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5-6
5-6
Introduction.
Introduction.
12-Volt
12-Volt
DC electrical
DC electrical
selected by the customer will determine the elec-
selected by the customer will determine the elec-
trical equipment to be installed in addition to the
trical equipment to be installed in addition to the
standard electrical system.
standard electrical system.
Major Components.
Major Components.
tem consists of a battery, battery charging alterna-
tem consists of a battery, battery charging alterna-
tor, voltage regulator, starter switch, starter, and
tor, voltage regulator, starter switch, starter, and
starter solenoid.
starter solenoid.
system consists of lights and / or gauges,
system consists of lights and / or gauges,
switches, circuit breakers, and accessory circuits.
switches, circuit breakers, and accessory circuits.
The above items are included as standard equip-
The above items are included as standard equip-
ment in the
ment in the
electrical system.
electrical system.
6-1 through 6-12 for location of components and
6-1 through 6-12 for location of components and
wiring diagrams.
wiring diagrams.
Electrical Maintenance.
Electrical Maintenance.
battery cables and electrical connections should
battery cables and electrical connections should
be inspected for chaffing or wear periodically.
be inspected for chaffing or wear periodically.
This is especially important where there is relative
This is especially important where there is relative
movement
movement
between
between
boots, and protective sleeves should be main-
boots, and protective sleeves should be main-
tained to prevent electrical shorts.
tained to prevent electrical shorts.
occur from fi
occur from
electrical system can result in electrical shorts
electrical system can result in electrical shorts
which may
which may
cause fires.
cause fires.
maintain electrical harnesses, cables, and
maintain electrical harnesses, cables, and
electrical components as outlined in this
electrical components as outlined in this
manual.
manual.
Ensure that
Ensure that
This
This
machine
machine inc
incorporates a
orporates a
system.
system.
Optional equipment
Optional equipment
The 12 volt electrical sys-
The 12 volt electrical sys-
The remainder
The remainder
of the
of the
Refer to
Refer to Illus
All wiring harnesses,
All wiring harnesses,
the
the
components.
components.
Death or serious injury may
Death or serious injury may
fire.
re.
Improper mai
Improper
maintenance of the
ntenance of the
Regularly i
Regularly
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harnesses are
harnesses are
can cause poor performance or early failure.
can cause poor performance or early failure.
1.
1.
Check
Check
Add distilled water if
Add distilled water if
electrolyte level to 3/8 inch (9.5 mm) above the
electrolyte level to 3/8 inch (9.5 mm) above the
separator
separator
electrical
electrical
2.
2.
Keep the to
Kee
cable clamps
cable clamps
them with a solution of baking soda and water,
them with a solution of baking soda and water,
and rinse with clean water.
and rinse with clean water.
Illustrations
trations
water solution to enter the battery cells.
water solution to enter the battery cells.
3.
3.
Inspec
Ins
bracket
bracket regularly
parts.
parts.
Clamps,
Clamps,
grease to the terminals and cable clamps
grease to the terminals and cable clamps
when necessary.
when necessary.
NOTE:
NOTE:
available on the
available on the
sion on
sion on
4.
4.
Check th
Che
inspect and
nspect and
becomes discharged repeatedly.
becomes discharged repeatedly.
5.
5.
If
If t
properly
properly
tor or alternator circuit is defective.
tor or alternator circuit is defective.
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
Overfilling cells of the battery
Overfilling cells of the battery
the
the
level
level
of t
of
the el
he
electro
ectrolyte
necessary to bring the
necessary to bring the
plates.
plates.
Do
Do
not
not
overfill.
overfill.
p the
top of the ba
p of the
batte
ttery ry, ter
clean.
clean.
When necessary
When
Do not allow the soda and
Do not allow the soda and
pect the c
t the
cabl
ables, c
es,
clam
lamps, a
ps,
regularly.
.
Replace any
Replace any
Clean and re-apply
Clean and re-apply
A number
A number
of devices
of devices
commercial market to deter corro-
commercial market to deter corro-
battery terminal connections.
battery terminal connections.
ck
the elec
e
electri trical sy
cal
syste
stem if the b
m if the
the ba
he
battery
ttery
indic
indicator
ator
illuminates
illumi
Section 6
Section 6
Electrical System
Electrical System
lyte
regula
regularly
rly.
.
,
termin
minals
als, and
, and
necessary, wash
, wash
and ho
nd
hold dow
ld
down
n
damaged
damaged
a light
a light
coating of
coating of
and applications
and applications
are
are
batt
attery
ery
nates, th
,
the alt
e
alterna-
erna-
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