Gates eCrimp GC32-XD Manual
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Gates eCrimp GC32-XD Manual

Crimp data and dies
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CRIMP DATA AND DIES
GC32-XD™ & FLEX & GC96™ - POWER CRIMP
GC16XD-MOBILECRIMP
4-20 DD & PS - POWER STEERING - SWAGING
®
VERSION
EDITION
707 & SC32™ -
®
186 - 2020-11-24
2021

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Summary of Contents for Gates eCrimp GC32-XD

  • Page 1 VERSION 186 - 2020-11-24 EDITION 2021 CRIMP DATA AND DIES GC32-XD™ & FLEX & GC96™ - POWER CRIMP 707 & SC32™ - ® GC16XD-MOBILECRIMP 4-20 DD & PS - POWER STEERING - SWAGING ®...

  • Page 2: Table Of Contents

    GATES GLOBAL PART NUMBERING SYSTEM . . . . . . . . . . . . . . . . . .

  • Page 3: Hose Assembly Guide

    “C” length of each coupling, as shown in Figure 2 . “C” Use the hose bending fixtures on the hose cutting saw in order lengths are available in the Gates Hydraulic catalog . to prevent blade binding and they will help achieve straight CUTTING THE HOSE consistent cuts .
  • Page 4 . Skiving or buffing should only be done as recommended in the crimp specifications, most Gates products no longer require Bear in mind that during the crimping process the assembly skiving or buffing for installation .
  • Page 5 . This will ensure that the entire ferrule is crimped, without a bubble near one end . Before making the crimp be sure ferrule is engaged in the stem latching collar . DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 6 2 band bubble crimp (dies 81, 82, and 83) the tolerance on the crimp length is ± 0 . 0 30 inches . See Figure 11 . DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 7 Measure Crimp Here FIGURE 14 GLP alignment in crimper dies (die 71, 72, 73, 74, and 75) * See Adjustment Procedures and Footnotes at the end of GC32-XD / GC96 section . DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 8 FIGURE 19 effective method is the use of a shuttle . The Gates MegaClean system uses foam projectiles to remove debris from hoses and Correct position to measure the crimp diameter along the length of the ferrule assemblies .

  • Page 9: Polar Seal I Crimp Data

    BUBBLE 0 .89 PC707/SC32 742/Y 6 .25 PolarSeal 0 .6250 BUBBLE 1 .02 PC707/SC32 743/Z 6 .50 * See Adjustment Procedures and Footnotes at the end of GC32-XD / GC96 section . DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 10: Power Steering Crimp Data

    0 .25 MC420PS MC44 Blue PS PS188 0 .3750 1500 BUBBLE 0 .675 0 .25 OMNI21 OM44 1 .452 PS188 0 .3750 1500 BUBBLE 0 .675 0 .25 PC707/SC32 744/PS 1 .75 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 11: Gates Global Part Numbering System

    G23 - GlobalSpiral Max (-32) Pressure Couplings G24 - GlobalSpiral Max Pressure Couplings G25 - MegaCrimp Couplings G43 - GL Couplings G44 - GLX Couplings G45 - PolarSeal Couplings G50 - Power Steering Couplings DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 12: Swaging Procedures

    SWAGING PROCEDURES SWAGING PROCEDURES Mark hose for proper insertion depth into coupling . See Gates Hose Swage Data chart for insertion depth . Use a lightweight oil to lubricate the inside diameter of hose . Place the coupling hex into a vise and insert hose to insertion depth .
  • Page 13 SWAGE TOOLING GATES SWAGE TOOLING SWAGER CONVERSION KIT FOR THE POWER CRIMP® 707 CRIMPER Product No . 7480-0040 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 14: Th7 Swage Data

    7338-1199-5 0 .563 0 .360 GF010 G302 FP010 PUF010 3PCTS-4FJSX 7338-1200-5 0 .781 0 .485 GF011 G303 FP011 PUF011 3PCTS-4FJX90S 7338-1269-5 0 .781 0 .485 GT204 G303 TP204 PUT001 Denotes dual seat DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 15 SWAGING PROCEDURES GATES THIS PAGE INTENTIONALLY LEFT BLANK. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 16 . STEP 4 – SWAGING Select proper size dies and pusher and install them in the Gates HS-1 hand swager (Product No . 7483-1000) or swager conversion kit for the PC707 .
  • Page 17 C14 SWAGE DATA GATES SWAGE TOOLING PUSHERS AND DIES FOR C14 HOSE AND COUPLINGS C14 HOSE INSERTION DIES C14 SWAGE PUSHERS C14 HOSE EXPANDERS C14 SWAGE DIES DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 18: C14 Swage Data

