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Table of Contents
Related Manuals for TECNA T Series
Summary of Contents for TECNA T Series
- Page 1 O P E R AT I N G M A N UA L ydraulic breakers series ENGL IS H...
- Page 2 Keep in mind that our products are subject to a natural wear and ageing process. © All rights reserved by TECNA Group Srl, including the industrial property rights. Every power of disposal such as the right to copy and transfer is reserved.
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Page 3: Table Of Contents
OPERATING MANUAL - H ydraulic breakers series 2 / 44 CONTENTS CONTENTS DESCRIPTION CONTENTS CONTENTS GENERAL INFORMATION FOR THE OPERATING PERSONNEL LIABILITY FOR BETTER UNDERSTANDING OF THIS MANUAL SAFETY INTENDED USE QUALIFICATION OF THE PERSONNEL PROHIBITION, WARNING, MANDATORY AND INSTRUCTION SIGNS ON THE DEVICE BASIC SAFETY INSTRUCTIONS 2.4.1 General instructions... -
Page 4: General Information
OPERATING MANUAL - H ydraulic breakers series 3 / 44 GENERAL INFORMATION GENERAL INFORMATION DESCRIPTION FOR THE OPERATING PERSONNEL This operating manual gives you information regarding the safety, structure, functioning, operation and maintenance of the hydraulic breakers listed below: LX 18 HF40 HF56 HF280... -
Page 5: Liability
DESCRIPTION LIABILITY TECNA is not liable for any material defect and guarantee claim in case of damage caused due to improper use and unauthorised interferences not provided for in this mounting instruction. Details regarding material defect claims can be found in the General Terms and Conditions provided by TECNA. -
Page 6: Safety
OPERATING MANUAL - H ydraulic breakers series 5 / 44 SAFETY SAFETY DESCRIPTION INTENDED USE The hydraulic breaker has been manufactured in accordance with the generally accepted norms of technology. Nevertheless, there is danger to persons or property if you do not observe the following basic safety instructions and warnings about instructions in this operating manual. -
Page 7: Prohibition, Warning, Mandatory And Instruction Signs On The Device
OPERATING MANUAL - H ydraulic breakers series 6 / 44 SAFETY SAFETY DESCRIPTION PROHIBITION, WARNING, MANDATORY AND INSTRUCTION SIGNS ON THE DEVICE The following signs are affixed on the hydraulic breaker (DIN 4844): WARNING ABOUT A DANGER AREA! WARNING ABOUT A HOT SURFACE! USE EAR MUFFS DISPOSE OF THE WASTE OIL IN ACCORDANCE WITH THE STATUTORY REQUIREMENTS. -
Page 8: Basic Safety Instructions
Use the hydraulic breaker only if it is in a technically sound condition. • Repair the defects in the hydraulic breaker immediately. Inform TECNA immediately in case of malfunctions. Do not make any modifications or re-constructions in the hydraulic breaker, otherwise the declaration of conformity becomes invalid and the operating permit is terminated. - Page 9 Never leave the hydraulic breaker unsupervised during the mounting and maintenance work. • The hydraulic breaker may not be operated without the safety equipment and protective caps attached by TECNA or those installed by customers. • The defective components must only be replaced with the original parts having the same hydraulic and mechanical data, otherwise the safety and functioning cannot be maintained.
- Page 10 Dispose of the pressure medium residues or grease in accordance with the valid safety data sheets for pressure mediums and grease. • Consult TECNA or your dealer when using biodegradable mediums. E N G L I S H www.tecnaonline.com - info@tecnaonline.com...
