TURFCO TriWave 85851 Operator, Maintenance And Parts Manual
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TURFCO TriWave 85851 Operator, Maintenance And Parts Manual

60" inch seeder
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™
®
™
60" Inch Seeder
OPERATOR'S MANUAL
™
MAINTENANCE MANUAL
PARTS LIST
™
™
TURFCO
®
™
60" Inch Seeder
Product Number 85851
Starting Serial Number P00801
PATENT PENDING
Manual Number 665365 Rev B
DANGER -
IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY.
THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS
PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL
BEFORE ATTEMPTING TO SET-UP, OPERATE OR SERVICE THE MACHINE.
TURFCO MFG. INC.
•
1655 101st. Avenue NE
Minneapolis, MN 55449-4420 USA
•
•
Phone (763) 785-1000
FAX (763) 785-0556
www.turfco.com
2011 Turfco Mfg., Inc.

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  • Page 1 PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE OR SERVICE THE MACHINE. TURFCO MFG. INC. • 1655 101st. Avenue NE Minneapolis, MN 55449-4420 USA • • Phone (763) 785-1000 FAX (763) 785-0556 www.turfco.com 2011 Turfco Mfg., Inc.

  • Page 2: Table Of Contents

    Model Designation, Product Number, and Serial Number when ordering parts. TriWave 60” Seeder Model Designation 85851 Product Number Serial Number ________________________ Date Purchased __________________________________________________________________ Purchased From __________________________________________________________________ TURFCO MFG., INC 1655 101ST Avenue NE Minneapolis, Minnesota USA 55449-4420 www.turfco.com (763) 785-1000 FAX (763) 785-0556 PRODUCT SERIAL SS85851-01REVA...

  • Page 3: Specifications

    TURFCO replacement parts from a u t h o r i z e d TURFCO dealers in your area, or for authorized TURFCO dealer. R e p l a c e m e n t a d d i t i o n a l information regarding the TriWave...

  • Page 4: Recognizing Safety Warnings And General Safety Practices

    SAFETY ™ Recognizing Safety Warnings Used In Manual LOOK FOR THE SAFETY HAZARD WARNING SYMBOL ™ The symbol is used to alert the operator of safety hazards. It is used in conjunction with the words DANGER, WARNING, and CAUTION. DANGER WARNING CAUTION “DANGER”...
  • Page 5 ™ SAFETY on slopes. The operator must use common sense to operation. Use the correct tools to service the machine. determine a safe speed based on the equipment, the Pull the starter cord slowly until resistance is felt. Then load, the slope, the surface, and other conditions that pull the cord rapidly to avoid kickback and to prevent may affect safe operation.

  • Page 6: Setup And Installation

    SETUP AND INSTALLATION ™ Setup and Installation to the hitch and drive system on the TriWave WARNING ™ Seeder. Safe movement can only be done with TO AVOID SERIOUS INJURY, proper equipment. Read and Understand the Entire The tractor must have an appropriate three point Operator Manual For the Tractor hitch to attach to the TriWave Seeder.
  • Page 7 SETUP AND INSTALLATION ™ HITCHING TO THE TRACTOR STEP 3. (See Figure 1) Align the tractor to the TriWave Seeder’s three-point hitch mounts. SAFETY FIRST!! ™ ● Shut off the tractor engine and set the To Avoid Serious Injury, brakes. Wear the Appropriate Personal Safety Gear.
  • Page 8 SETUP AND INSTALLATION ™ STEP 5. (See Figure 2) Install the upper link to STEP 6. (See Figure 2) Attach upper link to the TriWave. tractor. ● Push the upper link back against the ™ ● The link should be located below the TriWave.
  • Page 9 TriWave further away from the tractor. ● If the seed distribution boxes touch and dig CONTACT TURFCO FOR INFORMATION into the turf during raising, shorten the length ON AVAILABLE LOWER THREE POINT of the upper link.

  • Page 10: Description

    DESCRIPTION ™ Description INTENDED USE AND FUNCTION LOCATION AND DESCRIPTION OF THE TRIWAVE Seeder MAJOR COMPONENTS The TriWave Seeder is intended to be USED ONLY to ™ (See Figure 5 and Figure 6) overseed grass seed on existing turf at sports turf fields and on golf courses.
  • Page 11 DESCRIPTION ™ The wheels are not designed for transport, DO NOT PTO Shaft: The shaft connects to the tractor 540 PTO tow the seeder on the storage wheels. Tires are to provide power for the seeder cutting blades. The ™ equipped with a sealant.
  • Page 12 DESCRIPTION ™ The height of the boxes is adjustable to accommodate Down Pressure Adjusters: The down pressure turf and soil conditions. If existing turf has a long length, adjusters provide downward force on the cutting the boxes can be raise to avoid contact with the grass. heads to keep the blades in the soil.

