Yanmar 6LY3 Series Technical Manual
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Yanmar 6LY3 Series Technical Manual

Electronic control system
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Electronic Control System
Technical Manual
for 6LY3 Series Engines
Revision 1.0
Electronic Control System: Technical Manual for 6LY3 Series Engines

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Summary of Contents for Yanmar 6LY3 Series

  • Page 1 Electronic Control System Technical Manual for 6LY3 Series Engines Revision 1.0 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 2 However, these safety alerts alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing installation, operation, and maintenance is the most effective ac- cident prevention measure along with exercising care and using common sense when performing such Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 3: Table Of Contents

    10. Transmission Diagrams Twin Disc Twin Disc with Trolling ZF with Trolling 11. Cable Information CE415xx CE405xx CE404xx CE425xx CE42006 CE41906 CE42206 CE41800 CE40300 Rocker Switch Panel Key Switch Panel 12. Deutsch Connectors Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 4 Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 5 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 6 Components Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 7: Components

    Digital Engine Displays (i5601E) Dual CANBus Control Head First Station Ignition Rocker Panels Note: Key Switch Panel assemblies are also available. Note: Other style controls are also available. The pin-outs are the same. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 8 System Overview Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 9: System Overview

    System Overview This electronic control system consists of the following equipment: One Yanmar i5501E Digital Display per engine Shift & Throttle Control Head Yanmar i5601E Digital Display The unit displays real-time data as well as warnings or alarms for any engine abnormality. Diagnostic codes are also displayed for use by Yanmar technicians.
  • Page 10 Digital Display Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 11: Specifi Cations

    -25C to +75C (-13F to 167F) Storage Temperature -40C to +80C (-40F to +176F) Protection IP67 Salt Spray IEC60068-2-52: 1996 IEC61000 and EN55022 Case Color Anthracite Grey Rear Panel Specifi cations Start-up Splash Screen Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 12 Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 13: Main Menu

    Accesses the Alarm Summary screen. The menu mode is exited upon going to the screen. Diag Codes Accesses the Diag Code Summary screen. The menu mode is exited upon going to the screen Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 14 The default mode for the i5601E is Hot Keys locked. That allows use of the keys for all major engine data. In this mode the keys match the quick reference card that comes with the system. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 15 The Language check box selection menu allows for easy selection of the desired Language. This will switch displays over to display the appropriate text per the language table selected. Display choice “ENGLISH” “FRANCAIS” “DEUTSCH” “ITALIANO” “ESPANOL” “SVENSKA” “NORSK” “NEDERLAND” Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 16 Display choice Function Variable % adjustment factor. 0=no adjustment. “DEPTH OFFSET” For meters the Range is 32.8 to 32.7m. For feet Range is -107 to 107.4 Ft. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 17 Turns off Audible Beeper About The ABOUT screen displays useful information about your i5501E, such as part number and software version. This information may be needed by Yanmar Customer Support in the event you contact them. USER Settings Upon entry into the User Setttings Menu the software will get data from the network i83xx and CH67 Control Head Units.
  • Page 18 Forward Throttle Curve 1 thru “8” Forward Throttle Curve 8 Reverse Throttle Curve Display Menu Item Value Function choice “Rev Throt Curv” “1” Reverse Throttle Curve 1 thru “8” Reverse Throttle Curve 8 Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 19 Insert the diagram on the bottom of page 14 of the LY3 operators manual here The Troll Settings menu allows setting the trolling parameters and Calibration of the Trolling valve limits. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 20 The following status will be displayed: i83xx: “Processing” “Transfer OK” “Transfer Failed” “Is ignition on?” CH67 “Processing” “Transfer OK” If retieval is successful, the user will be presented the Troll Settings Menu. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 21 50 would divide the lever equally between troll (the fi rst 50%) and throttle (the last 50 Display Menu Item Value Function choice “Lever Travel:” “20” 20 % Min Thru Increments at 10% “80” 80 % Max Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 22 4th buttons to Plus and Minus keys to allow incremental 1% changes to the value. The value is sent to the controller for each change. To calibrate the trolling valves see the complete procedure in the installation book. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 23 Rear view of dual engine confi guration Starboard CH67000 Port CH67000 CP1200 Control Panel Starboard control head Port control head Ignition Switch CE416 Cable Harness 2nd CP1200 Control Panel Trolling wires CANBus connectors Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 24 Control Head Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 25: Control Head