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Page 11: Duties Of The Operator
OPERATING MANUAL - H ydraulic breakers series 10 / 44 SAFETY SAFETY DESCRIPTION DUTIES OF THE OPERATOR The operator of the hydraulic breaker must train personnel regularly on the following topics: • Following and using the operating manual as well as the legal regulations •... -
Page 12: Scope Of Delivery
OPERATING MANUAL - H ydraulic breakers series 11 / 44 SCOPE OF DELIVERY SCOPE OF DELIVERY DESCRIPTION SCOPE OF DELIVERY The following is included in the scope of delivery: • Hydraulic hammer according to technical specification and "order specification". • Check the scope of delivery for completeness. -
Page 13: Product Description
12 / 44 PRODUCT DESCRIPTION PRODUCT DESCRIPTION DESCRIPTION TECHNICAL SPECIFICATIONS See “Technical Details”. Inform your dealer or TECNA, if the Technical Details are not provided during the delivery. PRODUCT DESCRIPTION DESCRIPTION DEVICE DESCRIPTION A sample design has been shown in the following figure. -
Page 14: Product Identification
FIGURE 2 – Identification plate TYPE OF INFORMATION INFORMATION OR EXAMPLE Manufacturer logo TECNA, Italian Excellence Name and address of the TECNA Group Srl, Via Principe Amedeo 146, 74121 Taranto, TA (I) manufacturer CE mark Model name z. B.: HF40 Serial number z. -
Page 15: Transport And Storage
Information regarding the weight of your hydraulic breaker can be found in the Technical Details. Transportation damage must be notified to TECNA or your dealer within a week of delivery to the following address: TECNA Group S.r.l... -
Page 16: Transportation Using A Lifting Tool
Use textile sling gears – in accordance with DIN EN 1492-2. • Tighten the lifting strap on the hydraulic breaker as shown in FIGURE 3 and ensure that the lifting strap does not go over the attachments (e.g. connecting hoses). Please contact TECNA for more information regarding the transportation. -
Page 17: Moving The Support Frame Using The Mounted Hydraulic Breaker
Cover with a sheet for protecting from dust and dirt. • Close all connections using closing plugs. • After opening the transport package, close it again properly for storage purposes. Consult TECNA for storage exceeding six months. E N G L I S H www.tecnaonline.com - info@tecnaonline.com... -
Page 18: Mounting The Hydraulic Breaker
OPERATING MANUAL - H ydraulic breakers series 17 / 44 MOUNTING THE HYDRAULIC BREAKER MOUNTING THE HYDRAULIC BREAKER DESCRIPTION UNPACKING Dispose of the packaging as per the country-specific regulations. MOUNTING THE HYDRAULIC BREAKER DESCRIPTION MOUNTING CONDITIONS You must comply with the environmental conditions specified in the Technical Details for mounting. The quick-changer must be attached properly to the support frame and must be functional. -
Page 19: Mounting
OPERATING MANUAL - H ydraulic breakers series 18 / 44 MOUNTING THE HYDRAULIC BREAKER MOUNTING THE HYDRAULIC BREAKER DESCRIPTION MOUNTING Have a sufficiently big collection container, enough cloth and mediumbinding materials ready to collect or absorb the hydraulic oil coming out. DANGER OF MATERIAL DAMAGE AND PERSONAL INJURIES! DANGER Fan incorrectly mounted hydraulic breaker can cause considerable damage to property and... - Page 20 OPERATING MANUAL - H ydraulic breakers series 19 / 44 MOUNTING THE HYDRAULIC BREAKER DESCRIPTION MOUNTING FIGURE 4: Holding the hydraulic breaker Secure the hydraulic breaker on the quick-changer. FIGURE 5: Securing the hydraulic breaker E N G L I S H www.tecnaonline.com - info@tecnaonline.com...
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Page 21: Fitting And Removing The Plug Tool
OPERATING MANUAL - H ydraulic breakers series 20 / 44 MOUNTING THE HYDRAULIC BREAKER MOUNTING THE HYDRAULIC BREAKER DESCRIPTION FITTING AND REMOVING THE PLUG TOOL FITTING THE PLUG TOOL FIGURE 6: Fitting the plug tool Press the locking pin (1) in. Remove the retaining wedge (3). - Page 22 OPERATING MANUAL - H ydraulic breakers series 21 / 44 MOUNTING THE HYDRAULIC BREAKER DESCRIPTION FITTING AND REMOVING THE PLUG TOOL CAUTION! CAUTION Pay attention to the weight of the plug tool! Transport the plug tool securely and use a lifting gear if necessary.
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Page 23: Connecting The Hydraulic Breaker Hydraulically
OPERATING MANUAL - H ydraulic breakers series 22 / 44 MOUNTING THE HYDRAULIC BREAKER MOUNTING THE HYDRAULIC BREAKER DESCRIPTION CONNECTING THE HYDRAULIC BREAKER HYDRAULICALLY Follow the instructions of the support frame manufacturer. WEAR AND MALFUNCTION! CAUTION The cleanliness of the pressure medium influences the cleanliness and service life of the hydraulic system. - Page 24 OPERATING MANUAL - H ydraulic breakers series 23 / 44 MOUNTING THE HYDRAULIC BREAKER DESCRIPTION CONNECTING THE HYDRAULIC BREAKER HYDRAULICALLY DAMAGE TO THE HYDRAULIC BREAKER! CAUTION Hydraulic lines and hoses, which are fitted under voltage, generate additional mechanical forces during operation which reduces the service life of the hydraulic breaker and the support frame hydraulic system.
