Gates SC32 Operator's Manual

Gates SC32 Operator's Manual

Hydraulic hose crimper
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SC32 HYDRAULIC HOSE
CRIMPER OPERATORS MANUAL

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Summary of Contents for Gates SC32

  • Page 1 SC32 HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...
  • Page 2 FOR SAFETY’S SAKE USE THIS MACHINE ONLY IF YOU: 1. Receive hands-on TRAINING with this gates crimper and assemblies. 2. Follow the current GATES OPERATING MANUAL and CRIMP DATA for the Gates SC-32 Crimper, 3. Use only NEW (UNUSED GATES) hose and fi ttings.
  • Page 3: Table Of Contents

    Serial No _______________________ (Located on the machine base at the rear of the base) Date of Purchase _________________ Specifi cations ....................2 SC32 Component Identifi cation ..............3 Hose Preparation ....................4 SC32 Calibration Procedure .................5 Operating Instructions (Standard Dies) ............6 Operating Instructions (Double Angle Dies)..........7 Measuring Crimp Diameter ................8...
  • Page 4: Specifi Cations

    Crimper Depth--------------------------------------------------------------------------32” Crimper Width------------------------------------------------------------------------16.5” Crimper Height-----------------------------------------------------------------------28.5” Weight--------------------------------------------------------------------------------420 Lb Pump--------------------------------------------------------------------------------Electric Maximum Pump Pressure-------------------------------------------------10,000psi Pump HP (SC32 )-----------------------------------------------------2 HP (220V-1 ph) Pump HP (SC32)-----------------------------------------------------------1 HP (110V) Reservoir Capacity-----------------------------------------------------------------1 Gal Oil Type-------------------------------------------------------ISO Viscosity Grade 46 SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL CRIMPER COMPONENTS...
  • Page 5: Sc32 Component Identifi Cation

    SC32 CRIMPER COMPONENT IDENTIFICATION Caution The Shipping plug must be removed and replaced with the Adjustable Ram vent plug prior to operating the retraction stop equipment 80 Ton Hydraulic Cylinder Oil Fill & Vent Plug Power On/Off Circuit Breaker Switch...
  • Page 6: Hose Preparation

    Push ferrule so it rests against hex of Hose and coupling are now ready for stem. Hose and coupling are now ready for crimping. crimping NOTE: See Hose Assembly Guide of the Gates Crimp Data Manual #35019(Ind) and 428-7365(Auto) or log onto www.gates.com/ecrimp for more details...
  • Page 7: Sc32 Calibration Procedure

    SC32 CRIMPER CALIBRATION PROCEDURE Install the “.733” die set to calibrate Remove the coupling and measure the machine using an 8G Megacrimp the crimp diameter which should measure ® coupling. 1.000 +/- .003 inches. See page 8 for measuring crimp diameter.
  • Page 8: Operating Instructions (Standard Dies)

    1/8 inch hex with a high quality moly-disulfi de grease . key wrench. Molykote “G” is recommended. Select the correct die set from the Gates Position the Compression Ring loosely Position the ferrule or MegaCrimp ®...
  • Page 9: Operating Instructions Double Angle Dies

    Use only the dies specifi ed in the Gates Crimp Specifi cations for a given combi- nation of hose and fi tting.
  • Page 10: Measuring Crimp Diameter

    When using 21 and 22 Dies When NOT using 21 and 22 Dies 1. Using Gates “21/22” dial calipers (Product 1. Using Gates Dial Calipers (Product No No 739-1320, Part No 78217) measure 7369-0320, Part No 78215) which are halfway between ridges (Fig 1).
  • Page 11: Troubleshooting

    TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. • Check the wall outlet. The crimper comes from the factory wired for either 115V AC or 220V AC single phase circuit.
  • Page 12: Warranty

    MAINTENANCE 4. Inspect Die Sets This crimper requires minimal maintenance. However, the following practices are recommended to ensure maximum reliability • Periodically inspect the surfaces of dis and service sets for debris (metal chips, dirt, etc.) or damage. 1. Lubricate •...
  • Page 13 SC32 CRIMPER/PUMP 110V 77501 74810051 SC32 REPLACEMENT PUMP 2HP/220 77505 74810052 SC32 REPLACEMENT PUMP 1HP/110 77506 74821077 SC32 HOSE ASSEMBLY 74821730 SC32 PENDANT SWITCH 78982 74821739 SC32 BASE PLATE FOR 707 DIES 78991 74821738 SC32 DIE CONE FOR PC707 DIES 78990...
  • Page 14 EXPLODED PARTS VIEW ITEM # GATES P/N DESCRIPTION AUTOMOTIVE P/N SC32 BASE FLANGE SC32 BASE FLANGE RETAINING SET SCREW SC32 FLANGE NUTS SC32 MICRO-SWITCH BRACKET SC32 MICRO-SWITCH BRACKET SCREWS 74821732 SC32 CRIMP STOP SWITCH 78984 SC32 SWITCH GUARD SC32 SWITCH GUARD SCREWS...
  • Page 15 SC32 313 DBL ACTING DIE SET 78980 74821714 SC32 314 DBL ACTING DIE SET 78981 74821734 SC32 DIE RING HALF, DBL ACTING DIE 78986 74821735 SC32 DIE REPLACEMENT SCREW FOR DBL ACTING DIE 78987 74821736 SC32 DIE SPRING FOR DBL ACTING DIE 78988...
  • Page 16 Tw o - Ye a r L i m i t e d Wa r r a n t y o n E q u i p m e n t For two years from the date of shipment to the original user, The Gates Rubber Company will, at its option, replace or repair any unit which provers to be defective in material or workmanship, or both, at no cost to the original user of the equipment.

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