Subscribe to Our Youtube Channel
Related Manuals for RITE-HITE LEVEL-RITE LRL Series
Summary of Contents for RITE-HITE LEVEL-RITE LRL Series
- Page 1 LEVEL-RITE LRL SERIES Elevating Dock Lift By Rite-Hite SERIAL NO. LT 02H0853 AND UP Owner’s Manual Printed in U.S.A. by RITE-HITE ® Print Shop Publication No. 1174-R1 Copyright 2003-2004 RITE-HITE ® June 2004...
-
Page 2: Table Of Contents
Dock Lift is operated from a pendant control station. IMPORTANT Read and understand contents of this manual prior to installation or operation of this equipment. For best results, have this product serviced by your authorized RITE-HITE ® representative. NOTICE TO USER Your local RITE-HITE ®... -
Page 3: Safety Warnings
RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an ® OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE ® Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. -
Page 4: Operational Safety Warnings
• When dock lift is not in use, always store it so that it is level with the surrounding dock floor. • If a malfunction does occur, always call your authorized RITE-HITE ® service representative immediately. Pub. No. 1174-R1 - June 2004... -
Page 5: Safety Devices
MAINTENANCE STRUT Maintenance Strut to the proper storage IN POSITION position. • If you are unable to install the Maintenance Strut properly, contact your authorized RITE-HITE ® Service Representative or RITE- HITE ® Customer Service at 1-800-456-0600. FIGURE 2 - ENGAGE MAINTENANCE STRUT... -
Page 6: Owner Responsibility
As with any piece of machinery, dock equipment The owner should, therefore, train and instruct requires routine maintenance, lubrication, and operators in the safe use of dock equipment in adjustments. Your local RITE-HITE ® representative accordance with the information provided below. -
Page 7: General Features
The lift will remain in the stopped position. When an emergency drop occurs, the lift should be inspected thoroughly by a RITE-HITE representative. If nothing has failed, normal operation can be resumed by pressing the lift UP button to reset the velocity fuse. -
Page 8: Installation Instructions
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE INSTALLATION INSTRUCTIONS FOR: LRL 6,000 LBS. CAPACITY UNIT LRL 8,000 LBS. CAPACITY UNIT LRL 10,000 LBS. CAPACITY UNIT 72x96 TO 96x120 PLATFORMS NOTES: 4. LIP RECESS (IF REQUIRED) 1. - Page 9 9. Secure power pack in accordance with all local • If a procedure is not clearly defined in this electrical codes. manual, contact your local representative or RITE-HITE ® at 1-800-456-0600 before 10. Connect wiring as indicated by Electrical Schematics proceeding.
- Page 10 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE INSTALLATION INSTRUCTIONS - CONT. LEG ROLLER WELD TO WELD TO BASE FRAME BASE FRAME BLOCK TO PIT BLOCK TO PIT WALL IN FRONT WALL BEHIND OF LEG ROLLER BASE HINGE (BY OTHERS) (BY OTHERS)
- Page 11 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE INSTALLATION INSTRUCTIONS - CONT. LAG FRAME TO FLOOR USING 5/8" x 5"LG. FRAME WEDGE ANCHOR BOLTS ALTERNATE LAG BRACKET TOP VIEW POSITION ON PLATFORM REMOVED FRAME ENDS FIGURE 5 - ANCHOR INSTALLATION 6.
