/EC, EMC-Directive 2004/108/EC, Low Voltage Directive 2014/35/EU, Outdoor Noise Directive 2000/14/EC amended by 2005/88/EC. DE: Im Sinne der ATEX-Richtlinie 2014/34/EU Maschinenrichtlinie 2006/42/EG, EMV-Richtlinie 2004/108/EG, Niederspannungsrichtlinie 2014/35/EU, Lärmrichtlinie 2000/14/EG geändert durch 2005/88/EG. FR: Tel que défini par la directive ATEX 2014/34/EU, Directive sur les machines 2006/42/CE, EMC-Directive 2004/108/CE, Directive basse tension 2014/35/EU, Directive sur le bruit exterieur 2000/14/CE amendé...
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Page 5: Table Of Contents
Safety recommendations ........................6 Noise levels ............................6 Lubrication ............................6 Handling ............................7 Use of items not approved or manufactured by Sulzer ..............7 Inspection / Storage .......................... 7 Installation ............................8 Earth bonding [explosion-proof grinders only] ................... 9 Electrical installation ......................... -
Page 6: Atex Warning Statements (Refer To Nameplate To Check If Applicable)
ATEX nameplate or is supplied with a certificate of conformity. If there is any doubt as to the suitability of the equipment, please contact Sulzer before commencing with installation and commissioning. -
Page 7: Nameplate Details
Installation and Operating Instructions CMD Channel Monster Series Nameplate details Non ATEX Muffin Monster Gas & Dust Channel Monster Gas Only Equipment Group - Surface ATEX Category – High Protection Gas/Dust Explosion Proof Mechanical Equipment, assigned protection group per EN80079-36 IIB/IIIC Gas/Dust Group Temperature Class Gb/Dc Equipment Protection Level (Gas-1, Dust-22) -
Page 8: Safety And Hazard Warnings
Installation and Operating Instructions CMD Channel Monster Series Safety and hazard warnings Presence of dangerous voltage. Non-compliance may result in personal injury. Lock out – Tag out notification. Electrical hazard – non-compliance may result in personal injury. Keep clear of rotating components. Auto-restart of rotating components may occur after power loss if the main isolator is not off. -
Page 9: General Information
Installation and Operating Instructions CMD Channel Monster Series General information The grinder reduces solids in sewage. A separate control panel provides grinder controls. Model Cutter stack height (mm) CMD1810 CMD2410 CMD3210 CMD4010 1016 CMD5010 1270 CMD6010 1524 Weight (kg)* Model Model CMD1810 CMD4010... -
Page 10: Limitation Of Use
Installation and Operating Instructions CMD Channel Monster Series Limitation of use Limits of the machine Description Twin-shafted grinder with cutters, spacers and single drum enclosed in a cast iron housing meeting various standards, speed reducer, electric motor and motor controller Intended use Particle size reduction of municipal / industrial sewage waste CMD1810-XDS2.0 –... -
Page 11: Torque Settings
Then handling harmful or objectional materials, adequate ventilation must be provided in order to disperse dangerous concentrations of vapours. It is recommended that where possible, Sulzer grinders should be installed with provision for adequate lighting, thus ensure that effective maintenance can be carried out in satisfactory conditions. -
Page 12: Handling
The use of replacement items that are not approved by or manufactured by Sulzer may affect the safe operation of the grinder and it may therefore become a safety hazard to both operators and other equipment. -
Page 13: Installation
Installation and Operating Instructions CMD Channel Monster Series • Check paint for any slight damage and touch up if necessary. Standard Sulzer colour (RAL 5002). Installation Electrical, mechanical and maintenance work should only be performed by suitably qualified and competent persons and must be in accordance with relevant electrical and mechanical regulations. -
Page 14: Earth Bonding [Explosion-Proof Grinders Only]
The grinder is protected by a PLC control unit set to the correct operating philosophy. Only PLCs supplied or approved by Sulzer should be used. Failure to observe this requirement may cause premature machine failure and could invalidate the warranty of the machine. -
Page 15: Guards
Prior to operating the grinder, if any warning or control devices are fitted, these must be set in accordance with their specific instructions. Sulzer is not liable if local or international regulations are not followed or for damage caused by wiring errors or improper shielding. Use lifting equipment rated for the weight of the grinder minimum attached to all the grinder top cover lifting rings as shown to lift the grinder. -
Page 16: Dismantling Advice
Installation and Operating Instructions CMD Channel Monster Series 3. Always ensure that the machine is guarded in accordance with local health and safety requirements. 4. Apply power to grinder with the control panel control switch. 5. On start-up check the direction of rotation of the cutters. The cutters should rotate towards the centre when viewed from the inlet side. -
Page 17: Cleaning / Inspection
Extended shutdown For extended shutdown refer to the Inspection / Storage section. Maintenance For service or parts please contact your Sulzer representative. DO NOT attempt service other than that described in this section. Remove and lock out supply power. CMD_Channel_Monster_Series_EN_20201208_V01.docx... -
Page 18: Lubrication Table
Check cutter stack tightness and cutters for wear. Remove drive assembly, then remove top and bottom covers. If top or bottom seals housings are contaminated with effluent, contact your local Sulzer service centre. Prior to refitting top and bottoms covers, fit new gaskets. Every 5 years: •... -
Page 19: Allowable Wear Tolerances
Installation and Operating Instructions CMD Channel Monster Series Allowable wear tolerances Description Thickness Spacer Maximal 0.20 mm zero wear 0.75mm per side at edge of cutter Cutter Maximal 0.63 mm See Cutter Wear figure below Cutter Wear Troubleshooting Symptom Check Cutter rotation Cutters for wear Solids not reduced... - Page 20 JWC Environmental ∙ Unit 15, Daneside Business Park River Dane Road ∙ Congleton, Cheshire CW12 1UN United Kingdom ∙ www.sulzer.com CMD_Channel_Monster_Series_EN_20201208_V01.docx...
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