  • Page 13: Operation

    ™ OPERATION Operation Locate and mark any shallow buried natural gas, WARNING propane gas, or other gas or fuel line that may be ™ TO AVOID SERIOUS INJURY, damaged by the seeding process. Read and Understand the Entire Manual Locate and mark all sprinkler and irrigation heads, For the Seeder.

  • Page 14: Loading Seed Hopper

    OPERATION ™ LOADING SEED HOPPER SETTING SEED GATE DIAL The seed hopper has a capacity of 45.35 Kg. (100 The seed gate dial is marked Pounds) of grass seed. The capacity is an approximate “0” thru “80”. At “0” the gate is ™...

  • Page 15: Setting Blade Depth Adjustment

    OPERATION ™ OPERATING SEED GATE HANDLE The seed gate handle, located on the rear of the During operation, the cutting head assemblies ride hopper, opens and closes the seed gate (located ™ atop the existing turf on a depth plate. Only the part on the bottom of the seed hopper).

  • Page 16: Setting Down Pressure Adjusters

    OPERATION ™ SETTING DOWN PRESSURE ADJUSTERS Also check seed distribution boxes mounting height, boxes should not touch the existing turf. The cutting heads are free floating and follow the contour of the ground. While the weight Step 3. Set the seed dial (with seed gate closed). ™...

  • Page 17: In Operation Quality Checks

    OPERATION ™ Step 16. At end of the row, stop forward movement, lift IN OPERATION QUALITY CHECKS the seeder and stop the PTO. During operation, stop and check the quality of your seeding. Stop the PTO drive, close the seed gate, and ™...

  • Page 18: Operator Daily Inspection

    OPERATION ™ Operator Daily Inspection Storage TO STORE THE TRIWAVE SEEDER OVER A WARNING EXTENDED PERIOD, perform a complete inspection. ™ Refer any needed service or repair to service level TO AVOID SERIOUS INJURY, personnel. Clean and dry the hopper, seed tubes and Do Not Attempt To Perform Any seed distribution boxes.

  • Page 19: Troubleshooting Table

    ™ OPERATION Troubleshooting Table PROBLEM POSSIBLE CAUSE PROBLEM POSSIBLE CAUSE ™ Seed Not Check Operating Ground Speed - Blades Not Down Pressure Adjusters Not Set For Dispensing Maximum Ground Speed Is 5.5 MPH Cutting Into Soil Condition. Increase Pressure In Or Flowing (8.8 km/h).

  • Page 20: Service

    SERVICE ™ Seed Distribution Box Height Adjustment (See Figure 8 and Figure 9) ™ RAISE PACKER WHEELS REMOVE CLEAR PLASTIC PANEL SV85851-03REVA FIGURE 8 ADJUSTING SLOTS MOUNTING MOUNTING SCREWS SCREWS SEED DISTRIBUTION BOX ADJUST CLEARANCE WITH GRASS 85851 Rev B...
  • Page 21 ™ SERVICE The seed distribution boxes should not touch the turf. If To adjust the height - the boxes contact the turf during operation, dirt, debris, Step 1. Removing the clear plastic covers. thatch and moisture can buildup in the openings of the ™...

  • Page 22: Lubrication

    SERVICE ™ Lubrication (See Figure 10) GREASE FITTINGS: After Every 4 Hours of Operation – WARNING ™ ● PTO Shaft (2 places) TO AVOID SERIOUS INJURY, ● Drive Shaft Bearings (4 Places) Do Not Lubricate the Seeder When It Is RIGHT ANGLE GEAR BOX: Maintain oil level with 90 weight Operating.

  • Page 23: Chain Adjustment

    ™ SERVICE STORAGE WHEEL TIRE AIR PRESSURE: Check air pressure in the storage wheels (tires) before and LEFT SIDE CHAIN after each use. The tires are equipped with a sealant. LEFT SIDE DRIVE CHAIN IDLER To avoid leakage of sealant, check pressure or correct ™...

