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TURFCO WIDESPIN 1530TM Manual

Truck mounted broadcast top dresser
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Truck Mounted Top Dresser
OPERATOR'S MANUAL
MAINTENANCE MANUAL
PARTS LIST
TURFCO
®
WIDESPIN 1530TM
Truck Mounted
Broadcast
Top Dresser
Product Number 85812
Starting Serial Number N00801
US Patent 6,149,079, 6,508,419 and 6,817,552
Manual Number 668469
DANGER -
IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY.
THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER
USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TO SET-UP, OPERATE OR SERVICE THE MACHINE.
TURFCO MFG. INC.
1655 101st. Avenue NE ● Minneapolis, MN 55449-4420 USA
Phone (763) 785-1000 ● FAX (763) 785-0556
Internet - www.turfco.com ● E-Mail - service@turfco.com
2010 Turfco Mfg., Inc.

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  • Page 1 USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE OR SERVICE THE MACHINE. TURFCO MFG. INC. 1655 101st. Avenue NE ● Minneapolis, MN 55449-4420 USA Phone (763) 785-1000 ● FAX (763) 785-0556 Internet - www.turfco.com ● E-Mail - service@turfco.com 2010 Turfco Mfg., Inc.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS All specifications, information, illustrations or photos in this manual are based on the latest information at the time of printing. The right is reserved to make changes without notice. Table of Contents Specifications ..........................3 Registered Trademarks and Patents ....................3 Product Records ..........................4 How To Obtain Parts and Service ....................4 Truck and Mounting Kit Requirements...

  • Page 3: Specifications

    Registered Trademark and Patents TURFCO WIDESPIN™ 1530 TM is covered by US Patent 6,149,079, 6,508,419 and 6,817,552. ® TURFCO , WIDESPIN™ and Mete-R-Matic are registered trademarks of Turfco Manufacturing, Inc. ® ® HEAVYSPREAD™ and LIGHTSPREAD™ are trademarks of Turfco Manufacturing, Inc. 85812...

  • Page 4: Product Records

    PRODUCT RECORDS Product Records IMPORTANT: Record the information from the serial number plate of your Turfco WideSpin 1530 TM Broadcast Top Dresser. It will be necessary to furnish your Product Number and Serial Number when ordering parts. WideSpin 1530 TM Broadcast Top Dresser...

  • Page 5: Truck And Mounting Kit Requirements

    MOUNTING KIT REQUIREMENTS Truck and Mounting Kit Requirements TRUCK REQUIREMENTS top dresser. The extra weight will effect the handling, balance, and braking performance of the truck. Before operating the top dresser, assure that the truck is properly equipped and designed to carry, operate, WARNING and control the weight of a fully loaded 1530 TM top dresser.

  • Page 6: Recognizing Safety Warnings And General Safety Practices

    SAFETY Recognizing Safety Warnings Used In Manual LOOK FOR THE SAFETY HAZARD WARNING SYMBOL The symbol is used to alert the operator of safety hazards. It is used in conjunction with the words DANGER, WARNING, and CAUTION. DANGER WARNING CAUTION “DANGER”...
  • Page 7 SAFETY Speeds should be reduced when turning or operating ● Do not strike the flywheel with a hammer or any on slopes. The operator must use common sense to hard object. This may cause the flywheel to shatter in determine a safe speed based on the equipment, the operation.

  • Page 8: Description

    WIDESPIN 1530 TM BROADCAST TOP DRESSER ● Do Not Allow Riders On or In the 1530 TM. The Turfco WideSpin 1530 TM Broadcast Top Dresser ● Do Not Operate On Slopes Over 15º Degrees. is a truck mounted broadcast top dresser. The ●...
  • Page 9 DESCRIPTION [ I ] DS85811-01 FIGURE 2 Hopper: The hopper [F] holds 0.54 cubic meters (19 Spinner Assembly: The spinner assembly [I] cubic feet) of top dressing material. The maximum broadcasts the flow of top dressing material being allowable weight of the top dressing material is 816.5 discharged from the conveyor belt.
  • Page 10 DESCRIPTION [ I ] DS85812-02 FIGURE 3 Electrical Power Supply Connection: The power LOCATION AND DESCRIPTION OF THE WIDESPIN supply connection [L] is designed to be plugged into 1530 TM OPERATOR POSITION the Electrical Power Supply Harness. The harness Operator Position: The proper location for the operator is part of the mounting kit and is sized to fit the type of the WideSpin 1530 TM Top Dresser is seated in the of truck being used to carry the WideSpin 1530 TM.