    GATES C14 SWAGE DATA GATES HOSE SWAGE DATA C14 PTFE Use C14 couplings with C14 hose . Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings . Coupling Assembly Swaging Tools Insertion Length...
  • Page 19 C14 SWAGE DATA GATES C14 PTFE Use C14 couplings with C14 hose . Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings . Coupling Assembly Swaging Tools Insertion Length C14 Hose C14 Hose...
  • Page 20 Tolerance for the outside diameter of swaged couplings is +/- 0 .005 inches (0 .13 mm) . If swages are outside of this tolerance replace dies . Buff required only if hose OD prohibits insertion . Crimp outside diameter is +/- .010 inches . DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 21 GC32-XD™ & FLEX & GC96™ CRIMPERS GATES GC32-XD & FLEX & ™ GC96 CRIMPERS ™ GC96 GC32-XD ™ ™ GC32 FLEX ™ DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 22: Gc32-Xd & Flex Crimp Data

    3.70 Black Gold PB 1.00 3250 16B-SS 16B1F-3SS NONE NONE FULL FULL 1.720 NONE 32-36 5.30 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 23 1.65 Clean Master Pressure Washer 0.25 4000 One-Piece NONE NONE FULL FULL 0.705 NONE 32-31 2.22 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 24 0.896 NONE 32-22 2.73 CPB-MTF 0.38 5500 One-Piece NONE NONE FULL FULL 0.896 NONE 32-32 2.73 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 25 NONE 32-37 1.54 EFBOP 1.00 5000 16S-SS 16S1F-4SS NONE NONE FULL FULL 1.750 NONE 32-37 1.60 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 26 NONE 32-37 1.54 EFG5K 1.00 5000 16S-SS 16S1F-4SS NONE NONE FULL FULL 1.750 NONE 32-37 1.60 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 27 NONE 32-33 3.55 EFG6K-MTF 0.63 6000 10GS 10GS1F-4 NONE NONE FULL FULL 1.321 NONE 32-35 0.72 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 28 FULL 1.331 NONE 32-34 5.00 0.75 1525 One-Piece NONE NONE FULL FULL 1.341 NONE 32-35 1.39 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 29 2.870 NONE 32-312 3.75 2.00 1175 32GSP 32GSP1F-2 NONE NONE FULL FULL 2.870 NONE 32-312 3.55 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 30 2.12 BUBBLE 1.360 0.60 0.84 32-82 1.25 One-Piece NONE NONE FULL FULL 2.110 NONE 32-39 1.76 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 31 NONE 32-22 2.20 Lift Master 0.38 4800 One-Piece NONE NONE FULL FULL 0.860 NONE 32-32 2.20 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 32 32-72 0.85 One-Piece LOLY (Yellow) 0.38 6GLX NONE NONE FULL 0.70 0.701 NONE 32-21 1.35 One-Piece * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 33 1.679 NONE 32-36 3.95 M2T-MTF 1.00 2500 One-Piece NONE NONE FULL FULL 1.711 NONE 32-37 0.63 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 34 1.299 NONE 32-35 0.27 M3KH 1.00 3250 One-Piece NONE NONE FULL FULL 1.799 NONE 32-37 2.23 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 35 1.156 NONE 32-34 0.83 0.63 4000 10GS 10GS1F-2 NONE NONE FULL FULL 1.081 NONE 32-33 3.00 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 36 NONE 32-35 0.40 M4K-MTF 1.00 4000 16GS 16GS1F-2 NONE NONE FULL FULL 1.620 NONE 32-36 2.82 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 37 1.750 NONE 32-37 1.77 M500-XTF 1.00 16GS 16GS1F-2 NONE NONE FULL FULL 1.600 NONE 32-36 2.62 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 38 NONE 32-31 4.15 MegaTech G5TB 0.38 3000 One-Piece NONE NONE FULL FULL 0.860 NONE 32-22 2.00 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 39 1.299 NONE 32-35 0.27 0.25 6000 4B-SS 4B1F-2SS NONE NONE FULL FULL 0.665 NONE 32-31 1.65 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 40 2.58 One-Piece Plant Master Xtreme 300AR 0.25 One-Piece NONE NONE FULL FULL 0.750 NONE 32-21 2.30 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 41 FULL 1.350 NONE 32-35 1.39 1.00 1000 One-Piece NONE NONE FULL FULL 1.760 NONE 32-37 1.77 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 42 0.715 NONE 32-21 1.08 TH7NC 0.25 2750 One-Piece NONE NONE FULL FULL 0.715 NONE 32-31 2.45 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 43 COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements). * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 44: Gc32-Xd & Flex Lifeguard Crimp Data

    2500 One-Piece 32LG4K 16SC-4 2.000 3.60 38311 M2T-XTF 0.25 6000 One-Piece 14LG3K 6SC-4 0.965 4.70 3234 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 45 4000 One-Piece 32LG3K 16SC-4 2.015 38311 3.35 M4K-XTF 1.00 4000 One-Piece 32LG4K 16SC-4 2.000 38311 3.35 * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 46 Tolerance for the outside diameter of lifeguard and nylon sleeve crimps is +/- 0.005 inches (0.12 mm). * See Adjustment Procedures and Footnotes at the end of GC32-XD™ & FLEX & GC96™ CRIMPERS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 47: Gc96 With Spacer Dies Crimp Data

