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Second Edition February 2017 The contents of this manual may be revised without notice. Copyright 1998-2017 by Toshiba Corporation. All rights reserved. No part of this manual may be reproduced in any form without permission.
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Safety Precautions Safety Precautions for Installation WARNING Grounding required: Ground the transmission path at each segment with 100Ω or less ground resistance. Grounding should be made at one point. Otherwise,this can cause a transmission error or this can result in electric shock or fire. Prohibit excessive voltage: Do not apply voltages higher than the rated voltage (such as 100VAC) to connectors or terminal blocks or do not mistake the polarity of voltages.
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Please keep this manual carefully after reading.
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Chapter7 Maintenance and Inspection This chapter explains details and methods of daily inspection and periodical inspection and maintenance parts.
Contents Contents Safety Precautions Introduction 1. System Configuration PI/O System Configuration Standard System Expansion Configuration Dual System Expansion Configuration 2. Installation and Wiring Precautions in Installation The Installation Environment Ventilation Precautions in Mounting and Wiring Serial Bus Cable Wiring Grounding Mounting Preparation for Terminal Block Unit Mounting Address Settings...
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Contents Terminal Block Unit Terminal Block Unit UTBA1 Terminal Block Unit UTBA2 Terminal Block Unit UTBA3 Terminal Block Unit UTBA6 Terminal Block Unit UTBA61 Terminal Block Unit UTBD1 Relay Connection Unit UTRC1 I/O base unit I/O base unit UABU1 I/O base unit UABU3 I/O base unit UDBU1 I/O base unit UITU5 Option Boards...
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Contents 5. PI/O Modules Analog Input Module SAI01 Analog Input Module SAI02 Analog Input Module SAI03 Analog Input Module SAI06 Analog Input Module STC01 Analog Input Module SRT01 Analog Output Module SAO01 Analog Output Module SAO02 Analog Output Module SAO06 Digital Input Module SDI01 Digital Output Module SDO01 Pulse Input Module SPI01...
2. Installation and Wiring External wire connection Connect external wires to the external wire terminal block from the left side of the terminal block unit. Module Mounting Before mounting the PI/O modules and the communication modules, check the module model names and settings.
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2. Installation and Wiring Mounting the module. Mount the module according to the following procedure (Figure 2.15). 1. Push the module in until the claw on the bottom of it engages the guide at the rear of the terminal block unit, I/O base unit or communication unit 1). 2.
3. System Configuration Unit and Module Communication Module SBIF1 SBIF1 specifications Item Specification Model name SBIF1 Matching base unit Communication base unit USCB1; mounted on left (P) side in a single system. Dual Possible (mount 2 on communication base unit USCB1) Serial bus specifications According to Serial bus specifications I/O bus specifications...
3. System Configuration Unit and Module High-speed Communication module SBIF2 SBIF2 module specifications Item Specification Model name SBIF2 Matching base unit Communication base unit USCB1; mounted on left (P) side in a single system. Dual Possible (mount 2 on communication base unit USCB1) Matching I/O module SAI06, SAO06 Serial bus specifications According to "Appended table 1.2 Serial bus specifications"...
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3. Terminal Block Unit (For Model 2000,3000) SBIF2 module front panel RUN indicator: TOSHIBA Lights up during normal operation. SBIF2 SERIAL BUS I/F Alarm indicator: Lights up in an abnormal operation. STAND-BY indicator: Lights up during dual stand-by action. STAND-BY Serial bus A system normal operation indicator: Lights up during normal operation.
3. Terminal Block Unit(For Model 2000, 3000) I/O base unit I/O base units of model 2000,3000 are available in three types as shown in Table 3.2. Table 3.2 I/O Base Unit Type Applicable module UABU1 For 8-point analog/4-point pulse input/output SAI01、SAI06、SAO01、...
