FG Wilson OLYMPIAN 1001 Series Manual
  1. Manuals
  2. Brands
  3. FG Wilson Manuals
  4. Portable Generator
  5. OLYMPIAN 1001 Series
  6. Manual
FG Wilson OLYMPIAN 1001 Series Manual

FG Wilson OLYMPIAN 1001 Series Manual

Generating set
Hide thumbs
Table of Contents

Advertisement

Quick Links

GENERATING SET
OPERATOR'S MANUAL

Advertisement

Table of Contents
loading

Related Manuals for FG Wilson OLYMPIAN 1001 Series

Summary of Contents for FG Wilson OLYMPIAN 1001 Series

  • Page 1 GENERATING SET OPERATOR’S MANUAL...
  • Page 3 GENERATING SET OPERATOR’S MANUAL This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generating set. The Generating Set Technical Operation and Maintenance Manual, the Engine Manual and the Alternator Manuals are designed for qualified generating set technicians for installation, maintenance and trouble shooting of the set.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................................1 SAFETY.............................................1 General ..........................................1 Installation, Handling and Towing..................................1 Fire and Explosion ......................................1 Mechanical..........................................1 Chemical..........................................1 Noise...........................................1 Electrical ..........................................1 First Aid For Electric Shock ....................................2 GENERAL DESCRIPTION......................................3 CONTROL SYSTEM DESCRIPTION AND TROUBLE SHOOTING ........................4 Control System Description and Identification ..............................4 Functional Description 1001 Series Control System ............................6 Functional Description 2001, 4001 and 4001E Series Control Systems ......................6 Functional Description PowerWizard Control Systems .............................8...

  • Page 5: Introduction

    Do not smoke or allow sparks, flames or other INTRODUCTION sources of ignition around fuel or batteries. Fuel This generating set is one of a family of heavy duty industrial vapours are generating sets designed to be ready to run when it arrives, explosive.

  • Page 6: First Aid For Electric Shock

    First Aid For Electric Shock IF NO BREATHING AND NO PULSE: WARNING: 1. Call or telephone for medical help. Do not touch the victim's skin with bare hands until 2. Give two breaths and start chest the source of electricity has been turned off. compression as follows: ...

  • Page 7: General Description

    GENERAL DESCRIPTION This generating set has been designed as a complete package to provide superior performance and reliability. Each generating set is provided with a Rating Label generally affixed to the alternator housing. This label contains the information needed to identify the generating set and its operating characteristics.

  • Page 8: Control System Description And Trouble Shooting

    AC AMMETER - An ammeter that indicates the AC CONTROL SYSTEM DESCRIPTION AND TROUBLE electrical current being delivered which is dependant SHOOTING on the connected load. A separate reading from Control System Description and Identification each of the phases is possible using the ammeter 4.1.1 Description: An advanced electronic control system selection switch (item 4).
  • Page 9 CONTROL SWITCH (2001, 4001 and 4001E Series ALARM ACKNOWLEDGMENT SILENCE - Pressing Only) - A three position switch that provides a means the “Acknowledge” key will cause the horn relay output to turn off and silence the horn. Pressing the of controlling the generating set functions.

  • Page 10: Functional Description 1001 Series Control System

    pressing the ‘stop’ button on the module and resetting When shutting down the generating set, the load should be the fault in the ‘event log menu’. turned off by switching the alternator output circuit breaker to "OFF" (handle down). The engine should be allowed to 18.
  • Page 11 EMERGENCY STOP 1001 Series Panel 2001 Series Panel 4001 Series Panel 4001E Series Panel PowerWizard Series Panel Figure 4.1: Diagram of Typical Control Panels...

  • Page 12: Functional Description Powerwizard Control Systems

    The RED SHUTDOWN LIGHT will stay on until the fault has been resolved on the generating set & the HIGH When low oil pressure is sensed, the “LOW OIL ENGINE TEMPERATURE shutdown event has been reset. PRESSURE” fault lamp illuminates and the generating set is automatically shut down.
  • Page 13 will only run in the manual mode while the green button is Two further options may be fitted with the above remote held in. annunciators: A Normal/Run switch allows manual starting of the set from the remote location and an Emergency To operate the pump in automatic mode, just ensure that Stop Pushbutton allows manual stopping.
  • Page 14 the generating set will continue to supply the load. When it is convenient, the operator presses the Retransfer Button which causes the load to be transferred back to the mains and, after a cool down period, automatically shuts down the generator. 4.4.10 Digital Instrumentation Option: On certain generating sets a digital instrumentation option may be fitted.

  • Page 15: Control System Fault Finding/Trouble Shooting Guide 1001, 2001, 4001, 4001E

    Control System Fault Finding/Trouble Shooting Guide 1001, 2001, 4001, 4001E FAULT SYMPTOM REMEDY Engine Fails to Start Engine Does Not Crank 1. Check operation of Key Switch. (1001 Series Only) when Key Switch Turned to 2. Check no fault lamps illuminated. Reset, if required, after remedying indicated fault.
  • Page 16 FAULT SYMPTOM REMEDY Alarm for Low “LOW BATTERY VOLTAGE” 1. Refer to a qualified generating set technician. Battery Voltage Alarm Lamp Illuminates (4001 or 4001E Series Only) Alarm for Not in “NOT IN AUTO MODE” 1. Check Control Switch is in “AUTO”. Automatic Mode Alarm Lamp Illuminates 2.