    32-35 1.84 Black Gold PB 0.75 1525 12GS 12GS1F-2 NONE NONE FULL FULL 1.270 NONE 32-34 3.70 Black Gold PB 1.00 3250 16B-SS 16B1F-3SS NONE NONE FULL FULL 1.720 NONE 32-36 5.30 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 48 32-21 1.65 Clean Master Pressure Washer 0.25 4000 One-Piece NONE NONE FULL FULL 0.705 NONE 32-31 2.22 Clean Master Pressure Washer 0.25 6000 One-Piece NONE NONE FULL FULL 0.740 NONE 32-31 3.02 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 49 NONE FULL FULL 1.396 NONE 32-35 2.40 CPB-MTF 0.75 4000 12GS 12GS1F-2 NONE NONE FULL FULL 1.299 NONE 32-35 0.27 CPB-MTF 1.00 3125 One-Piece NONE NONE FULL FULL 1.799 NONE 32-37 2.69 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 50 FULL FULL 1.750 NONE 32-37 1.54 EFCPS-MTF 1.25 5000 20GS 20GS1F-6 NONE NONE FULL FULL 2.230 NONE 32-310L 0.71 EFCPS-MTF 1.50 5000 24GSM One-Piece NONE NONE 3.11 FULL 2.510 NONE 32-311 3.88 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 51 WIRE FULL FULL 3.110 NONE 32-314 1.92 EFG5KL 0.38 5000 6GS1F-4 NONE NONE FULL FULL 0.980 NONE 32-33 0.61 EFG5KL 0.75 5000 12GS 12GS1F-4 NONE NONE FULL FULL 1.480 NONE 32-35 4.31 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 52 FULL FULL 2.230 NONE 32-310L 0.71 EFG6K-MTF 1.25 6000 20S-SS 20S1F-6SS NONE NONE FULL FULL 2.211 NONE 32-310L 0.45 EFG6K-MTF 1.50 6000 24GSM One-Piece NONE NONE 3.11 FULL 2.510 NONE 32-311 3.88 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 53 32B-SS 32B1F-2SS NONE NONE FULL FULL 2.841 NONE 32-312 3.10 2.00 32GSP 32GSP1F-2 NONE NONE FULL FULL 2.799 NONE 32-312 2.19 0.19 3000 3PC1FS NONE NONE FULL FULL 0.620 NONE 32-31 0.28 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 54 4800 One-Piece NONE NONE FULL FULL 0.880 NONE 32-22 2.40 0.38 4800 6GS1F-2 NONE NONE FULL FULL 0.841 NONE 32-32 1.50 0.50 4000 One-Piece NONE NONE FULL FULL 1.039 NONE 32-33 1.99 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 55 32-71 1.13 0.31 One-Piece NONE NONE FULL FULL 0.789 NONE 32-21 2.79 0.31 One-Piece NONE NONE FULL FULL 0.789 NONE 32-31 4.16 0.38 One-Piece NONE NONE FULL FULL 0.850 NONE 32-22 1.72 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 56 BUBBLE 0.740 NONE 32-73 1.25 One-Piece LOLA (Black) 0.50 8GLX NONE NONE FULL 1.00 0.841 NONE 32-22 1.75 One-Piece LOLA (Black) 0.63 10GLP NONE NONE 0.75 BUBBLE 0.909 NONE 32-74 0.59 One-Piece DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 57 NONE NONE FULL FULL 2.451 NONE 32-311 2.64 LP350 2.00 32GSP 32PCBHB1F NONE NONE FULL FULL 3.071 NONE 32-314 1.55 LP350 2.00 32PC 32PCBHB1F NONE NONE FULL FULL 3.110 NONE 32-314 2.15 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 58 NONE FULL FULL 1.510 NONE 32-36 0.35 M2T-XTF 1.25 2300 One-Piece NONE NONE FULL FULL 1.961 NONE 32-38 2.10 M2T-XTF 1.50 2000 24GSP 24GSP1F-2 NONE NONE FULL FULL 2.280 NONE 32-310L 2.00 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 59 NONE FULL FULL 1.000 NONE 32-33 1.07 M3K-MTF 0.50 3250 8GS1F-2 NONE NONE FULL FULL 0.896 NONE 32-22mm 0.90 M3K-MTF 0.63 3250 10B-SS 10B1F-1SS NONE NONE FULL FULL 1.120 NONE 32-33 3.54 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 60 NONE NONE FULL FULL 0.815 NONE 32-22 1.00 M4KH-MTF 0.38 4000 6GS1F-2 NONE NONE FULL FULL 0.815 NONE 32-32 1.00 M4KH-MTF 0.50 4000 One-Piece NONE NONE FULL FULL 1.035 NONE 32-33 1.88 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 61 NONE NONE FULL FULL 1.720 NONE 32-37 0.64 M4K-XTF 1.00 4000 16S-SS 16S1F-2SS NONE NONE FULL FULL 1.620 NONE 32-36 3.00 M500 0.25 One-Piece NONE NONE FULL FULL 0.685 NONE 32-21 1.80 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 62 NONE NONE FULL FULL 0.860 NONE 32-22 2.20 M5K-XTF 0.38 5000 6GS1F-2 NONE NONE FULL FULL 0.815 NONE 32-32 1.00 M5K-XTF 0.50 5000 One-Piece NONE NONE FULL FULL 1.039 NONE 32-33 2.05 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 63 Mine Master Air Drill 500 1.50 24GSP 24GSP1F-2 NONE NONE FULL FULL 2.451 NONE 32-311 2.18 Mine Master Air Drill 500 2.00 32GSP 32GSP1F-2 NONE NONE FULL FULL 3.000 NONE 32-314 0.00 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 64 1.60 Plant Master 200 1.00 16GLX One-Piece NONE NONE FULL 1.65 1.451 NONE 32-35 4.02 Plant Master 250 - All Colors 0.38 6GLX One-Piece NONE NONE FULL 0.70 0.740 NONE 32-21 2.25 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 65 Plant Master Xtreme 501 AR 0.38 6GLX One-Piece NONE NONE FULL 0.70 0.809 NONE 32-21 3.90 Plant Master Xtreme 501 AR 0.38 6GLX One-Piece NONE NONE FULL 0.70 0.809 NONE 32-31 5.35 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 66 One-Piece NONE NONE FULL FULL 1.140 NONE 32-34 0.58 RLA-30R2 0.75 One-Piece NONE NONE FULL FULL 1.429 NONE 32-35 3.19 RLA-30R2 0.75 12GLX NONE NONE FULL 1.35 1.169 NONE 32-34 1.35 One-Piece DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 67 FULL FULL 1.350 NONE 32-35 1.39 TH8NC 1.00 2000 One-Piece NONE NONE FULL FULL 1.780 NONE 32-37 2.23 Thermo AG 570 0.38 6B-SS 6B1F-1SS NONE NONE FULL FULL 0.750 NONE 32-31 3.75 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 68 COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements). When using GC-32XD dies (32-XX) in the GC96 a spacer insert must be installed first. * See Adjustment Procedures and Footnotes at the end of GC32-XD & FLEX CRIMP DATA DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 69: Calibration & Adjustment Procedures