4. Terminal Block Unit(for model 1000) 4. Terminal Block Unit(for model 1000) The types of EC352 Series terminal Block Units are shown in Table 4.1. Table 4.1 EC352 Series Terminal Block Units Type name Application Terminal type Applicable module UT5L12 Loop I/O SLP01,SLP02 EC352AI0151...
4. Terminal Block Unit(for model 1000) Analog Input Terminal Block Unit EC352AI0151,EC352AI0171 Terminal No. Signal name External wiring Analog Input (AI1) (+)AI1(-) Analog Input (AI2) (+)AI2(-) Analog Input (AI3) (+)AI3(-) (+)AI4(-) Analog Input (AI4) Input Signal Common (SC) Input Signal Common (SC) (+)AI5(-) Analog Input (AI5) (+)AI6(-)
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4. Terminal Block Unit(for model 1000) EC352AI0351,EC352AI0371 Terminal No. Signal name External wiring Analog Input (AI1+) Analog Input (AI1-) Transmitter Power(DP1+) Analog Input (AI2+) Analog Input (AI2-) Transmitter Power(DP2+) Analog Input (AI3+) Analog Input (AI3-) Transmitter Power(DP3+) Analog Input (AI4+) Analog Input (AI4-) Transmitter Power(DP4+) ・Terminals(No.4,5,6,10,14,15,16 and 20) are unused terminals.
4. Terminal Block Unit(for model 1000) Analog Output Terminal Block Unit EC352AO0151 Terminal No. Signal name External wiring Analog Output (AO1+) Analog Output (AO1-) Analog Output (AO2+) Analog Output (AO2-) Analog Output (AO3+) Analog Output (AO3-) Analog Output (AO4+) Analog Output (AO4-) Analog Output (AO5+) Analog Output (AO5-) Analog Output (AO6+)
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4. Terminal Block Unit(for model 1000) EC352AO0251 Terminal No. Signal name External wiring Analog Output (AO1-) Analog Output (AO1+) Analog Output (AO2-) Analog Output (AO2+) Analog Output (AO3-) Analog Output (AO3+) Analog Output (AO4-) Analog Output (AO4+)
4. Terminal Block Unit(for model 1000) Digital Input/Output Terminal Block Unit EC352DI0151 Terminal No. Signal name Terminal No. Signal name Digital Input (DI1) Digital Input (DI17) Digital Input (DI2) Digital Input (DI18) Digital Input (DI3) Digital Input (DI19) Digital Input (DI4) Digital Input (DI20) Digital Input (DI5) Digital Input (DI21)
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4. Terminal Block Unit(for model 1000) EC352DO0151 Terminal No. Signal name Terminal No. Signal name Digital Output (DO1) Digital Output (DO17) Digital Output (DO2) Digital Output (DO18) Digital Output (DO3) Digital Output (DO19) Digital Output (DO4) Digital Output (DO20) Digital Output (DO5) Digital Output (DO21) Digital Output (DO6) Digital Output (DO22)
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4. Terminal Block Unit(for model 1000) EC352DO0161 Signal name Signal name Terminal No. Terminal No. DO1(+) DO17(+) DO1(-) DO17(-) DO2(+) DO18(+) DO2(-) DO18(-) DO3(+) DO19(+) DO3(-) DO19(-) DO4(+) DO20(+) DO4(-) DO20(-) DO5(+) DO21(+) DO5(-) DO21(-) DO6(+) DO22(+) DO6(-) DO22(-) DO7(+) DO23(+) DO7(-) DO23(-)
4. Terminal Block Unit(for model 1000) IOBUS Junction Terminal Block Unit 3Y8A2156G001 Terminal No. Signal name 24Vdc(I/O system power supply +) 0V(I/O system power supply -) IOBUS (+) internally connected IOBUS (-) internally connected GND(Grounding terminal) 24Vdc(I/O system power supply +) 0V(I/O system power supply -) ・Terminals (No.1,2,3,4, and 9) are unused terminals.
5. PI/O Module 5. PI/O Modules The types of PI/O module and option board are shown in Table 5.1. Table 5.1 PI/O modules and option boards Number Model Name Specifications of points SAI01 Analog input module 8 points mV, V input SAI02 Analog input module 4 points...
