The user or operator should read through this manual completely before installation, testing, operation, or inspection of the equipment. The DYN5 series AC Servo Drive should be operated under correct circumstances and conditions. Bodily harm or damage to equipment and system may result if specifications outlined in this document are not followed.
DMM TECHNOLOGY CORP. Table of Contents ■ Safety Notice ■ ■ Notations Used ■ ■ Standards Compliance ■ Table of Contents Section 1. General Specifications 1.1 Name Plate 1.2 Model Number Designation 1.3 Servo Drive Overall Specification 1.4 Circuit Block Diagram 1.5 Encoder Option...
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DMM TECHNOLOGY CORP. Section 3. Starting Up 3.1 Preparation 3.2 Mounting 3.3 Grounding and Noise Considerations 3.4 Power Up 3.4.1 Minimum Wiring for Initial Test 3.4.2 Powering Up / Down 3.4.3 Power Up Timing Chart 3.4.4 Servo Enable / Disable 3.5 DMMDRV5 Software Communication...
LOT: 2021-08-14T CERTIFICATION SERIAL: 0001 MARKINGS HERE C/O: CANADA Model Number Designation DYN5 - H 0 1 A 6 S N - 0 0 DMM Servo Drive Series Frame Size DYN5 Series Peak 10A AC Servo Drive Peak 20A Custom Options...
Rated Current 0.2A Servo Motor Control Method SVPWM Switching Circuit DMM DIPM2 Intelligent Power Module Dynamic Brake Integrated non-adjustable, operates when drive is powered ON 16-bit [ 65,536ppr ] Absolute Serial RS485, Single or Multi-Turn (ABS-16-00) Encoder Feedback 20-bit [ 1,048,576ppr ] Absolute Serial RS485, Single or Multi-Turn (ABS-20-00)
DMM TECHNOLOGY CORP. Circuit Block Diagram CHARGE LED D1 D2 DYN5 AC Servo Drive HVDC+ Current+Temp Main Power T2 Motor Main Control Protection Input R/S/T Current Inverter Output Sensor Circuit Current Sensor HVDC- +15VDC +5VDC Logic Power Input L1/L2 Circuit...
DMM TECHNOLOGY CORP. Servo Motor Pair Note below table only shows common model numbers. For specific options including holding brake, oil seal, and shaft options etc., refer to AC servo motor manual. DXT Series AC Servo Motor - Low, Medium, High Inertia Option...
DMM TECHNOLOGY CORP. Cables Selection DXT Series AC Servo Motor Flange DYN5 Encoder Cable Motor Power Holding Brake Model Number Output Voltage Size Servo Drive (With Battery) Cable Cable 405-DXT-A6HK1 220VAC 40mm 410-DXT-A6HK1 100W 220VAC 40mm 620-DXT-A6HK1 200W 220VAC 60mm...
DMM TECHNOLOGY CORP. Section 2. Connection and Wiring Body Layout Specification DYN5 - L01 Frame Name Function Mini-USB to PC Interface STATUS LED S1 Status LED Green+Red. Indicates STATUS servo drive status. Solid Green LED S1 JP5A indicate normal state.
DMM TECHNOLOGY CORP. 2.2.2 Wire Gauge Specification Name Function Wire or Cable Specification 0.2mm (AWG24) ~ 0.52mm (AWG20). Use twisted pair wires for differential signals. Braided shield with Encoder Feedback at least 80% shield coverage. 0.08mm (AWG28) ~ 0.2mm (AWG24). Use twisted pair wires for differential signals. Braided shield with Main I/O at least 80% shield coverage.
DMM TECHNOLOGY CORP. T3 Main Circuit Wiring NOTICE • Voltage across any two R/S/T or L1/L2 terminals must not exceed 260VAC. • For additional information, refer to Appendix B - AC Power Wiring Notes and Examples 2.3.1 Single Phase Example...
DMM TECHNOLOGY CORP. 2.3.2 Three Phase Example NOTICE • Voltage across any two R/S/T or L1/L2 terminals must not exceed 260VAC. • For additional information, refer to Appendix B - AC Power Wiring Notes and Examples Voltage across any two R/S/T = 110~240VAC...
DMM TECHNOLOGY CORP. 2.3.3 Multi-Axis Example Multiple servo drives can share the same circuit components. Select MCCB, MC1 and F1 size according to the number of drives. For example, if 2 of the same servo drives are used, select double the rated MCCB and contactor. Use a single point star connection from a single relay or strip terminal to distribute power to each servo drive.