  • Page 11: Location And Description Of The Operator Position

    DESCRIPTION The locking handle will keep the spinner assembly WARNING locked into position. During Heavyspread operations, the spinner assembly should be adjusted to be level TO AVOID SERIOUS INJURY, with the ground. Move To the Operator’s Position At The Truck Before Engaging the Spinner Assembly.

  • Page 12: Operation

    OPERATION Operation WARNING WARNING TO AVOID SERIOUS INJURY TO AVOID SERIOUS INJURY, and To Avoid Damage to the truck and 1530 TM Read and Understand the Entire top dresser, DO NOT Drive or Operate the 1530 Operator’s Manual Before Operating TM Top Dresser At Speeds Over 8 Km/h (5 MPH).

  • Page 13: Pre-Operation Check List

    OPERATION PRE-OPERATION CHECK LIST ● Check - Power supply harness is plugged into the 1530 TM and is properly attached to the trucks ● Check Temperature - Refer to the Operators battery. Manual for the truck to determine if the temperature is too cold or too hot to operate the trucks hydraulic ●...

  • Page 14: Setting Controls For Lightspread Or Heavyspread Operations

    OPERATION SETTING CONTROLS FOR LIGHTSPREAD OR Setting WIDESPIN 1530 TM Spinner Hydraulic HEAVYSPREAD OPERATIONS Speed Control (See Figures 5, 6 and 7) The speed control varies the Changes to the settings of the spinner speed control, speed of the spinner wheels. the metering gate, spinner diverter, spinner wheel vane Increasing the speed increases mounting angles, and the conveyor belt speed control...
  • Page 15 OPERATION LIGHTSPREAD™ HEAVYSPREAD™ WARNING WARNING TO AVOID SERIOUS INJURY, Always Stop the Engine Before Making Any Lightspread or Heavyspread Adjustments. LIGHTSPREAD™ HEAVYSPREAD™ LIGHTSPREAD™ HEAVYSPREAD™ <3 ADJUST METERING GATE PULL METERING GATE IN THE “LIGHTSPREAD" STOP PIN OUT. ADJUST RANGE. METERING GATE WITHIN “HEAVYSPREAD”...

  • Page 16: Adjusting Spinner Wheel Vanes

    OPERATION Adjusting Spinner Wheel Vanes Setting WIDESPIN 1530 Conveyor Belt Speed (See Figures 6 and 7) Control Changing the vane mounting angle is necessary Turning control knob during the changeover between Lightspread and counterclockwise increases Heavyspread operations. the belt speed - clockwise slows the belt speed.

  • Page 17: Widespin 1530 Tm Top Dresser Shutdown

    OPERATION TOP DRESSING OPERATION Do not operate the top dresser on side slopes over 15° degrees. Do not operate the top dresser up and down Forward speed is an important part of top dressing. side slopes over 15° degrees. Do not operate the Moderate and constant speed will provide the best top top dresser with an over filled or overloaded hopper.

  • Page 18: Operator Daily Inspection

    OPERATION Operator Daily Inspection Troubleshooting Table WARNING PROBLEM POSSIBLE CAUSE Poor Trucks Engine RPM Speed Too Slow To TO AVOID SERIOUS INJURY, Spreading Provide Hydraulic Power To Top Dresser. Do Not Attempt To Perform Any Results Trucks Governor Setting Too Low To Allow Inspection, Adjustment, or Service Engine To Provide Hydraulic Power To Top Dresser.