    NOTE: CRIMP button and foot pedal operate on a “dead man” control. It only operates as long as you depress the CRIMP button or hold foot pedal down. It stops immediately when switch is released. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 70 If crimp was too loose, unlock and raise setting. ■ x 22 + Setting Setting Lock in place. Remember to record your Actual adjusted crimp setting in the column provided in the crimp data chart. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 71 1” inch crimp. CRIMP 8G MEGACRIMP ® While holding the thread end of an 8G MegaCrimp coupling, insert coupling into ® crimper so that ferrule is 1/8” from front edge of die shoe. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 72 Calibration under acceptable tolerance Clockwise Decrease Diameter Calibration over acceptable tolerance TURNS DIAMETER CHANGE NOTES 1/4 turn 0.0029” Diameter change 1/2 turn 0.0057” Diameter change 3/4 turn 0.0086” Diameter change 1 turn 0.0115” Diameter change DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 73 Do not operate crimper with hand, fingers, or any body part in crimp- ■ er mouth. Serious injury can occur. crimp measurements are no longer within Gates crimping Keep additional personnel away from crimper while operating. specifications or new parts have replaced old parts on ■...

  • Page 74: Crimp Dies And Tooling

    32-3638 32-38311 Digital Caliper 7369-0322 Prod. No. 7482-1419 7482-1420 7482-1421 7482-1430 7482-1431 7482-1443 **When using GC-32XD dies (32-XX) in the GC96 a spacer insert must be installed first. *ID Slug Die Finger DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 75: Clamp Collar Crimping Instructions

    Crimp Diameter = (Hose O.D.) + [2 x .065 (Clamp Collar Wall Thickness)] When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side of the collar. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 76: Power Crimp ® 707/Sc32™ Crimpers

    GATES POWER CRIMP 707/SC32™ CRIMPERS ® POWER CRIMP ® 707/SC32 CRIMPERS ™ POWER CRIMP 707 ™ SC32 ™ DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 77: Pc 707, 700 Series (8 Finger) Dies Crimp Data