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DMM TECHNOLOGY CORP. WARNING • Do not daisy chain the main power input from one drive to another. The different power draw levels of each servo drive can cause permanemt damage at power ON or during operation. Mains Supply R S T...
DMM TECHNOLOGY CORP. 2.3.4 DC Input and Combination AC Power █ Combination of AC voltage The R/S/T Main Control power and L1/L2 Logic power can be powered by different volt- age levels. For example, to lower noise on the logic circuit, the user can power the L1/L2 input at 110VAC and R/S/T input at 220VAC.
DMM TECHNOLOGY CORP. 2.4.2 General Inputs Symbol Details +24VDC power supply positive common for Input Circuits. Minimum 20VDC, maximum 30VDC. Minimum 3mA current, maximum 10mA current. +24VIN Typical Example: 24VDC voltage input, becomes 14VDC after SMAZ10 zen- er. 844S coupler forward voltage 1.2V. Forward current = (14V-1.2V)/3000Ω = 4.3mA.
DMM TECHNOLOGY CORP. 2.4.4 General Outputs Open collector output maxium 30VDC, maximum 30mA. Do not reverse open-collector output polarity, always connect negative side to 0VDC ground. Pin No. Symbol Details - Servo Ready Output 10/11 SRDY - Normally ON, output ON when servo drive has initialized and is ready to control motor...
DMM TECHNOLOGY CORP. 2.4.5 General Outputs Interface Circuit Examples Signal Select DC power voltage and Resistor values DC Power within Output specification. Current flow not exceeding 30mA. DYN5 JP4 Resistor Typical Examples: DC Voltage Resistor Current INPUT OUTPUT+ 5VDC 1kΩ...
DMM TECHNOLOGY CORP. 2.4.6 Position Reference Pulse Input Refer to Section 4.1.1 for pulse input format details. Pin No. Symbol Details PUL+5V - Position Reference Pulse input PUL- - +5VDC ± 10% voltage - Maximum 30mA - Accepts Pulse/Direction, A/B Quadrature, CW/CCW formats...
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DMM TECHNOLOGY CORP. ♦ Open Collector Output - External Power Supply 270Ω PUL+, A+, CW+ Controller PUL-, A-, CW- 270Ω DIR+, B+, CCW+ +5VDC DIR-, B-, CCW- HCPL2631 DYN5 JP4 ♦ Open Collector Output - Internal Power Supply * Note for best noise isolation and system stability, it is preferrable to use external power supply as above diagram.
DMM TECHNOLOGY CORP. 2.4.8 Analog Commnad Input See Section 4.2 for specification on Analog Command Specifications for Speed Servo Mode.See Section 4.3 for specification on Analog Command Specifications for Torque Servo Mode. Pin No. Symbol Details - Analog command reference input - Max.
DMM TECHNOLOGY CORP. 2.4.10 Analog Monitor Output See Section 5.1 for specification on Analog Monitor Output signals. Pin No. Symbol Details - Analog monitor output for Output Current to motor MO_IQ - Analog output Range = 0~3.3VDC - Max 0.33mA current...
DMM TECHNOLOGY CORP. Holding Brake Operation and Wiring 2.6.1 General Connection An external relay circuit should be used to control servo motor holding brake. The relay logic should be triggered by the BKO output signal [JP4-12, JP4-13]. An e-stop switch should also be able to engage the holding brake in emergency situations.
DMM TECHNOLOGY CORP. 2.6.3 Holding Brake Testing Procedure Follow the procedure below to test the holding brake operation. * Example 24VDC/24VDC relay for brake: AD-SSR6M12-DC-200D (1) First test brake individually with 24VDC power supply. Make sure 24VDC power supply for brake is independent and not powering anything other than the motor brake.
DMM TECHNOLOGY CORP. Regenerative Resistor Connection The DYN5 servo drive opens regenerative circuit when the DC bus voltage exceeds 380VDC. This is cause by high inertia load on the motor combined with high deceleration rate. If the servo drive faults “Over Voltage” during operation, install an external regenerative resistor on the servo drive.
DMM TECHNOLOGY CORP. Section 3. Starting Up Preparation Before using the products: ■ Unpacking Remove the servo drive form the box and lining and visually inspect there is no damage to the product. The servo drive packaging does not include a physical copy of the instruction manual.
DMM TECHNOLOGY CORP. Mounting ■ Mounting The servo drive can be mounted vertically or horizontally. Ensure that the circulation air flow is parallel to the heat sink blades. Make sure no object is blocking airflow to any fans installed on the servo drive.