  • Page 19: Storage

    OPERATION Storage TO STORE THE WIDESPIN 1530 TM OVER AN TO RETURN TO SERVICE AFTER EXTENDED EXTENDED PERIOD, perform a complete inspection. STORAGE, inspect the entire machine for any damage Refer any needed service or repair to service level that may have occurred during storage. Refer any personnel.

  • Page 20: Decals

    DECALS Decals DANGER STAY CLEAR WHILE SPINNERS ARE OPERATING DOMESTIC DANGER KEEP HANDS and FEET AWAY DOMESTIC WARNING HIGH PRESSURE FLUID HAZARD TO AVOID SERIOUS INJURY, DO NOT USE HANDS TO CHECK FOR HYDRAULIC LEAKS. WEAR EYE PROTECTION. DOMESTIC DOMESTIC AND CE 415 mm (16.3")
  • Page 21 Truck Mounted Broadcast Top Dresser (5 MPH) Part No. 662250 Product Number 85812 AND CE US Patent 6,149,079, 6,508,419 and 6,817,552 TURFCO MFG INC Minneapolis, MN. 55449 DOMESTIC 299 Kg (660 lbs) LpA 84.7 dBA LwA 100.9 dBA DOMESTIC AND CE LIGHTSPREAD™...

  • Page 22: Service Level Maintenance

    SERVICE LEVEL MAINTENANCE Service Level Maintenance CONVEYOR BELT SCRAPER WARNING The scraper should lightly rub on the belt. The scraper THE FOLLOWING SERVICE AND should be adjusted to maintain the light contact. Check ADJUSTMENT PROCEDURES ARE for a buildup of top dressing material in and around FOR QUALIFIED SERVICE LEVEL the springs that may restrict the contact.

  • Page 23: Conveyor Belt Tracking And Centering Adjustments

    SERVICE LEVEL MAINTENANCE CONVEYOR BELT TRACKING AND CENTERING ADJUSTMENTS (See Figure 9) from side to side when the hopper is loaded. Check If tracking or centering problems occur, first check tracking and make small adjustments if needed. for unequal tension measurement on the conveyor Both ends of the rear roller should be visible when belt tension adjusters.

  • Page 24: Hydraulic System

    SERVICE LEVEL MAINTENANCE Hydraulic System (See Figure 10) INSPECTING HYDRAULIC HOSES AND FITTINGS The trucks hydraulic system provides all of the hydraulic power and fluid to operate the WideSpin 1530 TM. The Do not attempt to inspect the hydraulic hoses or fittings WideSpin 1530 TM does not have its own separate with the truck engine running, the truck hydraulic hydraulic fluid reservoir.
  • Page 25 SERVICE LEVEL MAINTENANCE MANIFOLD VALVE BLOCK from becoming too high in the system. The relief valve The manifold valve block contains a relief valve, is a non-adjustable type valve that routes excess the conveyor belt speed control, and the S1 and S2 pressure back to the truck through the “Pressure Out”...
  • Page 26 SERVICE LEVEL MAINTENANCE The motor rotates only in a clockwise direction (as Conveyor Belt Speed Control: Located in port “FC” in viewed from the left side of the machine) If the motor is the block. The conveyor belt speed control controls the operating in reverse, check the possibility of reversed speed of the conveyor belt by regulating the amount of connections at the motor (ports A and B) or at the...
  • Page 27 SERVICE LEVEL MAINTENANCE The hydraulic flow enters the speed control at the input ● Trucks hydraulic flow selector on wrong setting. port (IN). Flow comes from the manifold valve block ● Check restricted operation with other (port PF). components. Check for a buildup of top dressing The controlled flow going out of the speed control at the material or obstructions caught under the spinner controlled flow port (CF) goes to the spinner assembly...

