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DEATH OR SERIOUS INJURY MAY RESULT FROM IMPROPER DEATH OR SERIOUS INJURY MAY RESULT FROM IMPROPER OPERATION OF THIS MACHINE OPERATION OF THIS MACHINE OPERATOR OPERATOR MUST MUST BE TRAINED AND KNOWLEDGEABLE OF BE TRAINED AND KNOWLEDGEABLE OF THE OPERATOR’S GUIDE, SAFETY MANUAL, AND OSHA THE OPERATOR’S GUIDE, SAFETY MANUAL, AND OSHA STANDARD SECTION 29 CFR 1910.178 FOR POWERED...
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CAUTION CAUTION Observe The Following Precautions For Maximum Safety Of Machine Operation Observe The Following Precautions For Maximum Safety Of Machine Operation 1. 1. Only trai Only trained and responsible oper ned and responsible operators shall ators shall be permitted to handle l be permitted to handle loads with thi oads with this truck.
During the first six (6) months or one thousand (1000) hours, Taylor will provide genuine Taylor parts, labor, and travel time to replace or repair any part furnished by Taylor and Taylor will provide genuine Taylor parts, labor, and travel time to replace or repair any part furnished by Taylor and found to be defective in material and workmanship.
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Taylor Machine Works, Inc. to assemble a maintenance manual with the maintenance instructions enables Taylor Machine Works, Inc. to assemble a maintenance manual with explicit instructions on the exact equipment installed on the machine.
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WARNING: WARNING: Use only genuine T Use only genuine Taylor replacemen aylor replacement parts. t parts. Lesser quality part Lesser quality parts may s may fail, fail, result resulting in ing in prop property damage, erty damage, personal injur personal injury y or death.
Taylor dealer from which the equip- authorized Taylor dealer from which the equip- ment was ment was initial initially purchased. ly purchased.
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WARNING: WARNING: Use only genuine Taylor Use only genuine Taylor 2. 2. Steam c Steam clean / was lean / wash the truc h the truck pri...
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exhaust all air from a single tire and both tires exhaust all air from a single tire and both tires Traveling: Traveling: of a dual assembly prior to removing any rim of a dual assembly prior to removing any rim Start, stop, change direction and travel smoothly.
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WARNING: WARNING: This equipment is not electri- This equipment is not electri- WARNING: WARNING: Stacks of containers or mate- Stacks of containers or mate- cally insulat cally insulated. ed. Cont Contact with electri act with electricity can city can rials can cause “blind spots”...
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Lock-Out / Tag-Out Procedure Lock-Out / Tag-Out Procedure WARNING: WARNING: Never leave the container Never leave the container Purpose. Purpose. This procedure establishes the mini- This procedure establishes the mini- handli handling truck ng truck with a with a contain container er suspend suspended.
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6. 6. The equi The equipment i pment is now lo s now locke cked out / tagg d out / tagged out. ed out. Restor Restoring Equipment to ing Equipment to Service Service 1. 1. When th When the job is c e job is compl omplete and equ...
Section 1 Section 1 Engine Engine DIPSTICK DIPSTICK FILLER FILLER FILTER FILTER ELEMENT ELEMENT WASHER WASHER DRAIN PLUG DRAIN PLUG Illustr Illustration 1-1. ation 1-1. Cummi Cummins QSM1 ns QSM11-C330 Engine Service Points 1-C330 Engine Service Points Introduction. Introduction.
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Avoid touching exhaust components while Avoid touching exhaust components while 8. 8. Rem Remove the oil fi ove the oil fill cap and fil ll cap and fill crank l crankcas case with e with changing the oil for severe burns could changing the oil for severe burns could oil to the FULL mark on the oil dipstick (see oil to the FULL mark on the oil dipstick (see...
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ered used if it has been in operation for 10 min- ered used if it has been in operation for 10 min- utes or longer utes or longer. . If the used belt tensi If the used belt tension is less than on is less than the minimum tension value, tighten the belt to the the minimum tension value, tighten the belt to the...
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comes fi comes first. rst. If steam is not av If steam is not available, use a sol ailable, use a sol- - tion position (first click). tion position (first click). vent to was vent to wash the engine. h the engine.
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Diagnostic Fault Codes Diagnostic Fault Codes (Illustration 1-5) (Illustration 1-5). . If the If the Contact Taylor Machine Works Sudden Service Contact Taylor Machine Works Sudden Service red light red light (Engine Shutting Down) or (Engine Shutting Down) or yellow light yellow light...
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QSM11 Fault Code Information QSM11 Fault Code Information F F a a u u l l t t C C o o d d e e - - L L i i g g h h t t F F a a i i l l u u r r e e D D e e s s c c r r i i p p t t i i o o n n F F a a i i l l u u r r e e R R e e s s u u l l t t s s 1 1 1 1 1 1 - - R R e e d d...
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F F a a u u l l t t C C o o d d e e - - L L i i g g h h t t F F a a i i l l u u r r e e D D e e s s c c r r i i p p t t i i o o n n F F a a i i l l u u r r e e R R e e s s u u l l t t s s 1 1 5 5 5 5 - - R R e e d d I I n n t t a a k k e e m m a a n n i i f f o o l l d d t t e e m m p p e e r r a a t t u u r r e e s s i i g g n n a a l l i i n n d d i i c c a a t t e e s s...
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F F a a u u l l t t C C o o d d e e - - L L i i g g h h t t F F a a i i l l u u r r e e D D e e s s c c r r i i p p t t i i o o n n F F a a i i l l u u r r e e R R e e s s u u l l t t s s 255 5 - - Y Y el ell l ow Exte ter r na...