- Page 25 OPERATING MANUAL - H ydraulic breakers series 24 / 44 MOUNTING THE HYDRAULIC BREAKER DESCRIPTION CONNECTING THE HYDRAULIC BREAKER HYDRAULICALLY FIGURE 10: Hydraulic connections – DESIGN 2 4. Remove the protective caps of the hydraulic breaker and support device. Keep them safely since they have to be used again when closing the connections.
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Page 26: Commissioning
OPERATING MANUAL - H ydraulic breakers series 25 / 44 COMMISSIONING COMMISSIONING DESCRIPTION FIRST COMMISSIONING; RE-COMMISSIONING AFTER A STANDSTILL DANGER OF MATERIAL DAMAGE AND PERSONAL INJURIES! DANGER The commissioning of the hydraulic breaker requires basic mechanical and hydraulic knowledge as well as knowledge regarding the operation of the support frame. The hydraulic breaker may be commissioned only by qualified personnel (see section "2.2 QUALIFICATION OF THE PERSONNEL”... -
Page 27: Operation
OPERATING MANUAL - H ydraulic breakers series 26 / 44 OPERATION OPERATION DESCRIPTION OPERATING RANGE DANGER OF MATERIAL DAMAGE AND PERSONAL INJURIES! DANGER Working with the hydraulic breaker requires basic mechanical and hydraulic knowledge and knowledge regarding the operation of the support frame and thorough knowledge of the working of the hydraulic breaker. -
Page 28: Information Regarding The Mode Of Operation
OPERATING MANUAL - H ydraulic breakers series 27 / 44 OPERATION OPERATION DESCRIPTION INFORMATION REGARDING THE MODE OF OPERATION • Use the hydraulic breaker only for removing stones, concrete and other solid material. • Use the correct tool and method for the corresponding material when working, see chapter "9. - Page 29 OPERATING MANUAL - H ydraulic breakers series 28 / 44 OPERATION DESCRIPTION INFORMATION REGARDING THE MODE OF OPERATION • Always position the tool perpendicular to the surface to be broken. FIGURE 14: Positioning the tool perpendicularly • Avoid minor irregularities on the surface to be broken when positioning the tool. •...
- Page 30 OPERATING MANUAL - H ydraulic breakers series 29 / 44 OPERATION DESCRIPTION INFORMATION REGARDING THE MODE OF OPERATION FIGURE 16: Do not rip • Do not operate the hydraulic breaker for more than 30 seconds at the same point without the tool penetrating.
- Page 31 OPERATING MANUAL - H ydraulic breakers series 30 / 44 OPERATION DESCRIPTION INFORMATION REGARDING THE MODE OF OPERATION FIGURE 18: Perpendicular position due to upside-down position • Do not operate the hydraulic breaker in case of fully lowered hydraulic cylinders at the jib. •...
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Page 32: Process Flow
The hydraulic breaker must be equipped with the corresponding kit for performing work under water. For more information, e.g. mounting the kit, maintenance, etc., please contact your dealer or the TECNA Customer Service. E N G L I S H... -
Page 33: Tool
OPERATING MANUAL - H ydraulic breakers series 32 / 44 TOOL TOOL DESCRIPTION TOOL Selecting the correct tool best-suited for a particular application is of great importance not only with respect to an increase in productivity of the hydraulic breaker but also with respect to the service life of the tool itself. -
Page 34: Maintenance (Din En 31051)
OPERATING MANUAL - H ydraulic breakers series 33 / 44 MAINTENANCE (DIN EN 31051) MAINTENANCE (DIN EN 31051) DESCRIPTION 10.1 CLEANING AND SERVICING PENETRATING DIRT AND FLUIDS LEAD TO FAULTS! CAUTION Safe functioning of the hydraulic breaker is thus not ensured because of that. »... -
Page 35: Inspection And Maintenance
OPERATING MANUAL - H ydraulic breakers series 34 / 44 MAINTENANCE (DIN EN 31051) MAINTENANCE (DIN EN 31051) DESCRIPTION 10.2 INSPECTION AND MAINTENANCE DANGER OF MATERIAL DAMAGE AND PERSONAL INJURIES! DANGER The safety instructions in chapter “2 SAFETY” on page 7 must be followed. »... -
Page 36: Maintenance And Inspection Plan
OPERATING MANUAL - H ydraulic breakers series 35 / 44 MAINTENANCE (DIN EN 31051) DESCRIZIONE 10.2 INSPECTION AND MAINTENANCE MAINTENANCE AND INSPECTION PLAN 10.2.4 Follow the maintenance and inspection instructions of the support frame; see the operating manual of the support frame. WEAR MAINTENANCE All movable parts are subject to wear, which depends on the operating time, load factor and the operating conditions. - Page 37 1) Including the following periods The hydraulic breaker must be checked regularly during operation for proper functioning. Inform TECNA immediately in case of malfunctions. E N G L I S H www.tecnaonline.com - info@tecnaonline.com...