    2.049 NONE 4.25 Black Gold PS 1.25 5000 20GS 20GS1F-4 NONE NONE FULL FULL 2.049 NONE 4.25 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 78 0.890 NONE 8.57 Clean Master Pressure Washer 0.38 6000 One-Piece NONE NONE FULL FULL 0.890 NONE 7.76 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 79 FULL FULL 1.165 NONE 5.02 CPB-MTF 0.63 4500 10GS 10GS1F-2 NONE NONE FULL FULL 1.081 NONE 7.85 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 80 FULL FULL 1.630 NONE 8.20 EFBOP 1.00 5000 16GS 16GS1F-4 NONE NONE FULL FULL 1.750 NONE 6.00 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 81 FULL 0.980 NONE 4.00 EFG5K-MTF 0.38 5000 6S-SS 6S1F-4SS NONE NONE FULL FULL 0.961 NONE 722mm 6.52 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 82 1.711 NONE 4.14 Fuel Master Delivery 200 1.25 20GLX One-Piece NONE NONE 2.28 2.00 1.841 NONE 11.83 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 83 NONE NONE FULL FULL 0.890 NONE 8.57 0.38 4800 One-Piece NONE NONE FULL FULL 0.890 NONE 8.57 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 84 NONE FULL FULL 1.760 NONE 6.65 0.75 8000 12G8K 12G8K1F NONE NONE FULL FULL 1.770 NONE 6.30 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 85 NONE FULL FULL 0.896 NONE 8.81 J2AT 0.38 10000 One-Piece NONE NONE FULL FULL 0.896 NONE 8.81 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 86 0.559 NONE 7.55 One-Piece LOLG (Green) 0.25 4GLX NONE NONE FULL 0.60 0.559 NONE 720S 7.55 One-Piece * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 87 NONE NONE FULL FULL 1.350 NONE 14.10 0.75 3500 One-Piece NONE NONE FULL FULL 1.370 NONE 6.90 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 88 NONE FULL FULL 1.169 NONE 5.89 0.63 3250 10GS 10GS1F-2 NONE NONE FULL FULL 1.081 NONE 7.85 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 89 NONE FULL FULL 1.610 NONE 8.25 M3K-XTF 0.19 3250 3PC1FS NONE NONE FULL FULL 0.581 NONE 5.97 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 90 FULL FULL 0.906 NONE 722mm 3.38 M4KH-MTF 0.63 4000 One-Piece NONE NONE FULL FULL 1.165 NONE 5.64 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 91 FULL FULL 1.396 NONE 8.17 M4K-XTF 0.75 4000 12GS 12GS1F-2 NONE NONE FULL FULL 1.299 NONE 3.26 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 92 NONE FULL FULL 0.715 NONE 4.50 M5K-MTF 0.25 5000 One-Piece NONE NONE FULL FULL 0.715 NONE 8.82 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 93 1.344 NONE 5.54 Mine Master Spray 1000 1.00 1000 One-Piece NONE NONE FULL FULL 1.701 NONE 3.30 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 94 NONE 720S 8.60 One-Piece Plant Master 200 0.38 6GLX NONE NONE FULL 0.70 0.740 NONE 7.60 One-Piece * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 95 720S 8.60 One-Piece Plant Master Xtreme 250 0.38 6GLX NONE NONE FULL 0.70 0.740 NONE 7.60 One-Piece * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 96 NONE FULL FULL 0.715 NONE 3.20 ProXT 0.31 5500 One-Piece NONE NONE FULL FULL 0.715 NONE 3.90 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 97 0.900 NONE 9.50 Safety Stripe Air Hose 0.50 8GLX One-Piece NONE NONE FULL 1.00 0.900 NONE 9.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 98 NONE NONE FULL FULL 0.679 NONE 3.00 TR500 0.25 One-Piece NONE NONE FULL FULL 0.679 NONE 6.53 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 99 COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements 720 and AA die sets are interchangeable. * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 100: Pc707 Lifeguard Crimp Data

    3436 M500 0.63 One-Piece 22LG3K 10SC-4 1.375 10.34 3537 M500 0.75 One-Piece 26LG3K 12SC-4 1.610 8.50 3638 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 101 Tolerance for the outside diameter of lifeguard and nylon sleeve crimps is +/- 0.005 inches (0.12 mm). * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 102: Sc32 Crimp Data

