Flybox Omnia57-80 Series Manual
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FLYBOX
®
®
Oil P-T-CT
Omnia57-80 Oil P-T-CT
-
Installation and User Manual,
(Omnia57-80 family)
Safety Instructions and Warning Booklet
1
Rev. 2.0

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Summary of Contents for Flybox Omnia57-80 Series

  • Page 1 FLYBOX ® ® Oil P-T-CT Omnia57-80 Oil P-T-CT Installation and User Manual, (Omnia57-80 family) Safety Instructions and Warning Booklet Rev. 2.0...
  • Page 2 Installation and User Manual, Safety Instructions and Warning Booklet This product is not TSO’d and cannot be installed into traditional FAA Part 23 and similarly Type-Certificate Aircraft Document A2021OIL P-T-CT Revision#2.0, 04/2021 For firmware version 1.9 This booklet is suitable for printing in A5 format.
  • Page 3 SECTIONS INTRODUCTION IMPORTANT NOTICE AND WARNINGS INDEX OMNIA FAMILY SYSTEM OVERVIEW MECHANICAL INSTALLATION ELECTRICAL INSTALLATION INSTRUMENT SETTINGS OPERATING INSTRUCTIONS TECHNICAL SPECIFICATIONS WARRANTY DISCLAIMER...
  • Page 4 Examples of available screens...
  • Page 5 FLYBOX ® Introduction Thank you for purchasing a Flybox® Omnia instrument. Omnia instruments are available in 2 different formats, both with the same functionality: Omnia57 (2-1/8") and Omnia80 (3-1/8"). This manual describes both formats. Our intent in developing the Omnia instrument family was to create a light and compact product, powerful and easy to install and use.
  • Page 6 FLYBOX ® Important notices & warnings Symbols used in the Installation and User Manual, Safety Instructions and Warning Booklet NOTE: Used to highlight important information. CAUTION: Used to warn the user, it indicates a potentially hazardous situation or improper use of the product.
  • Page 7 FLYBOX ® Important notices & warnings WARNING: These instructions must be provided to users before use, and retained for ready reference by the user. The user must read, understand (or have explained) and heed all instructions and warnings supplied with this product and with those products intended for use in association with it.
  • Page 8 FLYBOX ® Important notices & warnings WARNING: This device is operated through a software which from time to time can be updated and/or subject to change. Please, always refer to the Installation and User Manual, Safety Instructions and Warning Booklet for the last updated version of the software available at www.flyboxavionics.it...
  • Page 9 Installation and user Manual, Safety Instructions and Warning Booklet, do not install this instrument in his aircraft. NOTE: Flybox Avionics reserves the right to change or improve its products as well as terms, conditions, and notices under which their products are offered without prior notice.
  • Page 10: Table Of Contents

    FLYBOX ® Index INDEX SECTION 1 - Omnia Family System overview…..………… 1.1 - Construction Features …….…………………………..…. 1.2 - Ergonomics………...…...………….……………………. 1.3 - Interconnection Ability ………...…...…………..……….. 1.4 - Easy Software Update ………...…...………….…………. 1.5 - Easy Datalog Saving ………...…...………….…………… 1.6 - Interfaces.. ………...…...………….………………………...
  • Page 11 FLYBOX ® Index 3.14 - CAN bus Connection Wiring.………..….……………… 3.15 - CAN Bus Connector Tables…………..………………… SECTION 4 - Instrument settings……….………….…………. 4.1 - Minimum Settings Before First Use…………….………. 4.2 - Panel Indicators and Commands.…….…………………. 4.3 - Setup Menu Navigation………….….….………………… 20 4.4 - Main Setup Menu…………………………………………. 21 4.5.1 - Interface Submenu…………….…………………………...
  • Page 12: Section 1 - Omnia Family System Overview

    FLYBOX ® Omnia Family System Overview OMNIA FAMILY SYSTEM OVERVIEW The Omnia57-80 instrument family has many innovative features, common to all models as described below. 1.1 CONSTRUCTION FEATURES Omnia instrument family is built from solid aluminum alloy, CNC milled and powder coated to last a long time over the years always showing a new appearance.
  • Page 13: Interconnection Ability