  • Page 28: Electrical System

    SERVICE LEVEL MAINTENANCE Electrical System Before servicing the electrical system, check the ● Check the in-line fuse in the WideSpin 1530 TM red following: power supply connection wire. Proper fuse is a 15 AMP, type AGC-15. ● Check the power supply at the truck. Ensure that the truck is supplying the proper voltage.
  • Page 29 SERVICE LEVEL MAINTENANCE NEGATIVE ( - ) POSITIVE (+) HAND HELD ELECTRICAL POWER ON/OFF SUPPLY HARNESS CONTROL BOX CABLE POWER SUPPLY CONNECTION GROUND ( - ) MANIFOLD MAIN WIRING VALVE HARNESS BLOCK BLANK CONNECTOR WITH PLUGS USED TO SEAL CONNECTOR BODY SV85812-05 FIGURE 12 ELECTRICAL POWER SUPPLY HARNESS AND...
  • Page 30 SERVICE LEVEL MAINTENANCE FIGURE 14 FUSE 15 AMP TYPE AGC-15A WIDESPIN 1530 TM ELECTRICAL SCHEMATIC HAND HELD CONTROL BOX MANIFOLD BLOCK UNUSED CONNECTORS WIDESPIN 1530 TM SV85812-07 MAIN WIRING HARNESS (See Figures 11, 12, and 14) assembly) to test for voltage at solenoids S1 and S2. During operation, when the solenoids are activated, The main electrical harness provides electrical they close the valves allowing hydraulic flow to power...

  • Page 31: Adjustment Of Spinner Vanes

    SERVICE LEVEL MAINTENANCE Adjusting Spinner Wheel Vanes (See Figure 15 and 16) INSIDE LOCKING SCREW WARNING SLOT VANE TO AVOID SERIOUS INJURY, Always Stop (SHOWN IN the Engine Before Making Any Lightspread/ LIGHTSPREAD Heavyspread Adjustments to the Spinner Vanes. POSITION) Changing the vane mounting angle varies the width and pattern of the overall spread and is necessary during MOUNTING...

  • Page 32: Removing Spinner Assembly

    SERVICE LEVEL MAINTENANCE Removal Of The Spinner Assembly If the spinner assembly is removed, the WideSpin Step 5. Lift the spinner assembly up and remove from 1530 TM can be used as a material handler for top the rear member of the WideSpin 1530 TM frame. dressing material.

  • Page 33: Conveyor Belt Replacement

    SERVICE LEVEL MAINTENANCE Conveyor Belt Replacement Replacement of the conveyor belt may be necessary if Step 8. Clean the pan and plastic pan cover. Inspect it is worn, has been damaged, or will no longer stay in for wear and sharp edges that may damage the new proper alignment and adjustment.

