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Operation Manual
SR0818E/SR1018E/SR1218E/SR1418E
Rough Terrain
Mobile Elevating Work Platform
△
WARNING
!
Before operation and maintenance, the
drivers and service personnel shall
always read and thoroughly understand
all information in this manual. Failure to
do so may result in, fatal accidents or
personal injury.
This manual must be kept with this
machine at all times.
LINGONG HEAVY MACHINERY CO., LTD.
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Summary of Contents for LGMG SR0818E
- Page 1 Operation Manual SR0818E/SR1018E/SR1218E/SR1418E Rough Terrain Mobile Elevating Work Platform △ WARNING Before operation and maintenance, the drivers and service personnel shall always read and thoroughly understand all information in this manual. Failure to do so may result in, fatal accidents or personal injury.
- Page 2 L i n g o n g H e a v y M a c h i n e r y C o . , L t d . Add: 12th Floor, Building 3, Lushangguoaocheng, 9777 Jingshi Road, Lixia District, Jinan, China Tel: 86-0531-67605017 Fax: 86-0531-67605017 Technical service: 86-0531-67605017 Web: www.LGMG.com.cn Accessories sales: 86-0531-67605016...
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Page 3: Table Of Contents
Operation Manual of Rough Terrain Mobile Elevating Work Platform Contents Foreword ....................IV Safety precautions ..................V Chapter 1 Safety ..................1 1.1Danger ....................3 1.2 No Operation Except Following Cases ..........3 1.3 Dangers Classification ..............3 1.4 Design Intent ..................3 1.5 Maintenance of Safety Mark ............. - Page 4 Operation Manual of Rough Terrain Mobile Elevating Work Platform 8.1 No Operation will be Allowed Before ..........57 8.2 Basic Principles ................57 8.3 Functional Test ................57 8.4 On the Ground Control Unit ............57 8.5 Test on the platform control unit ............58 8.6 Test the tilt sensor operation ............
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Page 5: Foreword
The user shall load the platform strictly according to the load rating of the platform. Do not overload the platform or make any modifications to the platform without permission from LGMG. The operation regulations and preventions in this manual are only applicable for the... -
Page 6: Safety Precautions
Operation Manual of Rough Terrain Mobile Elevating Work Platform Safety precautions Operators should be aware of and follow the current national and local safety regulations, and if there are no national or local regulations, the safety instructions in this manual should apply. Most of the accidents are caused by failure to follow the requirements on the machine operation and maintenance. -
Page 7: Chapter 1 Safety
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 1 Safety... - Page 8 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 9: Danger
NOTICE: cargo. Classification of hazards The meanings of symbols, color codes 1.5 Maintenance of Safety and characters of LGMG’s products Mark are as follows: Replace any lost or damaged safety mark Security warning symbol: are used for to make the operator remember the safety at any time. -
Page 10: Danger Of Tip-Over
The platform can only be raised on a solid and flat level ground. Staff, equipment and materials on the platform cannot exceed the maximum bearing capacity of the platform and extension platform. Item SR0818E Indoor: Outdoor: Maximum capacity 4 persons 4 persons... - Page 11 Model Manual Force ground. If the inclination alarm rings when the platform is raised, the platform shall be SR0818E Indoor: 400N Outdoor:400N lowered very carefully. In case the machine is used outdoor, do not SR1018E...
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Page 12: Smashing And Pressing Hazards
Stowed state. Pay attention to the position of the SR1018E extension platform when moving Item SR1218E SR0818E machine. SR1418E Check the operation areas to avoid obstacles overhead or other possible hazards. Be careful of extrusion hazards when 35%(19゜) 40%(22゜) Maximum slope grasping the platform guard railing. -
Page 13: Hazard Of Component Damage
Operation Manual of Rough Terrain Mobile Elevating Work Platform Observe and use the direction arrows of 1.15 Hazard of Machine driving and steering functions on the PCU Damage and platform labels when driving and steering. Do not use the damaged or faulted Don't operate the machine on any running machine. -
Page 14: Ground Information
(as detailed in the following table). strong enough to withstand the full Model Battery weight (Kg) load of the machine; under other possible unsafe SR0818E situations. SR1018E The ground load bearing information of the SR1218E machine is shown in the table below: SR1418E... - Page 15 Operation Manual of Rough Terrain Mobile Elevating Work Platform Tire specification: Drive wheel Maximum static Model load-6km/h（Kg） load（Kg） SR0818E 2060 3000 SR1018E 2060 3000 SR1218E 2060 3000 SR1418E 2060 3000...