    FLYBOX ® Omnia Family System Overview 1.3 INTERCONNECTION ABILITY All the instruments of the Omnia family can be connected together via CAN1 to form a communication network, making some data exchange operations simpler. The software update of a Omnia instrument connected in group takes place through the CAN1 bus communication with the instrument that has the USB pen drive connected.
  • Page 14: Easy Software Update

    Easy logging of the data for debug purpose. If needed, each Omnia unit can save a last flight log on the USB pen drive. The user can then send the log via e-mail to Flybox support for a help/support request.
  • Page 15: Interfaces

    2 separate CAN BUS: CAN1 bus is used to connect the Omnia instruments together, CAN2 bus is used to interface them with other Flybox instruments or with external devices like Engines ECUs or new devices to be developed in the future.
  • Page 16: Section 2 - Mechanical Installation

    FLYBOX ® Mechanical installation MECHANICAL INSTALLATION It's recommended to choose a position that permits optimal display visibility. The instrument is supplied with four M4 screws to install it to the panel, if you use other screws consider that the maximum thread length inside the instrument body is 10mm (see the picture below).
  • Page 17: Omnia57 Mechanical Dimensions

    FLYBOX ® Mechanical installation 2.1 OMNIA57 MECHANICAL DIMENSIONS The Omnia57 instrument fits in a standard 2 ¼” (57 mm) panel cutout. CAUTION: The maximum screw length inside the instrument body is 10mm. NOTE: For an installation without interference, consider making a hole of at least 57.5 mm diameter.
  • Page 18: Omnia80 Mechanical Dimensions

    FLYBOX ® Mechanical installation 2.2 OMNIA80 MECHANICAL DIMENSIONS The Omnia80 instrument fits in a standard 3 1/8” (80 mm) panel cutout. NOTE: For an installation without interference, consider making a hole of at least 80.5 mm diameter. Omnia57-80 Oil P-T-CT...
  • Page 19: Omnia80 Max Screw Lenght

    FLYBOX ® Mechanical installation 2.3 OMNIA80 Max screw length The screws supplied (M4x6mm), are suitable for panel thicknesses between 1.5 mm and 2 mm. Flat nylon washers are also supplied with the screws for use with very thin panels. CAUTION: The maximum screw length inside the instrument body is 3.5mm.
  • Page 20: Sensors Installation

    Different types of probes can be selected from the configuration menu. If you don’t find your type of probe in the list, please contact the Flybox support service, we will find a solution together. CAUTION: All sensors connected to the Omnia Oil P-T-CT must not be connected to any other instrument.
  • Page 21: Section 3 - Electrical Installation

    Molex P/N 43025-0200 (2 pole housing) Molex P/N 43025-2400 (24 pole housing) Molex P/N 43030-0007 (female crimp terminal) The terminals can be crimped with: - Flybox Professional Crimping Tool cod. 603000 - Molex tool P/N 63819-0000 Omnia57-80 Oil P-T-CT Installation and User Manual, Safety Instructions and Warning Booklet Rev.
  • Page 22: 24 Pole Female Connector Wiring

    FLYBOX ® Electrical installation 3.2 - (24 POLE) FEMALE CONNECTOR WIRING Lamp or other load 300mA Blue Green WARNING: Voltage peaks on the supply line exceeding the operating limits can damage the device. Omnia57-80 Oil P-T-CT Installation and User Manual, Safety Instructions and Warning Booklet Rev.
  • Page 23: 24 Pole Connector Table

    FLYBOX ® Electrical installation 3.3 - (24 POLE) CONNECTOR TABLE Signal +V Main supply, 10-30Vdc, with a proper breaker, see note1 V out for sensors, it delivers the same voltage supplied on the Pin 1, short circuit protected and limited to 500mA...
  • Page 24: Vdo Resistive Oil Temperature Sensor

    FLYBOX ® Electrical installation SENSORS ELECTRICAL CONNECTIONS 3.4 VDO Resistive Oil Temperature Sensor To Oil VDO Oil Temperature Temperature Resistive sensor: input + - Rotax 965531 - Rotax 965530 (old) 3.5 PT1000 Oil Temperature Sensor To Oil PT1000 (P1K) Temperature...
  • Page 25: Vdo Res Oil Press Sensor For Rotax And Jabiru