5. PI/O Module Analog Input Module SAI01 SAI01 module specifications Item Specification Model name SAI01 Number of input points 8 points Input insulation unit 8 points isolated together (input(-) side common) Bipolar: 10 mVdc, 20 mVdc, 50 mVdc, 100 mVdc, 1 Vdc, 5 Vdc Input signal level Unipolar: 1-5 Vdc J type: 0 to +200℃,0 to +400℃,0 to +400℃,0 to +600℃,+300 to +600℃...
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5. PI/O Module SAI01 module internal circuitry Signal Status AI1(+) V/F converter isolation indicator/ circuit circuit switch AI1( - ) channel analog Internal multi- plexer circuit Internal power circuit supply AI8(+) Insulated DC/DC Fixed voltage RS-485 RS-485 AI8( - ) corverter power supply trans-...
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(FIVC11,FIVC12) (TB2) A short bar (FSBR2) is used for shielding. AI5(+) AI5( - ) AI6(+) SAI01 module front panel AI6( - ) TOSHIBA AI7(+) AI01 RUN indicator: UNIVERSAL AI7( - ) Lights up during normal operation. Alarm indicator: AI8(+)
5. PI/O Module Analog Input Module SAI02 SAI02 module specifications Item Specification Model name SAI02 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc Maximum applied voltage 30 V peak Input impedance 1 M ...
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5. PI/O Module SAI02 module internal circuitry Status AI1(+) Signal V/F converter indicator/ Filter isolation circuit switch AI1( - ) circuit Internal CPU Insulated DC/ circuit DC converter circuit AI4(+) RS-485 RS-485 AI4( - ) trans- trans- ceiver ceiver Internal Fixed voltage power power supply circuit...
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AI2( - ) AI3(+) AI3( - ) AI4(+) AI4( - ) (External sensor) (FIVC21, FIVC22) SAI02 module front panel TOSHIBA AI02 RUN indicator: 1-5V dc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Analog Input Module SAI03 SAI03 module specifications Item Specification Model name SAI03 Number of input points 4 points (with distributor) Input insulation unit Each point is isolated separately. Input signal level 1-5 Vdc Maximum applied voltage 30 V peak Input impedance 1 M ...
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5. PI/O Module SAI03 internal circuitry Status AI1(+) Signal V/F converter indicator/ Filter isolation circuit switch AI1( - ) circuit Insulated DC/ Intemal CPU DC converter circuit circuit AI4(+) AI4( - ) RS-485 RS-485 trans- trans- ceiver ceiver Internal Fixed voltage power power supply circuit supply...
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AI3(+) AI3( - ) AI4(+) AI4( - ) 4-20 mAdc 2-wire type sensor (FIVC11, FIVC12) SAI03 front panel TOSHIBA AI03 Sensor power supply switches 1-5V dc DIS (CH1 to CH4) RUN indicator: Lights up during normal operation. Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Analog Input Module SAI06 Item Specification Model name SAI06 Number of input points 8 points Input insulation unit 8 points are isolated together (input(-) side common) Input signal level Bipolar: 10 mVdc, 20 mVdc, 50 mVdc, 100 mVdc, 1 Vdc, 5 Vdc* Unipolar: 1-5 Vdc* Each point can be set independently.
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5. PI/O Module Weight 200 g or less (Note1)The Input ranges of each channel can be set with the Enginnering Tool. See Chapter2,”Registering Hardware” in the ”Engineering Tool Manual (6F8C1006)” .
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5. PI/O Module SAI06 Module Internal Circuit Signal Status AI1(+) V/F converter isolation indicator/ circuit circuit switch AI1( - ) channel analog Internal multi- plexer circuit Internal power circuit supply AI8(+) Insulated DC/DC Fixed voltage RS-485 RS-485 AI8( - ) corverter power supply trans-...