- Page 16 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 17: Chapter 2 Legend
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 2 Legend... - Page 18 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
- Page 19 Operation Manual of Rough Terrain Mobile Elevating Work Platform Name Name Platform entrance door Battery side Platform fence Non-steering wheel Platform extension locking Transport tie point handle Tackle fixing point Entrance ladder File box Safety arm Lower control box and Extension platform Hydraulic valve component Platform control unit...
- Page 20 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 21: Chapter 3 Label
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 3 Label... - Page 22 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
- Page 23 Operation Manual of Rough Terrain Mobile Elevating Work Platform SR0818E/SR1018E/SR1218E/SR1418E Label...
- Page 24 Operation Manual of Rough Terrain Mobile Elevating Work Platform SR0818E/SR1018E/SR1218E/SR1418E Label...
- Page 25 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
- Page 26 Operation Manual of Rough Terrain Mobile Elevating Work Platform SR0818E/SR1018E/SR1218E/SR1418E Label List Code Name 2534000390/1003/2504/2295 Rated load -SR1218E/SR1018E/SR0818E/SR1418E 2531000179 Maximum hand force sign 2534000024 Warning line 2534000032 Forklift safety arm sign 2831990027 Lifting lug sign 2534002158 Outrigger load 2534000218 Group LOGO...
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Page 27: Chapter 4 Specification
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 4 Specification... - Page 28 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
- Page 29 Operation Manual of Rough Terrain Mobile Elevating Work Platform Specification SR0818E (S081800WDQ0CE3000) machine parameters Machine performance parameters Item Parameter Item Parameter Rated load (kg) Lifting speed (S) 35±4 Recommended Load capacity of lowering speed (S) 30±4 extension deck (kg) indoor (N)
- Page 30 Operation Manual of Rough Terrain Mobile Elevating Work Platform Drive system Item Specification/Content Traveling Rated output torque (N.m) 3500 reducer Hydraulic system Item Specification/Content Model Open system Pump displacement (ml/r) Function system Max working pressure Lifting system 19.7 (Mpa) Max working pressure Steering system 10.3 (Mpa)
- Page 31 Operation Manual of Rough Terrain Mobile Elevating Work Platform temperature temperature chevron brand hydraulic oil L-HS 32 Ultralow -40℃＜The lowest temperature temperature≤-25℃ hydraulic oil The lowest temperature≤ 10# Aviation hydraulic oil -40℃ 30°C＜The lowest 85W/140 temperature -10°C＜The lowest 85W/90 temperature＜30°C Driving Reducer oil API GL-5 -30°C＜The lowest...
- Page 32 Operation Manual of Rough Terrain Mobile Elevating Work Platform Specification SR1018E (S10181DTCE30) machine parameters Machine performance parameters Item Parameter Item Parameter Rated load (kg) Lifting speed (S) 39±4 Recommended Load capacity of lowering speed (S) 46±4 extension deck (kg) indoor (N) Machine weight (kg) 4350 Maximum...
- Page 33 Operation Manual of Rough Terrain Mobile Elevating Work Platform Hydraulic system Item Specification/Content Model Open system Pump displacement (ml/r) Max working pressure Function Lifting system 19.7 (Mpa) system Max working pressure Steering system 10.3 (Mpa) Max working pressure Floating system 22.8 (Mpa) Electrical System...
- Page 34 Operation Manual of Rough Terrain Mobile Elevating Work Platform 30°C＜The lowest 85W/140 temperature -10°C＜The lowest 85W/90 temperature＜30°C Driving Reducer oil API GL-5 -30°C＜The lowest 80W/90 temperature＜-10°C The lowest temperature＜ -30°C...
- Page 35 Operation Manual of Rough Terrain Mobile Elevating Work Platform Specification SR1218E (S12181DTCE30) machine parameters Machine performance parameters Item Parameter Item Parameter Rated load (kg) Lifting speed (S) 61±4 Recommended Load capacity of lowering speed (S) 55±4 extension deck (kg) indoor (N) Machine weight (kg) 5100 Maximum...