JP5 RJ45 jack shell is connected to servo drive FG. (4) USB cable to PC should be shielded. DMM Supplied USB cable ( Part# CA-USBMA-FR3 ) is braid shielded with ferrite core. Shield is connected to mini-USB and USB-A connector shell on both sides.
DMM TECHNOLOGY CORP. Power Up WARNING • Before applying power to the servo drive, ensure that the operator has read this manual in full. • Do not touch the servo drive, servo motor or regenerative resistor while the system is pow- ered up as these components can be very hot.
DMM TECHNOLOGY CORP. 3.4.2 Powering Up / Down Follow below steps to power up the servo drive and check for correct system functionality. The below procedures are the same regardless of intended final control method. It is assumed that the servo drive is programmed with factory default settings and parameters.
DMM TECHNOLOGY CORP. 3.4.4 Servo Enable / Disable The Enable/Disable (Servo ON) input command is used power ON the control power module to servo motor and servo loop. If the servo drive is Enabled, the drive turns ON the power module to control the motor and also turns ON the servo loop.
Initial Drive Connection This section will outline quick communication setup and jog of servo motor from DMMDRV5 pro- gram. Refer to DMM manual# DSFEN_A15 for full feature specification of DMMDRV5 program. ■ DMMDRV5 System Requirements Operating System: Windows XP SP3 or higher *Recommended: Windows 7 or Higher...
DMM TECHNOLOGY CORP. 3.5.2 Test Movement / JOG (1) Click Servo Setting 1 to open the main servo drive parameter screen. When opened, the program will automatically read from the servo drive and display all the parameters and settings. Check that Driver Status indicates ServoOnPos (Servo On Position) 2 . This indicates that the servo drive and servo motor are both operating normally.
DMM TECHNOLOGY CORP. Section 4. Operation and Functions After the servo drive and motor has been tested in Section 3, the operator should determine and set the desired operation method. The DYN5 servo drive supports Position, Speed and Torque servo control modes. For interface communication such as Modbus TCP, Ethernet/IP etc, please refer to the relevant documentation specifically for each communication types.
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DMM TECHNOLOGY CORP. ■ Electronic Gearing ( GEAR_NUM Parameter ) Gear number (GEAR_NUM parameter) is set from 500 to 16,384, factory default value is 4,096. Gear number provides an electrical gear ratio: 4096 / Gear_Num. For example, if using 16-bit encoder, if GEAR_NUM = 4,096, then 16,384 input pulse from controller will turn motor exactly one revolution.
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DMM TECHNOLOGY CORP. ■ Servo On Position Output ( OnPosRange Parameter ) OnPosRange parameter and ONPOS output (JP4.Pin14/15) is used in combination to tell the controller if the motor is within target position. When controller sends pulse command to servo drive, servo drive moves motor to follow pulse received.
DMM TECHNOLOGY CORP. Speed Servo Mode In speed servo mode, the DYN5 servo drive controls the servo motor speed. Command refer- ence is from analog voltage from the controller to drive a linear proportional motor speed. Analog command is received from JP4.Pin27/28.
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DMM TECHNOLOGY CORP. ■ Analog Reference Offset / Deadzone The OnPosRange parameter and Max_Speed parameter is used in combination to adjust the analog reference input deadzone. Any analog reference voltage withing the deadzone will be treated by the servo drive as 0VDC reference and motor will no move. This is used to offset any zero speed analog drift voltage from the controller or noise on the analog input wires.
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DMM TECHNOLOGY CORP. ■ Acceleration / Deceleration Soft Start The Max_Acceleration parameter is be used to soft start/stop the servo motor. If the analog speed command is sent as a step reference, it is often desirable to ramp up/down this command to smooth motor motion.
DMM TECHNOLOGY CORP. Torque Servo Mode In torque servo mode, the DYN5 servo drive controls the servo motor torque. Command refence is from analog voltage from the controller to drive a linear proportional motor torque. Analog command is received from JP4.Pin27/28.
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DMM TECHNOLOGY CORP. ■ Analog Reference Offset / Deadzone The OnPosRange parameter and Max_Speed parameter is used in combination to adjust the analog reference input deadzone. Any analog reference voltage withing the deadzone will be treated by the servo drive as 0VDC reference and motor will no move. This is used to offset any zero torque analog drift voltage from the controller or noise on the analog input wires.
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DMM TECHNOLOGY CORP. ■ Limiting Speed In Torque Servo Mode the servo drive does not control the servo motor speed. If the load inertia of the machine is not enough to limit the motor speed physically, the motor can easily over-speed and fault the servo drive.
