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result from
result from
a runaway truck.
a runaway truck.
a hard, level surface, apply the parking brake,
a hard, level surface, apply the parking brake,
block the wheels in both directions to prevent
block the wheels in both directions to prevent
movement of the truck and Lock
movement of the truck and Lock O
the truck before servicing the drive axle.
the truck before servicing the drive axle.
dance with federal and local regulations.
dance with federal and local regulations.
14-2
14-2
movement of the truck
movement of the truck a
the truck before servicing the drive axle.
the truck before servicing the drive axle.
fluid in accordance with federal and local regu-
fluid in accordance with federal and local regu-
lations.
lations.
1.
1.
Par
Park the t
k the
the wheels in both directions, apply the
the wheels in both directions, apply the
parking brake and Lock Out & Tag Out the
parking brake and Lock Out & Tag Out the
truck.
truck.
cool to ambient temperature (cool to the
cool to ambient temperature (cool to the
before draini
before
draining brake
protective gloves.
protective gloves.
in personal injury from heated brake cooling
in personal injury from heated brake cooling
fluid.
fluid.
2.
2.
Pro
Provid
vide a suit
e a
hydraulic fluid.
hydraulic fluid.
3.
3.
Remove t
Rem
ove
brake housing and quickly cap hoses.
brake housing and quickly cap hoses.
4.
4.
Remove t
Rem
ove
hub.
hub.
5.
5.
Clean th
Cle
an
the drai
e
to the
to the
threads of
threads of
tighten to 25-35 ft-lbs (34-47 N
tighten to 25-35 ft-lbs (34-47 N
6.
6.
Re-
Re-con
connec
nect the b
brake housing.
brake housing.
7.
7.
Rep
Repeat pr
eat
proce
brake housing.
brake housing.
8.
8.
Rem
Remove t
ove
housing and the plug from the unused brake
housing and the plug from the unused brake
cooling output port of both brake housings.
cooling output port of both brake housings.
Death or serious injury could
Death or serious injury could
Park the truck
Park the truck
Out & Tag Out
ut & Tag Out
Dispose of used oil in accor-
Dispose of used oil in accor-
and Lock Out & Tag Out
nd Lock Out & Tag Out
Dispose of used hydraulic
Dispose of used hydraulic
truc
ruck on a ha
k on a
hard, l
rd,
leve
evel sur
l
surfac
Allow the wheel end brakes to
Allow the wheel end brakes to
ng brake
cooling fl
cooling
fluid.
uid.
Failure to
Failure to
do so
do so
suitabl
able cont
e
contain
ainer to ca
er to
catch d
the br
he
brake c
ake
cool
ooling h
ing
hose
oses fr
s
the bra
he
brake co
ke
cooli
oling dra
ng
drain plu
in
plug fro
drain plug a
n plug
and app
nd
apply si
ly
silic licone se
the plug.
the plug.
Re-install plug
Re-install plug
m).
m).
⋅
⋅
t the
brak
rake coo
e
coolin
ling hos
g
hoses to t
ocedur
dures 1. th
es 1.
thru 6. fo
ru 6.
for the op
r the
the ve
he
vent pl
nt
plug in
ug in
the
the t
top of
op of
https://www.forkliftpdfmanuals.com/
Housings
Housings
brake housings should be drained after the first
brake housings should be drained after the first
month or
month or
comes first, and when the hydraulic fluid is
comes first, and when the hydraulic fluid is
on
on
changed (refer to
changed (refer to
in
in
Section
Section 22
to change the hydraulic fluid from the brake
to change the hydraulic fluid from the brake
housing:
housing:
result from
result from
a hard, level surface, apply the parking brake,
a hard, level surface, apply the parking brake,
block the wheels in both directions to prevent
block the wheels in both directions to prevent
low, add fluid until fluid level is at the FULL
low, add fluid until fluid level is at the FULL
mark on the dipstick of the hydraulic tank.
mark on the dipstick of the hydraulic tank.
12.
12.
Bleed the brakes and
Bleed the brakes and
operation (refer to
operation (refer to
in
in
Oil Capacities
Oil Capacities
TX180S-360L,TX180S-300L,
TX180S-360L,TX180S-300L,
face, bl
e,
block
ock
TXH300L,TXH350L (PRC-785):
TXH300L,TXH350L (PRC-785):
Differential
Differential
Planetary Hub (each)
Planetary Hub (each)
TXH400L (PRC-1756):
TXH400L (PRC-1756):
touch)
touch)
Differential
Differential
Wear
Wear
may result
may result
Planetary Hub (each)
Planetary Hub (each)
Mounting
Mounting Bolts.
tch
drain
rained
ed
should be inspected periodically (refer to the
should be inspected periodically (refer to the
Preventive
Preventive Maintenance
from th
om
the
e
dices
dices
int interv
erval).
movement of the drive axle, then loosen the lock-
movement of the drive axle, then loosen the lock-
g
from the
m the
nuts, clean threads, apply Loctite
nuts, clean threads, apply Loctite
torque the locknuts on the mounting bolts to 700
torque the locknuts on the mounting bolts to 700
one
seala
alant
nt
ft-lbs (950 N
ft-lbs (950 N
and
and
Additional Drive Axle Servicing.
Additional Drive Axle
detailed service of the drive axle components be
detailed service of the drive axle components be
es to
the
he
required, refer to the manufacturers drive axle
required, refer to the manufacturers drive axle
maintenance manual.
maintenance manual.
oppos
posite
ite
the b
the
brak
rake
e
(Illustrations 14-1 and 14-2)
(Illustrations 14-1 and
200 - 250
200 - 250
hours of
hours of
operation, whichever
operation, whichever
Changing The Hydraulic Fluid
Changing The Hydraulic Fluid
22).
).
Perform
Perform
the
the
following
following
Death or serious injury could
Death or serious injury could
a runaway truck.
a runaway truck.
Park the truck
Park the truck
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
check for correc
check for
Wet Disc Brake Bleeding
Wet Disc Brake Bleeding
Section 15
Section
15).
).
Bolts.
The drive
The drive
axle m
axle
Maintenance chart in the
chart in the
for drive axle mounting bolts inspection
for drive axle mounting bolts inspection
al).
If ther
If
there is any e
e is any
evidenc
vidence of thre
m).
m).
⋅
⋅
Servicing.
14-2).
.
The
The
procedures
procedures
on
on
correct brake
t brake
20 Quarts
20 Quarts
(18.9 Liters)
(18.9 Liters)
2 Quarts
2 Quarts
(1.9 Liters)
(1.9 Liters)
22 Quarts
22 Quarts
(20.8 Liters)
(20.8 Liters)
7
7
Quarts
Quarts
(6.6 Liters)
(6.6 Liters)
mounting bolts
ounting bolts
Appen-
Appen-
e of
threading or
ading or
to threads and
to threads and
Should
Should
more
more
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