    2.045 NONE 2.87 Black Gold PS 1.25 5000 20S-SS 20S1F-4SS NONE NONE FULL FULL 2.045 NONE 2.87 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 103 0.850 NONE 6.40 Clean Master Pressure Washer 0.38 4000 One-Piece NONE NONE FULL FULL 0.850 NONE 6.40 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 104 NONE NONE FULL FULL 0.756 NONE 10.62 0.50 2325 One-Piece NONE NONE FULL FULL 0.990 NONE 4.20 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 105 FULL 2.049 NONE 4.25 EFG3K-MTF 1.50 3000 24GSP 24GSP1F-4 NONE NONE FULL FULL 2.441 NONE SC311 3.80 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 106 FULL FULL 1.104 NONE 9.69 EFG5K-MTF 0.63 5000 10GS 10GS1F-4 NONE NONE FULL FULL 1.321 NONE 4.18 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 107 FULL FULL 1.480 NONE 12.55 EFLW-MTF 0.75 4000 12S-SS 12S1F-4SS NONE NONE FULL FULL 1.480 NONE 12.40 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 108 NONE FULL FULL 2.799 NONE SC312 2.20 0.19 6025 3PC1FS NONE NONE FULL FULL 0.656 NONE 5.25 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 109 2.364 NONE SC311 19.70 G2XH 1.50 1800 24GSP 24GSP1F-2 NONE NONE FULL FULL 2.364 NONE SC310L 7.40 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 110 FULL FULL 1.341 NONE 5.17 ID5K 1.00 5000 16GS 16GSID1F-4 NONE NONE FULL FULL 1.630 NONE 8.35 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 111 NONE NONE FULL FULL 0.665 NONE 5.80 0.25 6000 One-Piece NONE NONE FULL FULL 0.715 NONE 4.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 112 FULL FULL 1.711 NONE 4.14 M2T-XTF 1.00 2500 16GS 16GS1F-2 NONE NONE FULL FULL 1.510 NONE 2.45 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 113 NONE FULL FULL 0.636 NONE 4.00 M3K-MTF 0.25 3250 One-Piece NONE NONE FULL FULL 0.701 NONE 3.75 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 114 NONE FULL FULL 1.620 NONE 8.81 M4KH 0.25 4000 One-Piece NONE NONE FULL FULL 0.715 NONE 4.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 115 NONE FULL FULL 0.665 NONE 5.23 M4K-XTF 0.25 4000 One-Piece NONE NONE FULL FULL 0.715 NONE 4.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 116 NONE NONE FULL FULL 0.795 NONE 4.17 0.31 5000 One-Piece NONE NONE FULL FULL 0.795 NONE 4.17 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 117 FULL 2.770 NONE SC312 9.00 MegaTech II 1.25 2250 One-Piece NONE NONE FULL FULL 2.126 NONE 8.04 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 118 NONE FULL FULL 0.835 NONE 6.13 0.38 4800 6GS1F-2 NONE NONE FULL FULL 0.795 NONE 718mm 6.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 119 11.50 Plant Master Plus 300 Lock On 0.50 8GLX One-Piece NONE NONE FULL 1.00 0.880 NONE 8.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 120 NONE FULL BUBBLE 0.890 NONE 5.50 PolarSeal 0.75 12ACA One-Piece NONE NONE FULL BUBBLE 1.020 NONE 6.50 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 121 NONE FULL FULL 0.691 NONE 7.54 TH18 0.25 3000 One-Piece NONE NONE FULL FULL 0.691 NONE 8.41 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 122 NONE NONE FULL FULL 0.809 NONE 4.35 TR500 0.50 One-Piece NONE NONE FULL FULL 0.980 NONE 4.30 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 123 COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements). 720 and AA die sets are interchangeable. * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 124: Sc32 Lifeguard Crimp Data

    3537 M500 0.75 One-Piece 26LG3K 12SC-4 1.610 3638 8.50 M500-MTF 0.25 One-Piece 14LG3K 6SC-4 0.945 3234 12.00 * See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 125 1.230 3436 11.97 TR500 0.25 One-Piece 14LG3K 6SC-4 0.940 3234 11.31 SC32 LIFEGUARD CRIMP DATA Tolerance for the outside diameter of lifeguard and nylon sleeve crimps is +/- 0.005 inches (0.12 mm). DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 126: Calibration & Adjustment Procedures

    (One full turn of actuator rod is approximately 0.024” crimp OD) then tighten lock-nut down. CAUTION – Do not overtighten lock-nut. 10.Repeat steps 3 through 7 to verify correct crimp OD. PHOTO 2 CLOCKWISE DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 127 7. Repeat steps 2 through 5 to verify the correct crimp setting. 5. Remove the coupling and measure the crimp diameter which should measure 1.000 +/- .003 inches. See page 8 for measuring crimp diameter. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 128: Crimp Dies And Tooling

    7482-1361 7482-1231 7482-1232 7482-1233 DIE TOOLING SUPPLIES ITEM PRODUCT NO. No-Notched Die Cone 7482-0297 Die Back Up Ring 7482-0126 3oz Jar Gates Die Grease 7482-0172 Digital Caliper 7369-0322 (Supplied with new crimpers) DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 129: Clamp Collar Crimping Instructions

    When crimping clamp collar, the crimp die should be located in the center of the collar, which will result in a 1/8” flare on each side of the collar. * See Adjustment Procedures and Footnotes at the end of PC 707/SC32 section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 130 GATES GC16XD CRIMPER GC16XD CRIMPER DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 131: Gc16Xd Crimp Data