    The i5601E is an extremely versatile display. The four-left keys can be reconfi gured to allow the user to display whatever screens he or she desires. For additional operational details, refer to the Operations Manual. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 26 Terms of Use Engaging Shift Disconnect disconnects the transmission so you can apply throttle without engaging a gear Disengaging Shift Disconnect alows the transmission to respond to control head lever commands Shift Disconnect Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 27 N (Neutral) button next to the lever on the control head. The N (Neutral) lamp will stop fl ashing and remains continuously lit to indicate that Shift Disconnect mode is disengaged and the transmission(s) will now respond to lever commands. Refer to the Operation Manual for more detailed information. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 28 Reverse Idle) and again press the N (Neutral) button next to the lever on the control head. The N (Neutral) lamp will stop fl ashing, indicating that Split Range Throttle has been disengaged. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 29 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 30 Engine Interface Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 31 Transmission Neutral Start Protect is an active low, discrete switch input to Vbat Return. It is pulled up internally to +5 VDC through a 10KΩ resistor. Range: Ground, 5 VDC Signal Name: Neutral Start Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 32 J1939 CAN HI Alarm J1939 CAN LO J1939 Shield Utility: Mates with DT06-4S-E003 Trolling Valve (current control) RS232-Rx Shift A RS232-Tx Shift B DOWNLOAD Transmission Oil Pressure SW *** Not Used *** Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 33 The ignition signal supplies 12 volts to the fi re system when the ignition is turned on. The mating Deutsch housing is DT04-3P. The mating contact pin is 1060-16-0122. Wire per Auto Fire System diagram. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 34 Gauges Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 35: Gauges

    2” gauges may be connected together in any order as long as one is connected to the Tach harness. Front of i2200 series gauge Back of i2200 series gauge Electronic Control System: Technical Manual for 6LY3 Series Engines...

  • Page 36: Specifi Cations

    100 liters of water per minute for three minutes per component using a 12.5 mm nozzle. The water shall be directed to all exposed surfaces during the three-minute test. SAE J1455 Section 4.4.3 Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 37 Gauge Mounting Dimensions (Dimensions in inches) i2000 Single Engine Set Up CAN Bus Dual Engine Set Up Port CAN Bus Starboard Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 38 16 ga. to 1 in.; Keying available for panels 0.080 in. or greater. Spin Panel Thickness: nut fastening available for panels 0.50 in. or less. Panels will be fl at and smooth to within +/- 0.020 in. within any 3” Roughness and Curvature: diameter. Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 39: Specifi Cations

    Immersion: The gauges and SIM shall be tested per IEC 60529 (IP67) and/or SAE J1171 immersion. Fogging: Gauge lens shall meet or exceed the criteria specifi ed in J1810, Lens Fogging (Indicating Unit). Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 40 Typical Single Engine, Single Station System Typical Dual Engine, Single Station System Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 41 Input power to gauge All 2” Gauges Connector Pin Name Function No connection GAUGE_LINK_A Communication link between gauges GAUGE_LINK_B Communication link between gauges GROUND Power return POWER Input power to gauge No connection Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 42 16 ga. to 1 in.; Keying available for panels 0.080 in. or greater. Spin Panel Thickness: nut fastening available for panels 0.50 in. or less. Panels will be fl at and smooth to within +/- 0.020 in. within any 3” Roughness and Curvature: diameter. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 43 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 44 NMEA 2000® Network Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 45: System Default Settings

    Programmable Shift Delay Fixed Shift Delay Station Select Protection Neutral Idle Fail Safe Response Set Up Troll Mode Split Split Troll Lever Travel Maximum Throttle in Troll Mode Troll Throttle Engage Delay Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 46 NMEA 2000® Network Overview The Yanmar NMEA 2000 Data Bus provides a CANbus Network through which data and power can be accessed by all units on the Bus. This eliminates signifi cant amounts of point to point wiring and allows all information to be shared. Products from Yanmar and any other manufacturer of certifi ed NMEA 2000 product can all work on the same data bus.
  • Page 47 (blue). The other pair is the power V+ (red) common (black). The total number of connections made through the connectors is fi ve. The pinout and wire colors conform to the DeviceNet Standards and are illustrated below: Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 48 Network power in some cases powers only the interface to the bus as illustrated above. This is true for any unit that uses an additional power connection. Products that consume 1 amp of less may be totally powered by the bus. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 49 The Can Bus requires power be supplied. The voltage range is 10 to 16 volts. The power may be supplied by one or more of the products on the Data Bus or from as separate source. Yanmar strongly recommends that the at least two independent sources are used to supply the data bus power. When installed per Yanmar 6LY3 installation instructions redundant power is supplied.