  • Page 34: Parts Lists

    PARTS LISTS 85812 Mounting Components PRESSURE OUT PRESSURE IN PL86158-02 ITEM 31 - MANUAL, ASSEMBLY AND INSTALLATION ITEM 32 - MANUAL, OPERATOR AND PARTS LISTS 85812...
  • Page 35 PARTS LISTS 85812 Mounting Components Item Part Description Qty. 658297 Pin, Lynch, Front Mounting ..............2 661727 Pin, Hitch, Rear Mounting ...............2 662241 Bracket, Rear Mounting, Right or Left Hand ...........2 440120 Bolt, Carriage, 3/8”-16 x 1-1/4” ...............6 452006 Washer, Flat, 3/8” ID x 7/8” OD x 5/64” Thick ........6 446142 Washer, Lock, 3/8”...
  • Page 36 PARTS LISTS Hopper, Lifting Bracket, and Metering Gate Assembly PL85812-04 85812...
  • Page 37 PARTS LISTS Hopper, Lifting Bracket, and Metering Gate Assembly Item Part Description Qty. 662203 Panel, Hopper, Left Hand Side, 1530 TM ..........1 662202 Panel, Hopper, Right Hand Side, 1530 TM ..........1 662201 Panel, Hopper, Front, 1530 TM ..............1 662882 Panel, Hopper, Rear, 1530 ..............1 662205 Seal, Hopper, Side ..................2 662204...
  • Page 38 PARTS LISTS Conveyor Belt, Pan and Rollers PL85812-01 85812...
  • Page 39 PARTS LISTS Conveyor Belt, Pan and Rollers Item Part Description Qty. 668039 Roller, Extruded, (1530 Idler Roller) ............1 653393 Spacer, Rear, Idler Roller ...............2 665429 Bearing, Pillow Block, 1.25” Bore ............4 499051 Set Screw, 1/4”-28 x 1/4” ...............8 400444 Screw, Hex Head, 1/2”-20 x 1-3/4” ............4 444816 Nut, Hex, 1/2”-20 Nylock .................4 658073...
  • Page 40 PARTS LISTS Conveyor Belt Hydraulic Motor, Conveyor Belt Scraper, Rear Deflector, and Inspection Panel PL85812-02 85812...
  • Page 41 PARTS LISTS Conveyor Belt Hydraulic Motor, Conveyor Belt Scraper, Rear Deflector, and Inspection Panel Item Part Description Qty. 659388 Motor Hydraulic, Conveyor Belt Drive .............1 463031 Key, Woodruff, 1/4” x 1” ................2 661439 Brace, Belt Motor ..................1 400444 Screw, Hex Head, 1/2”-20 x 1-3/4” ............2 446154 Washer, Lock, 1/2”...
  • Page 42 PARTS LISTS Spinner Speed Control and Manifold Block PL85812-03 Item Part Description Qty. 661368 Manifold Valve Block Assembly ..............1 657671 Screw, Hex Head, 3/8”-16 x 4” ...............2 446142 Washer, Lock 3/8” ...................2 443110 Nut, Hex, 3/8”-16 ..................2 662728 Control, Flow, Spinner Speed ..............1 662729 Stop, Flow Control Lever ................1 452002...
  • Page 43 PARTS LISTS Manifold Valve Block PL85812-11 TORQUE 5 FT-LB (6.8 Nm) MAXIMUM Item Part Description Qty. 661565 Cartridge, Solenoid Valve (S1 and S2) S1 - Spinner “Start and Stop” S2 - Conveyor Belt “Start and Stop” ...........2 660606 Coil, Solenoid Valve (S1 and S2) ............2 661566 Seal Kit, Solenoid Valve (S1, S2, and RV) ..........3 661567...
  • Page 44 PARTS LISTS Main Hydraulic System SPINNER SPEED FLOW CONTROL PRESSURE OUT TO SPINNERS MANIFOLD PRESSURE RETURN VALVE FROM SPINNERS BLOCK PL85812-08 CONVEYOR BELT HYDRAULIC MOTOR 85812...
  • Page 45 PARTS LISTS Main Hydraulic System Item Part Description Qty. 658641 Coupling, Quick Disconnect, Female, 3/8” ..........1 657250 Adapter, 7/8”-14 Male O-Ring / 3/4”-16 Male 37 Degree Flare ....4 657538 Elbow, 3/4”-16 Male O-Ring / 9/16”-18 Male 37 Degree Flare ....2 661401 Hose Assembly, Manifold Valve Block to Conveyor Motor .....2 661403...