    16-34 1.00 1250 One-Piece NONE NONE FULL FULL 1.610 NONE 16-36 1.00 1250 16PB 16PB-1 NONE NONE FULL FULL 1.610 NONE 16-36 0.25 5800 One-Piece NONE NONE FULL FULL 0.740 NONE 16-21 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 132 0.50 3000 One-Piece NONE NONE FULL FULL 0.990 NONE 16-33 IA3K 0.50 3000 One-Piece NONE NONE FULL FULL 0.900 NONE 16-22 IA3K 0.50 3000 8PB-1 NONE NONE FULL FULL 0.900 NONE 16-22 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 133 One-Piece NONE NONE FULL FULL 0.776 NONE 16-21 MegaTech G5TB 0.38 3000 One-Piece NONE NONE FULL FULL 0.860 NONE 16-22 MegaTech G5TB 0.75 2000 One-Piece NONE NONE FULL FULL 1.350 NONE 16-35 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 134 GLX couplings are only crimped on the rear of the ferrule, the final crimp should have a bubble at the connection end of the ferrule. Buff required only if hose OD prohibits insertion. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 135: Gc16Xd Calibration Procedure

    8 dies total. CRIMP 8G MEGACRIMP ® While holding the thread end of an 8G MegaCrimp coupling, ® insert coupling into crimper so that ferrule is 1/8” from front edge of die shoe. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 136 3/4 turn 0.0086” Diameter change 1 turn 0.0115” Diameter change Crimp the same hose again to check calibration. If crimper still not accurate rotate micro adjuster as per chart until final diameter achieved. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 137: Mobilecrimp

    MOBILECRIMP 4-20 CRIMPERS GATES ® MOBILECRIMP 4-20 CRIMPERS ® DIGITAL DIAL POSITIVE STOP DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 138: Mc 4-20 Dd Crimp Data

    FULL 1.091 NONE MC33 C5CXH 0.75 1500 10GS 10GS1F-4 NONE NONE FULL FULL 1.256 NONE MC34 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 139 One-Piece Clean Master Washdown 1000 0.38 1000 6GLX NONE NONE FULL 0.70 0.789 NONE MC21 One-Piece * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 140 FULL FULL 1.610 NONE MC36 1.00 1250 16PB 16PB-1 NONE NONE FULL FULL 1.610 NONE MC36 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 141 FULL 1.104 NONE MC33 EFG4K-XTF 0.63 4000 10GS 10GS1F-4 NONE NONE FULL FULL 1.321 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 142 FULL 1.480 NONE MC35 EFLW 0.75 4000 12S-SS 12S1F-4SS NONE NONE FULL FULL 1.480 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 143 NONE FULL FULL 0.809 NONE MC22 0.31 5100 One-Piece NONE NONE FULL FULL 0.809 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 144 NONE NONE FULL FULL 1.760 NONE MC37 0.75 One-Piece NONE NONE FULL FULL 1.429 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 145 FULL 0.860 NONE MC22 Lift Master 0.38 4800 One-Piece NONE NONE FULL FULL 0.860 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 146 FULL FULL 0.715 NONE MC21 M2T-MTF 0.25 6000 One-Piece NONE NONE FULL FULL 0.715 NONE MC31 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 147 FULL FULL 0.789 NONE MC32 M3KH 0.38 3250 One-Piece NONE NONE FULL FULL 0.809 NONE MC22 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 148 FULL FULL 0.815 NONE MC32 0.50 4000 8B-SS 8B1F-1SS NONE NONE FULL FULL 1.030 NONE MC33 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 149 FULL 1.396 NONE MC35 M4K-MTF 0.75 4000 12GS 12GS1F-2 NONE NONE FULL FULL 1.299 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 150 FULL FULL 0.941 NONE MC22mm M5K-MTF 0.25 5000 One-Piece NONE NONE FULL FULL 0.715 NONE MC21 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 151 1.150 NONE MC34 One-Piece Multi-Use 250 1.00 16GLX NONE NONE FULL 1.65 1.429 NONE MC35 One-Piece * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 152 NONE MC22 Plant Master Plus 250 0.50 8GLX One-Piece NONE NONE FULL 1.00 0.880 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 153 FULL FULL 0.744 NONE MC21 ProXT 0.50 4000 One-Piece NONE NONE FULL FULL 0.896 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 154 NONE FULL FULL 0.715 NONE MC21 0.25 2750 One-Piece NONE NONE FULL FULL 0.715 NONE MC31 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 155 Buff required only if hose OD prohibits ferrule application. Buff required only if hose OD prohibits insertion. Requires special pressure plate - Gates PN: 74821078 or 78046 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section.