  • Page 50: System Diagrams

    System Diagrams 6LY3 System Diagram Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 51 6LY3 System Diagram Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 52 Power Diagram Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 53: Power Diagram Outline

    5. Refer to Appendix E for a detailed power diagram. REPEAT FOR STARBOARD ENGINE. Connect engine blocks to each other using wire that is equal to or heavier than the battery cable. Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 54 Power Diagram Power Diagram 30 AMP Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 55 Power Diagram Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 56 System Diagrams 6LY3 System Diagram Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 57 System Diagrams Power Diagram 30 AMP Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 58 Transmission Diagram Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 59: Transmission Diagrams

    Transmission Diagram Twin Disc Transmission Connections Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 60 Transmission Diagram Twin Disc Transmission Connections w/Trolling Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 61 Transmission Diagram ZF Transmission Connections w/Trolling Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 62 Cable Information Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 63: Cable Information

    (drain) Shift A Forward yellow Cable CE42006 Signal Color ECU J1 DT06- 08SA- E003 Solenoid A yellow Solenoid B white Trolling Valve + pink Oil Pressure blue/ bullet yel/red NSP loop Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 64 Cable Information Rocker Switch Panel Diagram: 1st Station Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 65 Cable Information Rocker Switch Panel Diagram: 2nd Station (if equipped) Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 66 Cable Information Key Switch Panel Diagram: 1st Station Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 67: Key Switch Panel

    Cable Information Key Switch Panel Diagram: 2nd Station (if equipped) Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 68 Deutsch Connections Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 69: Deutsch Connectors

    Deutsch Connections Deutsch Connector: Insertion/Removal ©LADD Industries Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 70 Mounting Templates Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 71 Mounting Templates Single Lever Control Head Template (CH64600) Electronic Control System: Technical Manual for 6LY3 Series Engines...

  • Page 72: Mounting Templates

    Mounting Templates Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 73 Mounting Templates i5601E Digital Display If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. Electronic Control System: Technical Manual for 6LY3 Series Engines...

  • Page 74: St Station Ignition Panel - Cp19100

    1st Station Ignition Panel - CP19100 If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 75 Mounting Templates i5601E Digital Display If this template has been downloaded electronically or copied from another document, please verify all template dimensions prior to cutting as different printers/copiers may scale differently. Electronic Control System: Technical Manual for 6LY3 Series Engines...

  • Page 76: St Station Key Swtich Panel - Ce40100

    3/16 inches = 4.76 mm 1 9/16 inches = 39.7 mm 3 1/8 inches = 79.4 mm 1 3/8 inches = 34.9 mm 3 1/4 inches = 82.55 mm 7/8 inches = 22.2 mm Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 77 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 78 Troubleshooting Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 79: Troubleshooting

    Troubleshooting Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 80 Spare Parts Information Electronic Control System: Technical Manual for 6LY3 Series...

  • Page 81: Parts Information

    Terminator - Female CM10052 Terminator - Male CM10504 Cantrak 5600 CAN harness 4” CM20001 Com Kit T’s and Terminators DE CM20002 Com Kit T and Terminators SE IS-CH1900 Installation Manual CH1900 Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 82 LY3 SE Station 2 Kit SSODKSE-S2 Second Station Display Kit SE-S2 CE40510 Second Station Ext harness (10’) CE40520 Second Station Ext harness (20’) CE40527 Second Station Ext harness (27’) CE40560 Second Station Ext harness (60’) Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 83 LY3 DE Station 2 Kit SSODKDE-S2 Second Station Display Kit DE-S2 CE40510 Second Station Ext harness (10’) CE40520 Second Station Ext harness (20’) CE40527 Second Station Ext harness (27’) CE40560 Second Station Ext harness (60’) Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 84 Installation Manual LY3 SE MANINLYM02 Installation Manual LY3 DE MANINYM03 Installation Manual Second Station MANOPLYM01 Operators Manual LY3 QR5601E Quick Reference Guide - Single Engine QR5601D Quick Reference Guide - Dual Engine Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 85 2” Turbo Boost, 60 psi 780134SDFB 3” Speedo 70 mph 780136SDFB 3” Tach 7000 RPM, Port 780137SDFB 3” Tach 4000 RPM, Port 780210SDFB 3” Tach 7000 RPM, Starboard 780211SDFB 3” Tach 4000 RPM, Starboard 780214SDFB Electronic Control System: Technical Manual for 6LY3 Series Engines...
  • Page 86 3” Speedo 50 mph Cables for i2200 Series Gauges 66899 Wire Harness Tach / Speedo 66900 Wire Harness Gauge to Gauge 66892 Wire Harness F01169 to CANBus (Molex) 66901 Plug when Speedo not used Electronic Control System: Technical Manual for 6LY3 Series...
  • Page 87 Electronic Control System: Technical Manual for 6LY3 Series Engines...

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