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Page 38: Repairs
TECNA offers you a comprehensive service offer for repairing the hydraulic breaker. • Only use the original spare parts of TECNA for repairing the hydraulic breaker. SAFETY INSTRUCTIONS FOR REPAIRING The hydraulic breaker may be dismantled for repairs only if it is described in this operating manual. -
Page 39: Replacing Hydraulic Lines And Hoses
SPARE AND WEAR PARTS DAMAGE TO PROPERTY AND PERSONS DUE TO DEFECTIVE SPARE PARTS! CAUTION Spare parts which do not meet the technical requirements specified by TECNA can cause damage to persons and property. • Use the original spare parts provided by TECNA. -
Page 40: Removing The Hydraulic Breaker From The Support Frame
OPERATING MANUAL - H ydraulic breakers series 39 / 44 REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME DESCRIPTION 11.1 REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME DANGER OF MATERIAL DAMAGE AND PERSONAL INJURIES DUE TO PRESSURISED EQUIPMENT. WARNING When operating pressurised and live wire equipment, there is always a danger of injury due to the emergent hydraulic oil or current passing through the body. - Page 41 OPERATING MANUAL - H ydraulic breakers series 40 / 44 REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME DESCRIPTION 11.1 REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME Remove the connection of the hydraulic breaker and quick-changer. FIGURE 22: Removing the connection to the quick-changer (step 1) FIGURE 23: Removing the connection to the quick-changer (step 2) E N G L I S H www.tecnaonline.com - info@tecnaonline.com...
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Page 42: Disposal
OPERATING MANUAL - H ydraulic breakers series 41 / 44 DISPOSAL DISPOSAL DESCRIPTION 12.1 DISPOSAL Careless disposal of the hydraulic unit and pressure medium can lead to environmental pollution. Therefore, you must observe the following points: • Dispose of the hydraulic breaker and pressure medium as per the country-specific regulations. •... -
Page 43: Cause Of Malfunction And Troubleshooting
OPERATING MANUAL - H ydraulic breakers series 42 / 44 CAUSE OF MALFUNCTION AND TROUBLESHOOTING CAUSE OF MALFUNCTION AND TROUBLESHOOTING DESCRIPTION 13.1 CAUSE OF MALFUNCTION AND TROUBLESHOOTING TABLE OF FAULTS The hydraulic breaker is indifferent to faults if the prescribed operating conditions, particularly the hydraulic oil - and the lubricant quality, are complied with. -
Page 44: Annex
43 / 44 ANNEX ANNEX DESCRIPTION 14.1 TOOL PASTE TECNA recommends TECNA GRASSO SPECIAL (TECNA SPECIAL GREASE). The tool paste speci cation is listed in Table 4. TYPICAL PROPERTIES Method Typical Value NLGI class Thickener nature Organic... -
Page 45: Proof Of Maintenance
OPERATING MANUAL - H ydraulic breakers series 44 / 44 ANNEX ANNEX DESCRIZIONE 14.2 PROOF OF MAINTENANCE Operating Carried out by name, Date Work carried out hours signature Copy if necessary E N G L I S H www.tecnaonline.com - info@tecnaonline.com... - Page 46 70021 Acquaviva delle Fonti (BA) ITALY Headquarters : Via Principe Amedeo 146 74121 Taranto (TA) ITALY phone +39 (0)80 7810000 / +39 (0)80 3050136 fax +39 (0)80 3051812 info@tecnaonline.com / tecnagroup@pec.it www.tecnaonline.com © 2021 TECNA GROUP Srl - ALL RIGHTS RESERVED...
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