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FIVC21/22 AI5(+) AI5(+) AI5( - ) AI5( - ) SAI06 module front panel AI6(+) AI6(+) AI6( - ) AI6( - ) TOSHIBA AI7(+) AI7(+) AI06 RUN indicator: UNIVERSAL AI7( - ) AI7( - ) Lights up during normal operation. STAND-BY...
5. PI/O Module Analog Input Module STC01 STC01 module specifications Item Specification Model name STC01 Number of input points 8 points Input insulation unit Each point is isolated separately. Input signal level TC (thermocouple: Types B, R, S, J, K, T, E can each be set independently).
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5. PI/O Module STC01 module internal circuitry Signal Status TC1(+) V/F converter Input isolation indicator/ protec- circuit channel circuit switch tive analog circuit TC1( - ) multi- Internal plexer circuit circuit TC8(+) Internal power supply TC8( - ) Insulated Fixed voltage RS-485 RS-485 DC/DC...
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5. PI/O Module STC01 module front panel TOSHIBA TC01 RUN indicator: THERMOCOUPLE Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Analog Input Module SRT01 SRT01 module specifications Item Specification Model name SRT01 Number of input points 4 points Input insulation unit Each point is isolated separately. Input signal level 3-wire type RTD (resistance temperature detector: Pt385, Pt3916 can be set).
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5. PI/O Module SRT01 module internal circuitry Status RT1(A) Insulated DC/ Current output Signal indicator/ DC converter isolation Resistance switch RT1(B) circuit detection circuit Analog V/F converter circuit multiplexer Internal CPU circuit circuit RT1(b) RT4(A) RT4(B) RS-485 RS-485 RT4(b) trans- trans- ceiver ceiver...
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RT2(b) RT3(A) RT3(B) RT3(b) RT4(A) RT4(B) RT4(b) 3-wire type RTD SRT01 module front panel TOSHIBA RT01 RUN indicator: Pt385/Pt3916 Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E...
5. PI/O Module Analog Output Module SAO01 SAO01 module specifications Item Specification Model name SAO01 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc Load resistance range 0-750 ...
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5. PI/O Module SAO01 module internal circuitry Signal Status AO1(+) isolation indicator/ D/A conversion circuit switch circuit with analog lead- back AO1( - ) Internal Internal power CPU circuit supply AO8(+) AO8( - ) Fixed voltage RS-485 RS-485 power supply trans- trans- circuit...
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AO7(+) AO7( - ) AO8(+) AO8( - ) (External load) ( - ) side internal connections SAO01 module front panel TOSHIBA AO01 RUN indicator: 4-20 mAdc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Analog Output Module SAO02 SAO02 module specifications Item Specification Model name SAO02 Number of output points 4 points Output isolation unit Each point is isolated separately. Output signal level 4-20 mAdc Load resistance range 0-750 Through-rate 10 ms (0-63%) D/A conversion data +800 to +4000 counts...
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5. PI/O Module SAO02 module internal circuit Status Signal AO1(+) indicator/ D/A conversion isolation circuit switch circuit with analog lead- Insulated DC/ back DC converter AO1( - ) circuit Internal CPU circuit AO4(+) AO4( - ) RS-485 RS-485 trans- trans- ceiver ceiver Fixed voltage...
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AO2(+) AO2( - ) AO3(+) AO3( - ) AO4(+) AO4( - ) (External load) SAO02 module front panel TOSHIBA AO02 RUN indicator: 4-20 mAdc Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Analog Output Module SAO06 SAO06 module specifications Item Specification Model name SAO06 Number of output points 8 points Output isolation unit 8 points are isolated together (output (-) side common). Output signal level 4-20 mAdc Load resistance range 0 to 600 ...
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5. PI/O Module SAO06 module internal circuit, and the extent of fault diagnostics Status indicator/ Signal AO1(+) switch D/A conver- isolation sion circuit circuit with analog lead-back Internal AO1( - ) CPU circuit AO8(+) Internal AO8( - ) power supply RS-485 RS-485 trans-...