  • Page 17: Control System Fault Finding/Trouble Shooting Guide Powerwizard Panels

    Control System Fault Finding/Trouble Shooting Guide PowerWizard Panels FAULT SYMPTOM REMEDY Engine Fails to Start Engine Does Not Crank 1. Check all Emergency Stop Pushbuttons are released. when Start Signal Given, 2. Check that the Stop Light is not on. Either Manually Via Run 3.
  • Page 18 FAULT SYMPTOM REMEDY Alam for Low Battery “LOW BATERY 1. Refer to a qualified generating set technician. Voltage VOLTAGE” Alarm in event Log, Amber battery LED Illuminates Alarm for Not in “NOT IN AUTO MODE” 1. Check module is in ‘Auto’ mode Automatic Mode Alarm in event Log, Amber 2.
  • Page 19  Electronic Engine Fault Detection Flash Codes When all of the active codes have been shown, the red lamp will flash twice. Then, if there are any inactive codes Perkins 1306-E87 electronic engines automatically record engine retained, the amber lamp will flash a code. If there is more faults in the Electronic Control Module (ECM) to assist the operator then one code there will be a short delay between codes.
  • Page 20 Flash Condition description Comments Probable causes code Wrong number of pulses per revolution Intermittent signal Poor connection or camshaft position from the camshaft position sensor sensor failure Interference found at the camshaft ECM found excessive external inputs Interference. Injector unit voltage short position sensor circuit to earth No signal from the camshaft position...
  • Page 21 Flash Condition description Comments Probable causes code Number 2 injector unit open circuit: high or Found by the ECM Injector unit electrical wiring loom open circuit Number 3 injector unit open circuit: high or Found by the ECM Injector unit electrical wiring loom open circuit Number 4 injector unit open circuit: high or Found by the ECM Injector unit electrical wiring loom open circuit...
  • Page 22 Flash Condition description Comments Probable causes code Number 6 injector unit failed the Found by the ECM contribution test Bank 1 open circuit: low Injector units for cylinders 1,2 and 3 Open circuit have an open circuit in the high voltage supply Bank 2 open circuit: low Injector units for cylinders 4, 5 and 6...

  • Page 23: Load Transfer Panels

    Manual Retransfer Function: If enabled, this allows the 4.8 Load Transfer Panels operator to manually control the timing of the retransfer of When the generating set is installed to automatically the load from the generating set to the restored mains provide standby power in the event of mains failure, a load supply.

  • Page 24: Operation

    WARNING: OPERATION When working with the batteries, do not smoke or 5.1 General use an open flame in the vicinity. Hydrogen gas The generating set is equipped with an advanced from batteries is explosive. electronic control system. This will be one of a range of Do not short the positive and negative terminals systems such as a 1001, 2001, 4001, 4001E or together.

  • Page 25: Normal Manual Startup/Shutdown - Autostart Panel (2001, 4001 Or 4001E Series)

    control system locks-out on "FAIL TO START" and WHEN ENGINE HAS STARTED illuminates a fault lamp on the control panel. If this Check for any abnormal noise or vibration. happens refer to the trouble shooting guide in Section Check for fluid leakage or leaks in the exhaust 4.5 or a qualified generating set technician to system.

  • Page 26: Normal Manual Startup/Shutdown - Powerwizard Autostart Panels

    Note: Automatic Startup/Shutdown - PowerWizard Autostart  Panels On 4001 and 4001E Series Control Systems a Run The following procedure should be used for preparing a On Timer will allow the set to run at low power for a generating set equipped with an PowerWizard Autostart short duration to cool prior to stopping automatically.

  • Page 27: Maintenance

    MAINTENANCE Then attach and tighten the negative battery cable to the negative terminal. A good maintenance programme is the key to long generating set life. Maintenance and service should only be carried out by qualified technicians. Records of this work should be kept to aid in developing an efficient maintenance programme.

  • Page 28: Hazard Label Legend

    HAZARD LABEL LEGEND Some or all of these hazard warning labels will appear on your generating set:...

  • Page 29: Index

    INDEX Alarms .................... 9 Maintenance................. 22 Ammeter..................4, 5 Meters .................... 9 ATI Intelligent Load Transfer Panel..........19 Normal Manual Startup/Shutdown ..........22 Oil Pressure Gauge................ 4 Automatic Startup/Shutdown............22 Battery Trickle Chargers..............8 Overspeed Signal (EIM Plus only) ..........19 Battery Voltmeter................

This manual is also suitable for:

Olympian 2001 seriesOlympian 4001 seriesOlympian 4001e seriesOlympian powerwizard series

Table of Contents