    +Vout for sensors (see NOTE 1) 4-20mA Oil Pressure sensor: - Rotax 956413 To Oil Pressure - Rotax 456180 input + - Flybox 602000 3.9 VDO Resistive Coolant Temperature Sensor To Coolant Temperature Temperature Resistive sensor: input + - Rotax 965531...
  • Page 26: Pt1000 Coolant Temperature Sensor

    FLYBOX ® Electrical installation 3.10 PT1000 Coolant Temperature Sensor To Coolant PT1000 (P1K) Temperature Temperature sensor input + 3.11 TCJ Coolant Temperature To Coolant Temperature input + Type J To Coolant Thermocouple Temperature input - Omnia57-80 Oil P-T-CT Installation and User Manual, Safety Instructions and Warning Booklet Rev.
  • Page 27: Can Bus Connection Wiring

    Each end must be terminated with a 120 ohm resistor, Flybox code 105810. Up to 16 Omnia can be connected together through CAN 1 bus. Ready-made termination resistors and wiring for connecting several Omnia together are available in different lengths: 25cm, 50cm, 100cm.
  • Page 28: Can Bus Connector Tables

    FLYBOX ® Electrical installation 3.15 - (2 POLE) CAN BUS CONNECTOR TABLES 2 Pole CAN 1 Upper Connector Signal CAN 1 H Internally connected with the Pin 1-CAN 1 H (Lower connector) CAN 1 L Internally connected with the Pin 2-CAN 1 L (Lower connector)
  • Page 29: Section 4 - Instrument Settings

    FLYBOX ® Instrument settings INSTRUMENT SETTINGS 4.1 MINIMUM SETTINGS BEFORE FIRST USE CAUTION: Before using the Omnia Oil P-T-CT in flight for the first time, you must set at least the following parameters, as explained in the instructions on the following pages: 1.
  • Page 30: Panel Indicators And Commands

    FLYBOX ® Instrument settings 4.2 PANEL INDICATORS AND COMMANDS 57mm (2-1/4”) or 80mm (3-1/8”) aluminium enclosure 320X240 pixels, high brightness, readable, color display other M4 screws gauges are showed here Knob with pushbutton The knob can be rotated to select the functions and increment or decrement the values while pressing it to confirm.
  • Page 31: Setup Menu Navigation

    FLYBOX ® Instrument settings 4.3 SETUP MENU NAVIGATION Navigation through the menus is very simple and fast using the knob: - Press the knob for 1 second to enter in the Setup Menu. The menu automatically disappears if you don’t press or rotate the knob for 5 seconds.
  • Page 32: Main Setup Menu

    FLYBOX ® Instrument settings 4.4 MAIN SETUP MENU This parameter will only be displayed if at least 2 or more gauges are enabled. In this example, “Interface” parameter active because more then 1 gauges are enabled. Exit: confirm to “exit” from the setup menu and go back to the main screen.
  • Page 33 Exit: confirm to go directly to the main screen. Alarm Tone: choose “Yes” only if the alarm output will be connected to the optional Flybox “Audio Tone Adapter”. This way the output generates a high-pitched tone instead of a continuous signal.
  • Page 34 FLYBOX ® Instrument settings Backlight: set the backlight in “Manual” or “Automatic” mode. Go to chapter 4.6 for a full description. Firmware Upgrade: enter to upgrade the firmware. Go to chapter 5.1 for a full description. Backup/Restore: enter to save and load settings. Go to chapter 5.2 for a full description.
  • Page 35: Interface Submenu

    FLYBOX ® Instrument settings 4.5.1 Interface Submenu Back: confirm to go back to previous menu. Exit: confirm to go directly to the main screen. View: If only Oil P and Oil T indicators are enabled, this item will appear. Choose SINGLE to see one gauge at a time, choose DOUBLE to see both gauges as in the picture below.
  • Page 36 FLYBOX ® Instrument settings Mode: set this parameter between “Manual” or “Limit” mode. When in “Manual” mode, the displayed page will be chosen by the pilot by turning the knob. When in "Limit" mode, the gauge which is the closest to its high limit will be displayed.
  • Page 37: Gauge Submenu

