Sulzer Muffin Monster Inline 10000 Series Installation And Operating Instructions Manual
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Summary of Contents for Sulzer Muffin Monster Inline 10000 Series
- Page 1 10000 Inline Series Installation and Operating Instructions www.sulzer.com 10000_Inline_Series_EN_20201208_V01.docx...
- Page 2 RU: Ф.И.О и адрес лица, уполномоченного составлять техническую документацию по требованию органов власти: HR: Ime i adresa ovlaštene osobe za sastavljanje tehničke dokumentacije nadležnoj instituciji u slučaju zahtjeva: Frank Ennenbach, Director Product Safety and Regulations Sulzer Management AG, Neuwiesenstrasse 15, 8401 Winterthur, Switzerland...
- Page 3 EN: We declare under our sole responsibility that the product to which this manual and declaration relates are in conformity with the following standards or other normative documents. DE: Wir erklären in alleiniger Verantwortung, dass das Produkt, auf das sich dieses Handbuch und diese Erklärung beziehen, den folgenden Normen oder anderen normativen Dokumenten entspricht.
- Page 4 EN: As defined by ATEX Directive 2014/34/EU, Machinery Directive 2006/42/EC, EMC-Directive 2004/108/EC, Low Voltage Directive 2014/35/EU, Outdoor Noise Directive 2000/14/EC amended by 2005/88/EC. DE: Im Sinne der ATEX-Richtlinie 2014/34/EU Maschinenrichtlinie 2006/42/EG, EMV-Richtlinie 2004/108/EG, Niederspannungsrichtlinie 2014/35/EU, Lärmrichtlinie 2000/14/EG geändert durch 2005/88/EG. FR: Tel que défini par la directive ATEX 2014/34/EU, Directive sur les machines 2006/42/CE, EMC-Directive 2004/108/CE, Directive basse tension 2014/35/EU, Directive sur le bruit exterieur 2000/14/CE amendé...
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Page 5: Table Of Contents
Safety recommendations ........................6 Noise levels ............................6 Lubrication ............................6 Handling ............................7 Use of items not approved or manufactured by Sulzer ..............7 Inspection / Storage .......................... 7 Installation ............................8 Earth bonding [explosion-proof grinders only] ................... 9 Electrical installation ......................... -
Page 6: Atex Warning Statements (Refer To Nameplate To Check If Applicable)
ATEX nameplate or is supplied with a certificate of conformity. If there is any doubt as to the suitability of the equipment, please contact Sulzer before commencing with installation and commissioning. -
Page 7: Nameplate Details
Installation and Operating Instructions 10000 Inline Series Nameplate details Non ATEX Muffin Monster Gas & Dust Channel Monster Gas Only Equipment Group - Surface ATEX Category – High Protection Gas/Dust Explosion Proof Mechanical Equipment, assigned protection group per EN80079-36 IIB/IIIC Gas/Dust Group Temperature Class Gb/Dc Equipment Protection Level (Gas-1, Dust-22) 10000_Inline_Series_EN_20201208_V01.docx... -
Page 8: Safety And Hazard Warnings
Installation and Operating Instructions 10000 Inline Series Safety and hazard warnings Presence of dangerous voltage. Non-compliance may result in personal injury. Lock out – Tag out notification. Electrical hazard – non-compliance may result in personal injury. Keep clear of rotating components. Auto-restart of rotating components may occur after power loss if the main isolator is not off. -
Page 9: General Information
Installation and Operating Instructions 10000 Inline Series General information The grinder reduces solids in sewage. A separate control panel provides grinder controls. Model Cutter stack height (mm) 10000-B100 185 mm 10000-B150 185 mm Model Weight (kg)* 10000-B100 100 kg 10000-B150 108 kg *less drive Drive assembly weights (Kg) -
Page 10: Limitation Of Use
Installation and Operating Instructions 10000 Inline Series Limitation of use Limits of the machine Description Twin-shafted grinder with cutters and spacers enclosed in a cast iron housing meeting various standards, speed reducer, electric motor and motor controller Intended use Particle size reduction of municipal / industrial sewage waste Maximum flow rate B100 62 m3/hr B150 125 m3/hr... -
Page 11: Torque Settings
When handling harmful or objectional materials, adequate ventilation must be provided in order to disperse dangerous concentrations of vapours. It is recommended that where possible, Sulzer grinders should be installed with provision for adequate lighting, thus ensure that effective maintenance can be carried out in satisfactory conditions. -
Page 12: Handling
The use of replacement items that are not approved by or manufactured by Sulzer may affect the safe operation of the grinder and it may therefore become a safety hazard to both operators and other equipment. -
Page 13: Installation
Installation and Operating Instructions 10000 Inline Series • Check paint for any slight damage and touch up if necessary. Standard Sulzer colour (RAL 5002). Installation Electrical, mechanical and maintenance work should only be performed by suitably qualified and competent persons and must be in accordance with relevant electrical and mechanical regulations. -
Page 14: Earth Bonding [Explosion-Proof Grinders Only]
The grinder is protected by a PLC control unit set to the correct operating philosophy. Only PLCs supplied or approved by Sulzer should be used. Failure to observe this requirement may cause premature machine failure and could invalidate the warranty of the machine. -
Page 15: Guards
Prior to operating the grinder, if any warning or control devices are fitted, these must be set in accordance with their specific instructions. Sulzer is not liable if local or international regulations are not followed or for damage caused by wiring errors or improper shielding. Use lifting equipment rated for the weight of the grinder minimum attached to all the grinder top cover lifting rings as shown to lift the grinder. -
Page 16: Dismantling Advice
Installation and Operating Instructions 10000 Inline Series After a further 10 minutes of running, stop the machine, switch off and lock the main isolator. Check the tightness of all securing bolts. Re-check every 500 hours of operating time. Check the tightness of all cables and connections. Re-check every 500 hours of operating time. Observe manufacturer’s guidelines with regard to gearbox lubricant initial renewal and subsequent intervals. -
Page 17: Re-Assembly Advice
Extended shutdown For extended shutdown refer to the Inspection / Storage section. Maintenance For service or parts please contact your Sulzer representative. DO NOT attempt service other than that described in this section. Remove and lock out supply power. After first 3 months, then every 6 months or if solids not processed: Check cutters for wear, edges should not be rounded. -
Page 18: Lubrication Table
Installation and Operating Instructions 10000 Inline Series Lubrication table Manufacturer Lubricant Gear grease (do not mix) 500 grams Ormskirk Total Multis Complex EP2* O-Ring grease Ironsides Lubricant Ltd Silicon valve grease* 0250/0077 Rust inhibitor Solent SOL-732-0620K spray* General and protectant WD-40 Company WD-40 aerosol lubricant* * O.E.M. -
Page 19: Troubleshooting
Installation and Operating Instructions 10000 Inline Series Troubleshooting Symptom Check Cutter rotation Cutters for wear Solids not reduced Cutter stack tightness Grinder motor drive train Seal cartridges for damage Loose cutter stack Cutters for wear The unit must be stripped down Lock nuts loose Drive gears for wear Excessive noise, vibration or... - Page 20 JWC Environmental ∙ Unit 15, Daneside Business Park River Dane Road ∙ Congleton, Cheshire CW12 1UN United Kingdom ∙ www.sulzer.com 10000_Inline_Series_EN_20201208_V01.docx...
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