  • Page 24: Cutting Head Removal And Blade Replacement

    SERVICE ™ Cutting Head Removal and Blade Replacement Use The Following Steps To Remove The Cutting WARNING - Cutting head will drop down when ™ Heads For Installation Of Individual Blades or Entire hardware is removed. Blade Assemblies. Step 7. Remove the hardware holding lower end of the down pressure adjuster to the cutting head being REMOVING CUTTING HEAD (See Figure 12) removed.
  • Page 25 ™ SERVICE Step 11. Disassemble shaft by removing hex head screw on end, Remove blades, spacers, bearings ™ and sprockets. BLADE BLADES AXLE (NUMBERED 1 SPROCKET THRU 10) BEARING (SNAP RING FACING TOWARDS BLADE #2) PLASTIC SPACERS PLASTIC SPACERS BEARING TOP CAP (SEE NOTE A) BEARING...
  • Page 26 SERVICE ™ ROTATION Step 12. Reassemble parts in order shown in Figure 13. Step 15. Replace top caps. Top caps must be replaced in their original location with snap ring Note: Bearings must face as shown in Figure 13 with ™...

  • Page 27: Jackshaft Bearings And Collar Adjustment

    ™ SERVICE Cutter Head Jackshaft Alignment JACKSHAFT ALIGNMENT PROCEDURES Step 5. Retighten the set screws in the jackshaft collar (See Figure 15) ™ [D]. If the jackshafts [A] or the outer jackshaft sprockets [B] Step 6. Retighten the screws holding the two outside have been removed for service, or if the location of any bearings [E] to the frame.