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( - ) side internal connections (TB2) AO5(+) AO5(+) AO5( - ) AO5( - ) SAO06 module front panel AO6(+) AO6(+) TOSHIBA AO6( - ) AO6( - ) AO06 RUN indicator: 4-20mAdc Lights up during normal operation. AO7(+) AO7(+) STAND-BY...
5. PI/O Module Digital Input Module SDI01 SDI01 module specifications Item Specification Model name SDI01 Number of input points 32 points Input insulation unit The 32 input points are isolated together (one side common). Input signal Non-voltage contact/open collector input Input current 5 mA (external power supply 24 Vdc, contact resistance 0 W) Contact resistance...
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(TB2) When mounted on lower level: CN5, CN6, connected DI17 SDI01 module front panel DI18 DI19 RUN indicator: DI20 Lights up during normal DI21 TOSHIBA operation. DI22 DI01 Alarm indicator: DIG/TAL IN DI23 Blinks in an abnormal 1/17 9/25 DI24...
5. PI/O Module Digital Output Module SDO01 SDO01 module specifications Item Specification Model name SDO01 Number of output points 32 points Output insulation unit The 32 output points are isolated together (one side common). Output signal Open drain output Output current 100 mA (maximum) Voltage drop when output is ON 0.8 V (load 24 Vdc-100 mA)
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(TB2) When mounted on lower level: CN5, CN6, connected DO17 SDO01 module front panel DO18 DO19 RUN indicator: DO20 Lights up during normal DI21 TOSHIBA operation. DO22 DO01 Alarm indicator: DIG/TAL OUT DO23 Blinks in an abnormal 1/17 9/25 DO24...
5. PI/O Module Pulse Input Module SPI01 SPI01 module specifications Item Specification Model name SPI01 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector Input)/Each voltage pulse point can be set independently Counter 16 bit up counter...
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5. PI/O Module SPI01 module internal circuitry Status PI1(+) Internal CPU indicator/ circuit switch PI1( - ) Trans- former Internal power insula- PI4(+) supply tion PI4( - ) Fixed voltage power circuit supply circuit RS-485 RS-485 External 24 Vdc trans- trans- power ceiver...
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5. PI/O Module SPI01 module front panel TOSHIBA PI01 RUN indicator: PULSE IN Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
5. PI/O Module Pulse Input Module SPI012 SPI012 module specifications Item Specification Model name SPI012 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal (Note 1) Non-voltage contact (open collector input)/Each voltage pulse point can be set independently Counter 16 bit up counter...
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5. PI/O Module SPI012 module internal circuitry Status PI1(+) Internal CPU indicator/ circuit switch PI1( - ) Trans- former Internal power insula- PI4(+) supply tion PI4( - ) Fixed voltage power circuit supply circuit RS-485 RS-485 External 24 Vdc trans- trans- power ceiver...
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5. PI/O Module SPI012 module front panel TOSHIBA PI01 AI06 RUN indicator: PULSE IN Lights up during normal operation. STAND-BY Alarm indicator: Blinks in an abnormal operation. STAND-BY indicator: ADDR Lights up during stand-by action . Module address setting switch: Sets address numbers 1 to E(decimal 1 to 14).
5. PI/O Module Pulse Input Module SPI06 SPI06 module specifications Item Specification Model name SPI06 Number of input points 4 points Input insulation unit The 4 points are isolated together Input signal Non-voltage contact (open collector input)/Each voltage pulse point can be set independently Counter 16 bit up counter No-voltage contact Input current...
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5. PI/O Module SPI06 module internal circuitry and breakdown diagnasis area Status Internal PI1(+) indicator/ CPU circuit switch PI1( - ) Trans- former Countter insula- PI4(+) tion PI4( - ) Internal powe circuit supply External RS-485 RS-485 (24 DCV) Fixed voltage power trans- trans-...