    FLYBOX ® Instrument settings 4.5.2 Gauges Submenu Back: confirm to go back to previous menu. Exit: confirm to go directly to the main screen. Eng: choose the type of engine from: Lycoming, Continental, Rotax 912, Rotax, 914, Rotax 912iS, Rotax 915 iS.
  • Page 38: Oil Temp Submenu

    FLYBOX ® Instrument settings 4.5.3 Oil Temp Submenu Back: confirm to go back to previous menu. Exit: confirm to go directly to the main screen. Enable: select “Yes” to enable this gauge, “No” to disable it. Source: set “SENS” to read the data from the probe, or “CAN”...
  • Page 39 FLYBOX ® Instrument settings Filter: increase the number if the reading is affected by noise on the input signal, decrease the value if the reading is delayed related to the input signal. Default = 60, Min = 1 (faster), Max = 100 (slower).
  • Page 40 FLYBOX ® Instrument settings Alarms: enter to go to the Oil T Alarm menu. Back: go back to previous menu. Exit: confirm to go directly to the main screen. Upper and Lower Warning: select “Yes” to enable or select “No” to disable the upper and the lower alarm output.
  • Page 41 FLYBOX ® Instrument settings Default = 0s Min = 0s (faster) Max = 10s (slower) The alarm is only triggered if the Warning parameter is set to "Yes". The alarm event triggers both the flashing message on the screen and the alarm output. Both of them can be reset by pressing the knob but the rectangle behind number remains in red.
  • Page 42: Oil Press Submenu

    FLYBOX ® Instrument settings 4.5.4 Oil Press Submenu Back: confirm to go back to previous menu. Exit: confirm to go directly to the main screen. Enable: select “Yes” to enable this gauge, “No” to disable it. Source: set “SENS” to read the data from the probe, or “CAN”...
  • Page 43 FLYBOX ® Instrument settings Filter: increase the number if the reading is affected by noise on the input signal, decrease the value if the reading is delayed related to the input signal. Default = 60, Min = 1 (faster), Max = 100 (slower) Thresholds: set all the thresholds for the Oil P gauge.
  • Page 44 FLYBOX ® Instrument settings Alarms: enter to go to the Oil P Alarm menu. Back: go back to previous menu. Exit: confirm to go directly to the main screen. Upper and Lower Warning: select “Yes” to enable or select “No” to disable the upper and the lower alarm output.
  • Page 45 FLYBOX ® Instrument settings Default = 0s Min = 0s (faster) Max = 10s (slower) The alarm is only triggered if the Warning parameter is set to "Yes". The alarm event triggers both the flashing message on the screen and the alarm output. Both of them can be reset by pressing the knob but the rectangle behind number remains in red.
  • Page 46: Cool Temp Submenu

    FLYBOX ® Instrument settings 4.5.5 Cool Temp Submenu Back: confirm to go back to previous menu. Exit: confirm to go directly to the main screen. Enable: select “Yes” to enable this gauge, “No” to disable it. Source: set “SENS” to read the data from the probe, or “CAN”...
  • Page 47 FLYBOX ® Instrument settings Filter: increase the number if the reading is affected by noise on the input signal, decrease the value if the reading is delayed related to the input signal. Default = 60, Min = 1 (faster), Max = 100 (slower).
  • Page 48 FLYBOX ® Instrument settings Alarms: enter to go to the Cool Temp Alarm menu. Back: go back to previous menu. Exit: confirm to go directly to the main screen. Upper and Lower Warning: select “Yes” to enable or select “No” to disable the upper and the lower alarm output.
  • Page 49 FLYBOX ® Instrument settings Default = 0s Min = 0s (faster) Max = 10s (slower) The alarm is only triggered if the Warning parameter is set to "Yes". The alarm event triggers both the flashing message on the screen and the alarm output. Both of them can be reset by pressing the knob but the rectangle behind number remains in red.
  • Page 50: Backlight Submenu