  • Page 28: Part Lists

    PARTS LISTS ™ Guards, Shields and Storage Wheels ™ PL85851-08REVA 85851 Rev B...
  • Page 29 ™ PARTS LISTS Guards, Shields and Storage Wheels Item Part Description Qty. ™ 664402 Wheel Caster ..................2 661300 Wheel and Tire Assembly ................ 2 664401 Spacer ..................... 2 664406 Axle, Caster Wheel ................. 2 660836 Washer, Flat, 49/64” ID x 1-5/16” OD x 3/32” Thick ........ 2 460052 Pin, Cotter, 3/16”...
  • Page 30 PARTS LISTS ™ PTO, Gearbox and Drive Shafts ™ PL85851-02REVA PTO SHAFT SERVICE PARTS TRACTOR SEEDER 85851 Rev B...
  • Page 31 ™ PARTS LISTS PTO, Gearbox and Drive Shafts Item Part Description Qty. ™ 664413 Gearbox, Right Angle ................1 664397 Coupling, Includes Screws ..............2 ------ Screw, Socket Head, 1/4”-28 x 5/8” ............8 664389 Shaft, Drive ..................... 2 499166 Key, Square, 5/16”...
  • Page 32 PARTS LISTS ™ Cutting Head Assembly ™ 2 (SEE NOTE B) (SEE NOTE A) BLADE REEL ASSEMBLY PACKER WHEEL ASSEMBLY PL85851-01REVB 85851 Rev B...
  • Page 33 ™ PARTS LISTS Cutting Head Assembly ™ Item Part Description Qty. 664553 Frame, Blade Support, Includes Bearing Top Caps (See Note A) ..1 664588 Screw, Hex Head, 3/8”-16 x 3-1/2” (See Note B) ........4 446142 Washer, Lock, 3/8” .................. 4 660836 Washer, Flat, 49/64”...
  • Page 34 PARTS LISTS ™ Blade Assembly COMPLETE BLADE ASSEMBLY SET OF 10 BLADES ™ 1 - STANDARD 4 - STANDARD 2 - GREENS 5 - GREENS 3 - NOTCHED 6 - NOTCHED PL85851-05REVB NOTE A: USE LOCTITE ® ON SCREW THREADS TORQUE TO 50 - 60 FT/LBS (67.8 - 81.3 Nm) 16 (SEE NOTE A)
  • Page 35 ™ PARTS LISTS Packer Wheel Assembly 3 - SEE NOTE A ™ 3 (SEE NOTE A) PL85851-09REVA NOTE A: USE LOCTITE ® ON SCREW THREADS TORQUE TO 20 - 25 FT/LBS (27.1 - 33.9 Nm) Item Part Description Qty. 664669 Frame, Packer Wheel Arm ..............
  • Page 36 PARTS LISTS ™ Cutter Head Drive Shafts ™ 17 (SEE NOTE A) 17 (SEE NOTE A) 17 (SEE NOTE A) PL85851-10REVA CUTTING HEAD ASSEMBLIES NOTE A - TORQUE TO 375 IN/LBS (31.25 FT/LBS - 42.4 Nm) 85851 Rev B...
  • Page 37 ™ PARTS LISTS Cutter Head Drive Shafts ™ Item Part Description Qty. 664387 Shaft, Jack, Cutter Head Drive, Left Hand ..........1 664388 Shaft, Jack, Cutter Head Drive, Right Hand ..........1 664399 Bearing, 4 Bolt ..................2 415561 Screw, Set, 5/16”-24 x 5/16” ..............4 400374 Screw, Hex Head, 7/16”-20 x 1-1/2”...
  • Page 38 PARTS LISTS ™ Down Pressure Assembly ™ PL85851-03 Item Part Description Qty. 664347 T-Handle ....................1 664357 Bar, Hold Down Jam Nut ................. 1 400108 Screw, Hex Head, 1/4”-20 x 3/4” ............. 4 664343 End Cap, Threaded ................. 1 664350 Spacer, Upper Spring Gauge ..............
  • Page 39 ™ PARTS LISTS Front Rollers and Roller Scrapers ™ PL85851-07 Item Part Description Qty. 664828 Tire and Hub Assembly ................4 665301 Shaft, Roller .................... 2 400196 Screw, Hex Head, 5/16”-18 x 2 ............... 4 444808 Nut, Hex, 5/16”-18 Nylock ............... 4 658541 Bearing, Flange ..................
  • Page 40 PARTS LISTS ™ Chains and Chain Idlers PTO DRIVE SHAFT SPROCKET ™ CUTTER DRIVE IDLER SPROCKET CUTTER HEAD DRIVE LEFT SIDE CHAINS SPROCKET SEEDER SEEDER DRIVE CHAIN SPROCKET IDLER SPROCKETS FRONT ROLLER SEEDER DRIVE SPROCKET PL85851-11REVA RIGHT SIDE CHAINS 85851 Rev B...
  • Page 41 ™ PARTS LISTS Chains and Chain Idlers ™ PL85851-12 Item Part Description Qty. 664544 Chain, RC-60 x 46 Pitch, Includes Master Link ........2 660437 Link, Master, RC-60 ................2 664546 Chain, RC-35 x 244 Pitch, Includes Master Link ........1 661664 Link, Master, RC-35 ................
  • Page 42 PARTS LISTS ™ Seed Box ™ 22 21 PL85851-13REVA 85851 Rev B...
  • Page 43 ™ PARTS LISTS Seed Box Item Part Description Qty. ™ 665295 Sprocket, 35B26 ..................1 415553 Screw, Set, 5/16”-18 x 5/16” ..............2 664627 Sleeve ..................... 1 461385 Pin, Spring, 3/16” x 1-1/4” ............... 1 499423 Key, Square, 1/4” x 7/8” ................1 664615 Angle Support, Seed Box, Right Hand ............
  • Page 44 PARTS LISTS ™ Decals ™ 20 - OPERATOR AND PARTS MANUAL PL85851-14REVA 85851 Rev B...
  • Page 45 Part Description Qty. ™ 660972 Decal, Turfco Logo, 12”, Green and Almond ........... 1 664682 Decal Sheet, Product Identification, TriWave Seeder, Includes Items 3 Thru 5 ................. 1 Decal, Turfco Logo, 7”, Green and Almond .......... 2 Decal, TriWave Logo, 12” ..............2 Decal, TriWave Logo, 15”...
  • Page 46 PARTS LISTS ™ Optional TriWave Hitch Extension Kit - Product Number 86173 ™ 6 - INSTALLATION INSTRUCTION SHEET PL85851-16 Item Part Description Qty. 665233 Extension, TriWave ................. 2 665236 Sleeve, TriWave Extension ..............2 665224 Screw, Hex Head, 3/4”-10 x 5” ..............4 664299 Nut, Hex, 3/4”-10 Nylock .................
  • Page 47 ™ SEED CHART ™ 85851 Rev B...
  • Page 48 TURFCO MFG. INC. ® 1655 101 Avenue NE Minneapolis, Minnesota USA 55449-4420 Phone 763-785-1000 ● FAX 763-785-0556 Internet - www.turfco.com ● E-mail - service@turfco.com ™ Manual Number. 665365 Rev B 60” Seeder Printed in USA Product Number 85851 0911 ™...

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