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F F a a u u l l t t C C o o d d e e - - L L i i g g h h t t F F a a i i l l u u r r e e D D e e s s c c r r i i p p t t i i o o n n F F a a i i l l u u r r e e R R e e s s u u l l t t s s 3 3 2 2 5 5 - - Y Y e e l l l l o o w w No cu...
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F F a a u u l l t t C C o o d d e e - - L L i i g g h h t t F F a a i i l l u u r r e e D D e e s s c c r r i i p p t t i i o o n n F F a a i i l l u u r r e e R R e e s s u u l l t t s s 4 4 3 3 4 4 - - Y Y e e l l l l o w S S u u p p p l p ly y vo...
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Engine Troubleshooting Engine Troubleshooting (Cummins QSM11-C330) (Cummins QSM11-C330) (Illus (Illustration tration 1-6) 1-6) The following chart includes some of the problems The following chart includes some of the problems 3. 3. Has a si Has a simil milar tro ar trouble oc uble occur curred befo...
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 3.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 8.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 10.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 14.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 15.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 18.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 20.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 22.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 25.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 27.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 31.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 34.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 37.
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P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 41.
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Cummins QSM11-C330 Diesel Engine Cummins QSM11-C330 Diesel Engine E E n n g g i i n n e e O O p p e e r r a a t t i i n n g g C C o o n n d d i i t t i i o o n n s s 2 2 1 1 0 0 0 0 r r p p m m L L u u b b r r i i c c a a t t i i o o n n S S y y s s t t e e m m E E n n g g l l i i s s h h...
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Section 3 Section 3 Air Intake System Air Intake System PRECLEANER PRECLEANER COTTER PIN COTTER PIN INTERNAL INTERNAL FILTER FILTER INDICATOR INDICATOR AIR AIR RESTRICTION RESTRICTION INDICATOR INDICATOR SAFETY SAFETY FILTER FILTER IF EQUIPPED IF EQUIPPED SIGNAL SIGNAL LINE LINE SAFETY...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) cleaner com cleaner components. ponents. Overser Overservicing of the filt vicing of the filter er 8. 8. Re- Re-ins install w tall wing nut, w...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) Air Intake System Troubleshooting Air Intake System Troubleshooting P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 1.
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Section 4 Section 4 Exhaust System Exhaust System Introduction. Introduction. The exhaust system is responsible The exhaust system is responsible for venting exhaust gases, generated by the for venting exhaust gases, generated by the engine, to the atmospher engine, to the atmosphere.
Taylor part number tested with a coolant test kit, Taylor part number sight glasses below the 7 psi radiator cap.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) presses the intak presses the intake air e air. . The act of compress The act of compressing the ing the intake air generates heat and causes the air mole- intake air generates heat and causes the air mole-...
THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) gauge should be in the green temperature area gauge should be in the green temperature area (180 (180 F - 210...
Section 6 Section 6 Electrical System Electrical System Introduction. Introduction. This machine incorporates a This machine incorporates a parts. parts. Clean and re- Clean and re-apply a li apply a light coating of ght coating of 12-volt DC el 12-volt DC electrica ectrical system.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) should be observed when working on or around should be observed when working on or around Never disconnect the battery while the alternator Never disconnect the battery while the alternator the alternator.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) Component Component T T roubleshooting roubleshooting Circuit Breakers. Circuit Breakers. Circuit breakers are employed Circuit breakers are employed in the electrical system and act similar to fuses, in the electrical system and act similar to fuses, Alternator.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) toggles between pins 87A (when de-energized) toggles between pins 87A (when de-energized) VDC required at pin 86 was or was not present, or VDC required at pin 86 was or was not present, or and 87 (when ener and 87 (when energiz...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) indi indicat cate a e a readi reading of 0 ng of 0 - 40 ohms. - 40 ohms.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 4) completing the circuit of both sets of pins. 4) completing the circuit of both sets of pins. minal 14 was or was not present, or ground signal minal 14 was or was not present, or ground signal When the relay is energized, the coil shifts the...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) and orange wir and orange wires. es. The whit The white and orange wir e and orange wires will have continuity between them only as long as will have continuity between them only as long as the proximi...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) Single-Pole, Single-Throw, Maintain Contact Single-Pole, Single-Throw, Maintain Contact Exercise care not to reverse polarity because Exercise care not to reverse polarity because Switches.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-10 6-10 Refer to Illustration 6-16 for component reference Refer to Illustration 6-16 for component reference C C o o m m p p o o n n e e n n t t P P r r o o b b l l e e m m C C o o r r r r e e c c t t i i o o n n...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-11 6-11 C C o o m m p p o o n n e e n n t t P P r r o o b b l l e e m m C C o o r r r r e e c c t t i i o o n n 1.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-12 6-12 C C o o m m p p o o n n e e n n t t P P r r o o b b l l e e m m C C o o r r r r e e c c t t i i o o n n (Continued)
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-13 6-13 Electrical System Troubleshooting Electrical System Troubleshooting gauge indicates above 75 psi, remove wire #31 gauge indicates above 75 psi, remove wire #31 from the low ai from the low air pressur...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-14 6-14 ifold valv ifold valve. e. The brake coolant pr The brake coolant pressure sw essure switch itch present on the green wire when the wiper switch...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-15 6-15 swit switch (S5). ch (S5). Heater swi Heater switch (S5) is power tch (S5) is powered by cir- ed by cir- tion, the contac tion, the contacts of the swi...
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-16 6-16 P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 1.
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THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) 6-17 6-17 P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 3.
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6-18 6-18 THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) THDC / THDCP - 954 / 955 / 974 (Rev. 06/03) P P r r o o b b l l e e m m C C a a u u s s e e C C o o r r r r e e c c t t i i o o n n 1.
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