DMM TECHNOLOGY CORP. Incremental Encoder Output In all servo modes, the DYN5 servo drive outputs standard differential quadrature ABZ incre- mental encoder ouptut. This output can be read by controller to determine incremental (relative) motor position. The encoder output resolution is controlled by the LINE_NUM parameter.
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DMM TECHNOLOGY CORP. ■ Wiring Example for Open-Collector Z Phase (Index) Output * See full wiring options in Section 2.4.5. Open-Collector Z Index output wiring is same as Gen- eral Purpose Output wiring. Controller 5~24VDC DYN5 JP4 Resistor ENC_OZ+ ENC_OZ-...
DMM TECHNOLOGY CORP. Torque Filter and Torque Limit 4.5.1 Torque Filter In all servo modes, the DYN5 servo drive can apply a first order low-pass filter to the current output to the servo motor. This is used to smooth current delivery to improve stability and reduce motor vibration.
DMM TECHNOLOGY CORP. Relative Mode / Absolute Mode In all servo modes, the DYN5 servo drive can operate in Relative or Absolute mode. This differ- rence is only meaningful if the operator is reading the absolute position of the servo drive using DMMDRV5 program, or using communications such as Modbus TCP etc.
DMM TECHNOLOGY CORP. Other Control Options 4.7.1 Lead Angle Control If the Lead Angle Control option is selected, the applied AC voltage to the motor coil will lead more angle over motor shaft angle. This allows the motor peak rotation speed to be increased while sacrificing some control efficiency and response time.
DMM TECHNOLOGY CORP. Section 5. Monitoring and Safety Analog Monitor Outputs The DYN5 servo drive has 3 analog outputs that can be used to monitor servo drive current out- put, servo motor position and servo motor position error. These analog outputs can be used to monitor the system during servo tuning or monitor during operation for safety.
DMM TECHNOLOGY CORP. 5.1.2 Position Error Monitor [ JP4.Pin8 ] The servo motor position follow error can be monitored from JP4.Pin8. The position error can be monitored relative to both positive (CCW from motor shaft) and negative (CW from motor shaft) directions.
DMM TECHNOLOGY CORP. Safety Function ( STO ) If the DYN5 servo drive is ordered to include STO, follow below instructions to correctly operate the STO functionality. Connector JP7 is dedicated to STO function and has 2 inputs for safety trigger and 1 output to monitor safety trigger.
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DMM TECHNOLOGY CORP. ■ Operation and Timing STO is released ( motor control active ), when both STO1 and STO2 inputs are LOW. STO is triggered ( motor control inactive), when either STO1 or ST2 input is HIGH. STO_EN output is LOW when STO is released ( motor control active ).
DMM TECHNOLOGY CORP. Section 6. Parameters The below servo drive parameters are adjustable through DMMDRV5 program or interface such as Modbus TCP. No matter the command mode, the JP2 USB port is always active for parame- ter setting and drive diagnostics.
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DMM TECHNOLOGY CORP. Name Applicable Operation Mode*1 Settable Functionality Default ( Internal Name ) Range In Speed or Torque servo mode, this parameter controls the refer- ence analog input deadzone width. See Section 4.2 and Section 4.3. In interface command mode, this parameter controls the speed MAX_SPEED when sending profile position command to servo drive.
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DMM TECHNOLOGY CORP. Name Applicable Operation Mode*1 Settable Functionality Default ( Internal Name ) Range Servo drive configuration setting parameter. This parameter is used to set the servo into various control modes or interface modes. 8-bit data: RS232/USB Mode (default)
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DMM TECHNOLOGY CORP. ■ Internal Parameters The parameters below are not directly operator addressable but are also used in servo drive operation and control. Name Functionality TORQUE_CON- Pr.06 Reserved for Internal Use STANT_3 Pr.08 MAX_SPD_1 Torque Mode Speed Limit parameter Low Byte Pr.09...
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DMM TECHNOLOGY CORP. Name Functionality Pr.35 HW_LOGIC_VER Contains version number of logic board. HW_CONTROL_ Pr.36 Contains version number of control board and power module. Contains version number of SMART protocol card used for interface com- Pr.37 HW_SMC_VER munication. Pr.38 FW_LOGIC_VER Contains firmware version number of servo drive.
DMM TECHNOLOGY CORP. Section 7. Gain Tuning The DYN5 servo drive features advanced 3 parameter Gain tuning to achieve optimized smooth perfor- mance. The user should adjust the servo gain parameters Main Gain, Speed Gain and Integration Gain until they achieve target response qualities. These parameters are all adjustable using the DMMDRV pro- gram, or by exernal interface such as Modbus TCP.