- Page 36 Operation Manual of Rough Terrain Mobile Elevating Work Platform Item Specification/Content Model Open system Pump displacement (ml/r) Max working pressure Function Lifting system 19.7 (Mpa) system Max working pressure Steering system 10.3 (Mpa) Max working pressure Floating system 22.8 (Mpa) Electrical System Item Specification/Content...
- Page 37 Operation Manual of Rough Terrain Mobile Elevating Work Platform temperature -10°C＜The lowest 85W/90 temperature＜30°C -30°C＜The lowest 80W/90 temperature＜-10°C The lowest temperature＜ -30°C...
- Page 38 Operation Manual of Rough Terrain Mobile Elevating Work Platform Specification SR1418E (S141800WDQ0CE3001) machine parameters Machine performance parameters Item Parameter Item Parameter Rated load (kg) Lifting speed (S) 80±2 Recommended Load capacity of lowering speed (S) 60±2 extension deck (kg) indoor (N) Machine weight (kg) 6260 Maximum...
- Page 39 Operation Manual of Rough Terrain Mobile Elevating Work Platform Item Specification/Content Model Open system Pump displacement (ml/r) Max working pressure Function Lifting system 19.7 (Mpa) system Max working pressure Steering system 10.3 (Mpa) Max working pressure Floating system 22.8 (Mpa) Electrical System Item Specification/Content...
- Page 40 Operation Manual of Rough Terrain Mobile Elevating Work Platform temperature -10°C＜The lowest 85W/90 temperature＜30°C -30°C＜The lowest 80W/90 temperature＜-10°C The lowest temperature＜ -30°C...
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Page 41: Chapter 5 Control Unit
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 5 Control Unit... - Page 42 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 43: Ground Control Unit (Gcu)
Operation Manual of Rough Terrain Mobile Elevating Work Platform 5.1 Ground Control Unit (GCU) Name Operation function description Fuse Fuse Press the emergency stop switch to stop all Emergency stop switch functions; pull the emergency stop switch to operate the machine. The timer displays hours that the machine has been running. - Page 44 Operation Manual of Rough Terrain Mobile Elevating Work Platform Menu up button Menu exit button Menu down button Display Menu entry button...
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Page 45: Platform Control Unit (Pcu)
Operation Manual of Rough Terrain Mobile Elevating Work Platform 5.2 Platform Control Unit (PCU) Lift Display Travel Low speed Horn Outrigger Outrigger limit switch indicators Left turn Right turn Enable Handle Emergency stop button... -
Page 46: Basic Operations
Operation Manual of Rough Terrain Mobile Elevating Work Platform function options, the electronic control unit 5.3 Basic Operations (ECU) on the chassis will sound and alarm Main power source and safety and prohibit the operation when the platform is overloaded. The key switch supplies power to the emergency stop switch and the selector If there is a fault in the lifting or lowering... - Page 47 Operation Manual of Rough Terrain Mobile Elevating Work Platform There is an outrigger function in the backward, the outrigger will extend or retract. function options. You must open Outrigger Function to perform outrigger operation. There are 4 status lights on the PCU corresponding to the status of the four outriggers.
- Page 48 Operation Manual of Rough Terrain Mobile Elevating Work Platform Display on PCU and ECU Operation mode PCU display ECU display Ready +Running time Powered on but not moved Battery level Ground Mode+ Battery level Ready + Running time Travel forward or backward Battery level Platform Mode+ Battery level Battery level + machine mode...
- Page 49 Operation Manual of Rough Terrain Mobile Elevating Work Platform The platform left turn button is pressed incorrectly when Show alarm only starting. The platform right turn button is pressed incorrectly when Show alarm only starting. ZAPI controller failure Show fault only The platform handle enable switch button is pressed Stop platform control incorrectly when starting.
- Page 50 Operation Manual of Rough Terrain Mobile Elevating Work Platform Outrigger 1 solenoid valve coil failure: Check the coil connections to make sure there are no problems. If there is no problem, check the coil itself for short circuit or open circuit Outrigger 2 solenoid valve coil failure: Check the coil connection to make sure there is no problem If there is no problem, check the coil itself for short circuit or open circuit...
- Page 51 Operation Manual of Rough Terrain Mobile Elevating Work Platform Machine tilt exceeds safety limit error: If the machine is tilted, find a way to bring it back to level. If the machine is level, check the wiring of the level sensor or the sensor itself...