    FLYBOX ® Instrument settings 4.6 Backlight Submenu Back: go back to previous menu. Exit: confirm to go directly to the main screen. Mode: select to choose between “Manual” and “Auto”. When in “Manual” mode, the brightness can be changed with the dimmer function from the main menu, from 1 (min brightness) to 19 (max brightness).
  • Page 51 FLYBOX ® Instrument settings Source: choose "Sens" to read the brightness from the optional sensor connected to the instrument itself or "CAN" to read the ambient brightness from the CAN1 bus if the brightness sensor is connected to another Omnia instrument connected in cluster.
  • Page 52 FLYBOX ® Instrument settings Min light(%): choose minimal backlighting when the environment is dark. Default= 1 Min= 1 (dark) Max= 20 (bright) NOTE: if you upgrade to this backlight version for the first time due to a firmware update, the backlight menu items will be reset to their default values.
  • Page 53: Section 5 - Operating Instructions

    FLYBOX ® Operating Instructions OPERATING INSTRUCTIONS 5.1 FIRMWARE UPGRADE The software can be easily updated with new versions, when available. It is advisable to regularly check for new versions on www.flyboxavionics.it > support > software page. Download the new version and after unpacking it, copy it to a USB stick, possibly free from other files.
  • Page 54 FLYBOX ® Operating Instructions If already plugged-in, a message indicating the file and the version will appear: Select and confirm the software you want to write, following screen will appear: In case you are installing a version prior to the...
  • Page 55 FLYBOX ® Operating Instructions Wait until this message will appear and then remove the USB stick. The instrument will reboot with the new software. Note: if the USB stick is installed on a device other than the one you are updating, the following messages will...
  • Page 56: Backup/Restore

    In this case, simply send the backup file saved on the USB stick to the Flybox support service. To backup or restore the parameters it is...
  • Page 57 FLYBOX ® Operating Instructions Select “Backup” and push the knob to write the file on the USB stick. When the file is written, this message will appear: Select “Restore” and push the knob to load the previously saved parameters into the instrument.
  • Page 58: Use Of The Instrument

    FLYBOX ® Operating Instructions 5.3 USE OF THE INSTRUMENT When switched-ON, the display will immediately show the main page with the first of the enabled gauges. NOTE: The first time you switch-ON the Omnia Oil P-T-CT, there will not be enabled gauges. You need to enable and customize them as explained in chapter 4.1.
  • Page 59 FLYBOX ® Operating Instructions Turn the knob to see another gauge (the Interface>mode parameter must be set on “Manual”), go to chapter 4.5.1 for a full description. If the Interface>mode parameter is set to "Limit" mode, automatically the gauge which is the closest to its high limit will be displayed.
  • Page 60: Logger

    FLYBOX ® Operating Instructions 5.4 Logger The Logger can be useful for storing flight data on the USB stick, for example to ask for assistance in case of problems. The data will be stored at 1 second samples and written on a file with some information of the instrument that generated them.
  • Page 61: Technical Specifications

    ● Supply current: 60mA (57), 135mA (80). ● Open-collector alarm output (max 300mA, active low). This output can also be used to send a tone in the intercom, using the Flybox optional device code 105899. ● Operating temperature range: -20 ~ +70°C.
  • Page 62 FLYBOX ® Page Intentionally Left Blank Omnia57-80 Oil P-T-CT Installation and User Manual, Safety Instructions and Warning Booklet Rev. 2.0...
  • Page 63: Warranty

    Products is not intended to be used. Flybox®, after verification of the complaint and confirmation that the defect is covered by warranty, at its sole discretion, will either replace or repair the Products at no costs for the customer.
  • Page 64: Term Of Use And Disclaimer

    FLYBOX ® Disclaimer Term of Use and Disclaimer Limitation of Liability In no event shall MICROEL s.r.l. be liable for any direct, indirect, punitive, incidental, special consequential damages whatsoever arising out of or connected with the use or misuse of its products.
  • Page 65 WARNING: All photos, data, drawings, instruments layouts, technical solutions and data representation you find in this document or watching at FLYBOX® instruments working and/or you can access by means of any other media, including web sites, are sole property of MICROEL s.r.l., cannot be copied or imitate without a written permission of MICROEL s.r.l.
  • Page 66 Flybox® is a registred brand of Microel s.r.l.- Italy www.flyboxavionics.it MICROEL s.r.l. Via Mortara 192-194 27038 Robbio (PV) - ITALY Tel +39-0384-670602 - Fax +39-0384-671830...
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