  • Page 156: Mc 4-20 Ps Crimp Data

    NONE FULL FULL 1.256 NONE MC34 C5CXH 1.00 One-Piece NONE NONE FULL FULL 1.390 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 157 One-Piece Clean Master Washdown 1000 0.50 1000 8GLX NONE NONE FULL 1.00 0.990 NONE MC33 One-Piece * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 158 NONE FULL FULL 0.740 NONE MC21 0.25 5800 One-Piece NONE NONE FULL FULL 0.740 NONE MC31 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 159 FULL 1.480 NONE MC35 EFG4K-XTF 0.75 4000 12S-SS 12S1F-4SS NONE NONE FULL FULL 1.480 NONE MC35 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 160 FULL FULL 0.980 NONE MC33 EFLW-MTF 0.50 5000 8GS1F-4 NONE NONE FULL FULL 1.081 NONE MC33 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 161 NONE FULL FULL 0.890 NONE MC32 0.38 4800 6GS1F-2 NONE NONE FULL FULL 0.841 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 162 NONE FULL FULL 2.110 NONE MC39 1.25 20GL One-Piece NONE NONE 2.25 BUBBLE 1.659 0.50 MC83 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 163 1.799 NONE MC37 Lift Master 1.00 3000 16GS 16GS1F-2 NONE NONE FULL FULL 1.610 NONE MC36 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 164 FULL FULL 1.000 NONE MC33 M2T-MTF 0.50 4300 One-Piece NONE NONE FULL FULL 1.035 NONE MC33 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 165 FULL FULL 1.299 NONE MC35 M3KH 1.00 3250 One-Piece NONE NONE FULL FULL 1.799 NONE MC37 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 166 FULL FULL 1.620 NONE MC36 1.00 4000 16GS 16GS1F-4 NONE NONE FULL FULL 1.720 NONE MC37 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 167 FULL 0.795 NONE MC32 M4K-XTF 0.38 4000 6B-SS 6B1F-2SS NONE NONE FULL FULL 0.815 NONE MC22 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 168 FULL FULL 0.715 NONE MC31 M5K-XTF 0.31 5000 One-Piece NONE NONE FULL FULL 0.795 NONE MC22 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 169 FULL FULL 0.815 NONE MC32 MXG4K-XTP 0.50 4060 8GS1F-2 NONE NONE FULL FULL 0.913 NONE MC22mm * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 170 Plant Master Plus 300 Lock On 0.50 8GLX One-Piece NONE NONE FULL 1.00 0.880 NONE MC22 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 171 NONE FULL FULL 0.844 NONE MC22 0.38 2250 One-Piece NONE NONE FULL FULL 0.844 NONE MC32 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 172 FULL FULL 0.715 NONE MC31 TH7NC 0.31 2500 One-Piece NONE NONE FULL FULL 0.766 NONE MC21 * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 173 COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements). * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 174: Calibration & Adjustment Procedures

    Hose Assembly Guide instructions, Item #9, at the beginning of this manual. 7. If crimp diameter is within this range, no adjustment is necessary. 8. If the crimp diameter is not within this range, the crimper must be calibrated. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 175: Crimp Tooling

    MC72 MC73 MC74 MC75 MC81 MC82 MC83 Product No. 7482-1344 7482-1345 7482-1356 7482-1357 7482-1358 7482-1227 7482-1228 7482-1229 DIE TOOLING SUPPLIES ITEM PRODUCT NO. 3oz Jar Molykote G Paste 7482-0311 Digital Caliper 7369-0322 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 176: Clamp Collar Crimping Instructions

    1/8” flare on each side of the collar. * See Adjustment Procedures and Footnotes at the end of mobileCrimp 4-20 DD & PS section. DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...

  • Page 177: Power Steering Assembly Instructions

    POWER STEERING | ASSEMBLY INSTRUCTIONS GATES POWER STEERING ASSEMBLY INSTRUCTIONS FOR GC32-XD , GC96 , POWER CRIMP 707, MOBILECRIMP ® ® 4-20 AND OMNICRIMP ® DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 178 GATES POWER STEERING | ASSEMBLY INSTRUCTIONS DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 179 CRIMP DATA + DIES GATES NOTES DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 180 GATES CRIMP DATA + DIES NOTES DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 181 CRIMP DATA + DIES GATES NOTES NOTES DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 182 GATES CRIMP DATA + DIES NOTES NOTES DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP...
  • Page 183 Gates 1144 15th Street, Suite 1400 Denver, CO 80202, U.S.A. 1.855.428.3727 Go to gates.com/ecrimp to customize and download the latest crimp data Please recycle this catalog. 35019 (Ind) 428-7365 (Auto) Printed in the U.S.A. GATES.COM ©2021 Gates...

This manual is also suitable for:

Ecrimp gc96Ecrimp gc32 flexEcrimp power crimp 707Ecrimp power crimp sc32Ecrimp gc16xd-mobilecrimp 4-20 ddEcrimp gc16xd-mobilecrimp 4-20 ps

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