- Page 52 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 53: Chapter 6 Pre-Operation Inspection
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 6 Pre-operation Inspection... - Page 54 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 55: No Operation Will Be Allowed Before
Operation Manual of Rough Terrain Mobile Elevating Work Platform must perform a pre-operation inspection 6.1 No Operation will be again before continuing the functional test. Allowed Before Regular maintenance inspections should You have understood and practiced the performed qualified service principles of safe operation of the machine technicians according to the manufacturer's in this manual. - Page 56 Operation Manual of Rough Terrain Mobile Elevating Work Platform Dent or damage to the machine Make sure all structural members and other critical components are complete, and all associated fasteners and pins are in the right position and tightened ...
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Page 57: Chapter 7 Workplace Check
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 7 Workplace Check... - Page 58 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 59: No Operation, Except Following Cases
Operation Manual of Rough Terrain Mobile Elevating Work Platform 7.1 No Operation, Except Following Cases You have known and practiced the rules for safe operation of machine in the Operation Manual. Avoid the dangers. Always check before operation. Check the work place. Know and understand the workplace check and then perform the next operation. - Page 60 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 61: Chapter 8 Functional Test
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 8 Functional Test... - Page 62 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 63: No Operation Will Be Allowed Before
Operation Manual of Rough Terrain Mobile Elevating Work Platform 8.1 No Operation will be 3） Observe the LCD display window on the ground control unit. Allowed Before Result: The LCD screen will light up and the You have understood and practiced the operator interface will be displayed. -
Page 64: Test On The Platform Control Unit
Operation Manual of Rough Terrain Mobile Elevating Work Platform button inward to the “OFF” position. Press the lifting function enable button. Pull the red “Emergency Stop” button to the 3） Press and hold the enable switch on the “ON” position. control handle. -
Page 65: Test The Tilt Sensor Operation
Operation Manual of Rough Terrain Mobile Elevating Work Platform Slowly move the control handle in the platform control unit. Do not stand in direction indicated by the blue arrow on the the platform. control panel until the machine begins to Fully lower the platform. - Page 66 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 67: Chapter 9 Operation Instruction
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 9 Operation Instruction... - Page 68 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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Page 69: No Operation Will Be Allowed Before
Operation Manual of Rough Terrain Mobile Elevating Work Platform all safety rules and instructions in the 9.1 No Operation will be Operation and Maintenance Manual. This Allowed Before means that every new operator should perform pre-operation inspections, You have understood and practiced the functional tests and workplace inspections principles of safe operation of the machine in before operating the machine. -
Page 70: Driving On A Slope
“ON” position. SR1018E Item SR1218E SR0818E Adjust the platform position SR1418E Press the lift function enable button. Press and hold the enable switch on the control handle. 35%(19゜) 40%(22゜) -
Page 71: Operation On The Ground Using The Platform Control Unit
Operation Manual of Rough Terrain Mobile Elevating Work Platform must be lifted or transported up and down Personal Fall Protection Equipment (PFPE) is the slope. See the "Transportation and not required to operate this machine. If PFPE is Lifting" section. required in the workplace or employer rules, the following rules apply: 9.8 Operation on the Ground... -
Page 72: After Each Use
Operation Manual of Rough Terrain Mobile Elevating Work Platform Instructions for dry battery filling and charging Remove battery vent permanently remove the plastic seal from the battery vent. Fill the battery acid till the indication level of every unit can be over the plate. Do not fill to the maximum level until the battery charging process is completed. -
Page 73: Chapter 10 Instructions For Transportation And Lifting
Operation Manual of Rough Terrain Mobile Elevating Work Platform Chapter 10 Instructions for Transportation and Lifting... -
Page 74: Compliance
Operation Manual of Rough Terrain Mobile Elevating Work Platform 10.1 Compliance When the machine is lifted by a crane or forklift, maintain normal judgment and planning to control the movement of the machine. Only personnel with high-altitude lifting qualifications can load and unload the Turn over all four driving wheel hub machine. -
Page 75: Fixed To A Truck Or Trailer During Transportation
Operation Manual of Rough Terrain Mobile Elevating Work Platform Secure the machine to the transport 10.3 Fixed to a Truck or surface with the tie points on the chassis. Trailer during Transportation Use at least four chains or belts. Make sure the chain or belt used has The machine wheels must always be sufficient load strength. - Page 76 Operation Manual of Rough Terrain Mobile Elevating Work Platform...
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