  • Page 46 PARTS LISTS Spinner Assembly Hydraulics PRESSURE OUT TO HYDRAULIC BLOCK PORT SR PRESSURE IN FROM SPEED CONTROL LEFT SPINNER MOTOR RIGHT SPINNER MOTOR AS VIEWED FROM TOP PL85812-09 Item Part Description Qty. 661460 Motor, Hydraulic, Spinner, 1530 .............2 657536 Elbow, 9/16”-18 Male to 9/16”-18 Male 37 Degree Flare ......1 657660 Adapter, 9/16”-18 Male O-Ring to 9/16”-18 Male 37 Degree Flare ..1 658641...
  • Page 47 PARTS LISTS 1530TM Hydraulic Schematic (85812 Only) PRESSURE IN PRESSURE FROM TRUCK OUT TO TRUCK RELIEF VALVE QUICK RELEASE FITTING SPINNER MANIFOLD SPEED VALVE BLOCK CONTROL CONVEYOR BELT PRESSURE IN SPEED CONTROL CONVEYOR BELT HYDRAULIC LEFT RIGHT MOTOR HYDRAULIC HYDRAULIC QUICK MOTOR MOTOR...
  • Page 48 PARTS LISTS WIDESPIN Spinner Assembly NOTE A: Torque Set Screws On Coupling Halves To 8.8-9.8 NM (78-87 Inch Pounds) (SEE NOTE A) PL85812-05 85812...
  • Page 49 PARTS LISTS WIDESPIN Spinner Assembly Item Part Description Qty. 661722 Support, Spinner, Includes Plastic Bearings ...........1 661400 Bearing, Flange, Plastic, ................2 661507 Insert, Cap, Rectangular .................4 659126 Handle, Blade Locking ................1 657208 Grip, Handle ....................1 664632 Spacer, Handle ..................1 661020 Washer, Special, Metering Gate .............1 661686 Handle, Spinner Pivot ................1...
  • Page 50 PARTS LISTS Optional Trench Filling Attachment - Product Number 86150 2B5WB25Y02K135875 PL86150-01 8 - INSTALLATION MANUAL AND PARTS LIST Item Part Description Qty. 661755 Mounting Bracket, Trench Filling Attachment .........1 661756 Chute, Trench Filling Attachment ............1 658240 Bolt, Carriage, 5/16”-18 x 3/4” ..............4 446134 Washer, Lock, 5/16”...
  • Page 51 PARTS LISTS Control Box Assembly GREEN BLACK WHITE BOTTOM OF SWITCH PL85812-10 Item Part Description Qty. 662229 Control Box Assembly, Includes Items 2 Thru 13 ........1 662230 Wiring harness, Control Box, 1530 ............1 658265 Wire, Red, Jumper ..................1 657637 Terminal, 1/4” Push-On, Female, Insulated ..........2 658022 Connector, 1/4”...
  • Page 52 PARTS LISTS Electrical System CONTROL BOX WIRING HARNESS ELECTRICAL POWER SUPPLY HARNESS (REFER TO MOUNTING KIT MANUAL) GROUND (-) GROUND (-) HYDRAULIC MANIFOLD VALVE PL85812-13 BLOCK (S1 AND S2) AND SWITCH G1 Item Part Description Qty. 662919 Main Wiring Harness, 1530 TM, Product No. 85812 Only ......1 657917 Holder, Fuse (Service Part) ..............1 657640...
  • Page 53 PARTS LISTS Electrical System BLANK CONNECTOR WITH PLUGS USED TO SEAL CONNECTOR BODY WHITE (+) YELLOW (+) GREEN (+) HYDRAULIC MANIFOLD BLACK (-) VALVE BLOCK BLACK (+) MAIN BLANK CONNECTOR WITH PLUGS WIRING USED TO SEAL CONNECTOR BODY YELLOW (+) HARNESS BLACK (-) RED (+)

  • Page 54: Optional Trench Filling Attachment - Product Number 86150 Parts List

    PARTS LISTS Decals 24 - OPERATORS AND PARTS MANUAL PL85812-15 85812...
  • Page 55 Decal Sheet, WideSpin 1530 TM, Includes Items 3 thru 7 .....1 Decal, WideSpin 1530 TM Logo .............2 Decal, WideSpin Logo, Diverter ............... Decal, Turfco Logo, 7-1/2” ..............1 Decal, Turfco Logo, 10” ................1 Decal, Product Identification, Product No. 85812 ........1 662226 Decal Sheet, WideSpin TM, Revision A, Includes Items 9 thru 14 Decal, Read Manual Warning ..............1...
  • Page 56 TURFCO MFG. INC. 1655 101 Avenue NE ● Minneapolis, MN 55449–4420 USA Phone (763) 785–1000 ● FAX (763) 785–0556 Internet - www.turfco.com ● E-Mail - service@turfco.com Manual Number 668469 WIDESPIN 1530 TM Broadcast Top Dresser Printed in USA Product Number 85812...

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