-
Page 12: Operating Instructions
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS WARNING 1. Push and hold the UP button on the pendant control to raise the dock lift. Read and obey these instructions to prevent NOTE: When UP button is released the dock lift will personal injury. -
Page 13: Maintenance Procedures
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE MAINTENANCE PROCEDURES WARNING 180 Days 1. Perform all Daily Maintenance. 2. Clean pit. • Post safety warnings and barricade work area, at dock level and at ground level, to prevent 3. -
Page 14: Troubleshooting
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE TROUBLESHOOTING AND ADJUSTMENTS Symptom Probable Cause Remedy 1. Lift table does not lift. a. Excessive load. a. Standard dock lift not to exceed 6000lbs., Rite-Up option not to exceed 2500lbs. -
Page 15: Hydraulic Schematics
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE HYDRAULIC SCHEMATIC (2) PISTON CYLINDERS 5 H.P. MOTOR VELOCITY FUSE CHECK VALVE 'A' SOL. A 5000 PSI 2.30 GPM HYDRUALIC GEAR PUMP FLOW SUCTION CONTROL FILTER VALVE PRESSURE RELIEF VALVE 3000 PSI OIL RESERVOIR... -
Page 16: Electrical Schematics
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE ELECTRICAL SCHEMATIC NOTE: SHORT CIRCUIT PROTECTION TO BE PROVIDED BY CUSTOMER 480 V 100VA 24 V FIGURE 11 - STANDARD 3 PHASE SCHEMATIC NOTE: SHORT CIRCUIT PROTECTION TO BE PROVIDED BY CUSTOMER FIGURE 12 - 3 PHASE RITE-UP OPTION SCHEMATIC Pub. - Page 17 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE ELECTRICAL SCHEMATIC NOTE: SHORT CIRCUIT PROTECTION TO BE PROVIDED BY CUSTOMER 480 V 100VA 24 V NOTE: * FOR CONTINOUS STROBE LIGHT FUNCTION WHILE "UP" OR "DOWN" BUTTON IS DEPRESSED, REMOVE STROBE LIGHT WIRE FROM TERMINAL "7"...
-
Page 18: Replacement Part Lists
Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE FRAME REPLACEMENT PARTS 11 12 5 6 7 8 9 10 2 3 4 16 Pub. No. 1174-R1 - June 2004... - Page 19 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE FRAME PARTS LIST Item Description Part Number Up Limit Switch (Optional) 915-0040 Axle Pin 151-0072 Bushing 905-0005 Washer 920-0068 Hinge Pin 251-0070 Bushing 905-0012 Spring Pin 920-0056 Sleeve 151-0051 Spring Pin 920-0035...
- Page 20 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE HYDRAULIC PLUMBING PARTS HYDRAULIC FEED LINES - BOTH SYSTEMS TO POWER PACK 11 or 13 "A" "A" "A" "A" "B" "B" STANDARD RETURN LINES TO POWER PACK "B" "B"...
- Page 21 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE HYDRAULIC PLUMBING PARTS LIST Item Description Part Number Cylinder - 3-1/2” Dia. W/ 2-1/2” Rod 250-0111 Cylinder - 3-1/2” Dia. W/ 2” Rod 250-0121 Adapter - 3/8 NPT - 8 JIC (Rite-Up Option Qty. 4) 925-0159 Velocity Fuse - 7.5 GPM 1/2 NPT M-8 JIC 925-0163...
- Page 22 BY RITE HITE POWER PACK REPLACEMENT PARTS Rite-Up Option Parts ( DO NOT TOUCH) Item Description Part Number RITE-HITE for specific part ® Motor 5HP (Standard) Consult RITE-HITE ® for specific part Motor 3HP (Rite-Up Option) Consult Shaft Coupling 925-0033 Coil (Rite-Up Option has Qty.
- Page 23 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE OPTIONAL REPLACEMENT PARTS Item Description Part Number Limit Switch 915-0070 Safety Trip Bar (6’ Width) 150-0211 Safety Trip Bar (7’ Width) 150-0212 Safety Trip Bar (8’ Width) 150-0234 Safety Trip Bar (8’...
- Page 24 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE ELECTRICAL PARTS LIST Item Description Part Number Motor Contactor (3HP Motor 208-230/3/60) 915-0060 Motor Contactor (3HP Motor 460/3/60 & 575/3/60) 915-0041 Motor Contactor (5HP Motor 208-230/3/60) 915-0043 Motor Contactor (5HP Motor 460/3/60 & 575/3/60) 915-0041 Overload Relay (3HP Motor 208-230/3/60) 915-0046...
- Page 25 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE NOTES Pub. No. 1174-R1 - June 2004...
- Page 26 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE NOTES Pub. No. 1174-R1 - June 2004...
- Page 27 Level-Rite LRL Series Elevating Dock Lift Owner’s Manual ® BY RITE HITE NOTES Pub. No. 1174-R1 - June 2004...
-
Page 28: Warranty
(30th) day after the date of shipment. This warranty covers the repair or replacement of the defective product or component at Rite-Hite's sole election and expense, including reasonable labor, reasonable travel and freight. Component Scope: The structural components protected by this warranty include the rear frame, deck, lip, front and rear hinge area and working range toe guards.
Need help?
Do you have a question about the LEVEL-RITE LRL Series and is the answer not in the manual?
Questions and answers