DMM TECHNOLOGY CORP. Auto Tuning The DYN5 servo drive combined with the DMMDRV5 program features advanced auto tuning feature that can automatically jog the motor, detect the load inertia and set optimal tuning param- eters for the mechanism. The servo drive sends a pre-calculation motion profile to the motor and monitors the motor re- sponse to detemine best performance and parameter combination.
DMM TECHNOLOGY CORP. Manual Tuning The DYN5 servo drive can also be manually tuned which may result in better performance of the servo motor. Manual tuning also allows the user to adjust the system performance more specifi- cally for the application. If auto tuning is not successful, the user can use manual tuning.
DMM TECHNOLOGY CORP. 7.3.2 Advanced Manual Tuning Advanced manual tuning utilizes the DMMDRV5 scope or servo drive monitor output functions to fine tune the motor performance in detail. User can monitor the motor performance while adjust- ing the Gain parameters to optimize performance specifically for application requirement.
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DMM TECHNOLOGY CORP. (6) Check that motor can rotate freely and safey within ±5 revolutions in both directions. Click START SCOPE to start first sample 5 . Program will run the motor and record/display the position and position error. (7) Take notice of the Purple OnPosition/OffPosition data 6 . When the plot is High, then the motor is Off Position (position error is bigger than 65 as we set in Steps 2/4).
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DMM TECHNOLOGY CORP. (11) To optimize the position error, the Main Gain and Speed Gain parameters should be further increase by increments of 5 until the position error amplitude is half the amplitude from Step 10. In our example, the target amplitude is 150 8 . As shown in below screenshot example, this occurs when Main Gain and Speed Gain are at 35.
DMM TECHNOLOGY CORP. Section 8. Maintenance Servo Drive Alarms The DYN5 servo drive is protected by multiple fault alarms. If the S1 Status LED is lit in any oth- er way than solid Green, it means the servo drive has faulted. The specific alarm status can be read using the DMMDRV5 program Servo Setting window in Drive Status text box.
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DMM TECHNOLOGY CORP. Alarm Cause Recommended Correction - Check that the encoder feedback cable is securely plugged from the servo motor to the JP3 port of the servo drive. - Check for any mechanical irregularities that might be preventing the motors to move freely.
DMM TECHNOLOGY CORP. Servo Drive Maintenance Do not perform maintenance or inspection of the servo drive unless instructed to do so by DMM representative. The servo drive cover or chassis should never be removed, disassembled or modified as high voltage components can cause electric short, shock or other damage upon con- tact.
DMM TECHNOLOGY CORP. Appendix A - Servo Drive Dimensions MOUNT MOUNT L01 Frame STATUS [ Units : mm ] NOT TO CHARGE SCALE MOUNT RIGHT MOUNT FRONT STATUS BOTTOM MOUNTING NOT TO CHARGE FOOTPRINT SCALE RIGHT MOUNT FRONT BOTTOM MOUNTING...
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DMM TECHNOLOGY CORP. T01 Frame TS01 Frame TS01 [ Units : mm ] MOUNT MOUNT STATUS NOT TO CHARGE SCALE RIGHT MOUNT FRONT BOTTOM MOUNTING FOOTPRINT [ Units : mm ] MOUNT STATUS NOT TO CHARGE SCALE DYN5MS-ZM1-A1A PAGE 75 of 80...
DMM TECHNOLOGY CORP. Appendix B - AC Power Wiring Notes and Examples ■ AC Power Wiring Notes (1) Power ON both logic L1/L2 and control R/S/T circuits simultaneously. Or power ON Logic L1/L2 first, then control R/S/T afterwards. Never power ON control R/S/T without logic L1/L2 powered.
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DMM TECHNOLOGY CORP. Sept 29, 2021 - 2~4 Axis DYN5 L 220VAC 1PH ♦ 2~4 Axis L01 Frame - 220/240VAC Single Phase Mains, 24VDC contactor circuit Main 1-Phase 220/240VAC Power AC Line Reactor - Use LR-23P0 for 2 axis - Use LR-25P0 for 3 axis...
Any direct or indirect commercial loss, commercial profit, physical damage or mechan- ical damage caused by the DYN5 AC Servo Drive is not responsible by DMM Technology Corp. The features and functionality of the product should be used with full discretion by the operator.
DMM Technology Corp. constantly strive to improve its product performance and reliability. As such, the contents and information in this manual may be changed without notice to reflect corrections, improvements or changes to the product. Refere to the DMM website to download latest version of this manual.
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