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5. PI/O Module Diagnostic functions 1) Counter stop diagnostics 2) ROM/RAM check; WDT supervision; and power supply supervision 3) I/O bus transmission diagnostics 4) Duplex switching status diagnostics 5) External power supply voltage drop detection *1 Among pulse inputs, it is possible to detect failures of the insulation and input areas (each CH independent) by comparing the primary and secondary count values when redundant.
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5. PI/O Module SPI06 module front panel TOSHIBA PI06 AI06 RUN indicator: PULSE IN Lights up during normal operation. STAND-BY Alarm indicator: Blinks in an abnormal operation. STAND-BY indicator: ADDR Lights up during stand-by action . Module address setting switch: Sets address numbers 1 to E(decimal 1 to 14).
5. PI/O Module Pulse Output Module SPO01 SPO01 module specifications Item Specification Model name SPO01 Number of output points 4 points Output insulation unit The 4 points are isolated together Output signal Open collector output Resolution 8 bit Output type Pulse width: Select either 72 or 9 ms (same setting for all points).
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5. PI/O Module SPO01 module internal circuitry Status PO1OP Pulse output indicator/ circuit switch PO1CL Photo- coupler Intemal CPU insulation Read-back circuit circuit PO4OP Internal power PO4CL supply Fixed voltage RS-485 RS-485 power supply trans- trans- External power circuit ceiver ceiver External 24 Vdc...
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5. PI/O Module SPO01 module front panel TOSHIBA PO01 RUN indicator: PULSE OUT Lights up during normal operation. Alarm indicator: Blinks in an abnormal operation. ADDR Module address setting switch: Sets address numbers 1 to E (decimal 1 to 14).
6. Troubleshooting 6. Troubleshooting When the intelligent PI/O system is actually run, it sometimes does not run as expected. In such a case, before judging that a system breakdown has occurred, perform the checks in Table 6.1 and take the action indicated. Table 6.1 When the system does not operate normally (part 1) Symptom Checks...
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6. Troubleshooting Table 6.1 When the system does not operate correctly (part 2) Symptom Checks Action An I/O bus error has been Is the I/O bus cable connected Insert the cable connector all the detected. securely? way in, and lock in place. Is the termination connector Connect the termination connector.
7. Maintenance and Inspection 7. Maintenance and Inspection Daily inspection Check the following items daily while the controller is runnning.. CAUTION When there is any smoke or strage odor ,turn off the power. Otherwise, it may cause a fire or electric shock. NOTICE: ...
WARNING Do not modify, repair, disassemble, or adjust the device, module, or board. It may cause an electric shock, fire, injury, or failure. In case of an operation error or failure, contact one of Toshiba's sales representatives. NOTE: To keep the system normal and avoid unnecessary troubles,perform daily inspections,periodical inspections.
7. Maintenance and Inspection Maintenance Parts For early recovery in case of failure, it is recommended preparing at least the following maintenance parts. WARNING Replace fuses with specified items. Using anything other than specified may cause a fire or failure. Table 7.3 Maintenance parts Product name Quantity...
Apendix2 External Dimensions Apendix 2 External Dimensions The following are the external dimensions of the units and modules that comprise the intelligent PI/O system. Communication Base Unit Appended Figure 2.1 Communication base unit...
Apendix 2 External Dimentions Option Board Applicable option model name FIVC11 FIVC12 FIVC21 FIVC22 [mm] Appended Figure 2.5 Option board Applicable communication base unit model name USCB2 SBIF SBIF [mm] Appended Figure 2.6 Communication base unit USCB2...
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Apendix2 External Dimensions Applicable I/O base unit model name UABU1 [mm] Appended Figure 2.7 I/O base unit UABU1 Applicable I/O base unit model name UABU3 [mm] Appended Figure 2.8 I/O base unit UABU3...
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Apendix 2 External Dimentions Applicable I/O base unit model name UDBU1 [mm] Appended Figure 2.9 I/O base unit UDBU1 Applicable I/O base unit model name UITU5 [mm] Appended Figure 2.10 I/O base unit UITU5...