RITE-HITE DUAL-DOK 2200 Owner's Manual

RITE-HITE DUAL-DOK 2200 Owner's Manual

Combined lift & leveler system

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Combined Lift & Leveler System
This Manual Covers DUAL-DOKs
C78008 and up
PRINTED IN U.S.A.
RITE-HITE
PRINT SHOP
DUAL-DOK
Owners Manual
®
Built After Serial Numbers:
®
2200
LEVELER
END LOADING
• To position for below dock
endload, Push and release
"RAISE" button.
• To store from below dock
endload, Push and
immediately release (pulse)
"RAISE" button.
MOMENTARY
PAUSE
Push and hold "MOMENTARY PAUSE"
to pause any movement of platform
and lip. Release to continue operation.
MANUAL/RESET
Press "MANUAL/RESET" button to reset
DUAL-DOK after a fault has been cleared at
dock height. If a fault has been cleared below
dock height, press "MANUAL/REST" button and
corresponding manual function button to move
unit to dock height.
OUTSIDE LIGHT
• Outside light is on when LED flashes.
• Check outside lights is both LEDs are off.
• The outside light switch must be
turned to RED to operate the system.
WARNING
Do not turn switch to GREEN unit
loading/unloading is complete.
1. Do not operate leveler with anyone standing on or in front of leveler.
2. Do not operate in any mode with anyone standing under or in front of leveler.
3. Never enter a truck/trailer until its brakes are set, air has been dumped from air ride suspension (if applicable), and you have visually inspected to be sure truck/trailer is
securely held in place by a vehicle restraint or wheel chock per OSHA regulations.
MILWAUKEE, WISCONSIN 1-800-456-0600
F1
F2
F3
F4
LIFT
LEVELER RAISE
LIFT UP
AUTO-LIP
Platform
Verify that the platform is at dock height and that no load is on
Push to raise lift.
platform. Push to Raise platform.
LIP EXTEND
LIFT DOWN
• In Auto-Lip mode, lip
automatically extends
Lip
whenever the "DOWN" button
is pushed.
• To engage Auto-Lip, push
and release "AUTO-LIP"
button with platform at dock
height.
• To cancel Auto-Lip, push and
relase "AUTO-LIP" button
Push both to extend lip. Release both to lower leveler onto trailer.
with platform at dock height.
Push to lower lift.
• To change unit to Lift Mode, push and release "DOWN" button with no
load on platform.
• Do not place load on plaftorm unless unit is in Lift Mode.
MANUAL FUNCTIONS
• When lift operations are complete, always return platform to dock height.
Leveler Raise: Disengage Pins
Push and release leveler "RAISE" button to change unit to Leveler Mode.
Lip Extend: Extend Lip
Auto-Lip: Unlock Velocity Fuse
A pulsing horn indicates that the platform has been below dock for 15
Lift Up: Raise Lift
minutes.
Lift Down: Lower Lift
WARNING
ADDITIONAL WARNINGS AND INSTRUCTIONS ON SIDE OF ENCLOSURE
COMBINED LIFT & LEVELER SYSYEM
MADE IN U.S.A.
PUBLICATION NO. 1290
PART NUMBER: 134072
JANUARY 2010
R
R

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Summary of Contents for RITE-HITE DUAL-DOK 2200

  • Page 1 OSHA regulations. MILWAUKEE, WISCONSIN 1-800-456-0600 COMBINED LIFT & LEVELER SYSYEM MADE IN U.S.A. This Manual Covers DUAL-DOKs ® Built After Serial Numbers: C78008 and up PRINTED IN U.S.A. PUBLICATION NO. 1290 RITE-HITE PRINT SHOP PART NUMBER: 134072 JANUARY 2010...
  • Page 2 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual NOTES Pub. No. 1290 - January 2010...
  • Page 3: Table Of Contents

    ® Your local RITE-HITE representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your ® specific operation. Call your local representative or the RITE-HITE Corporation at 414-355-2600. ® The RITE-HITE products in this manual are covered by one or more of the following U.S. patents: 5,040,258;...
  • Page 4: Safety Warnings

    RITE-HITE ® Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE ® Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout).
  • Page 5: Safety Devices

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual SAFETY DEVICES Never be under the DUAL-DOK ® platform or lip without: • Engaging the support latch by pulling the SEE FIG. 5 activation chain and pressing and holding the Lift DOWN button until the platform SEE FIGS.
  • Page 6 TO ENGAGE SELECTOR VALVE 1. Pull the selector valve out to prevent scissors movement. The activation chain is connected to the selector valve plunger. The lip is extremely heavy. RITE-HITE does not ® Engaged recommend that one person attempt to lift the lip alone.
  • Page 7: Other Important Operational Safety Warnings

    Lift UP or DOWN buttons.) • DO NOT operate in any mode with anyone under platform or in front of the lip. • If a malfunction does occur, always call your authorized RITE-HITE ® service representative immediately.
  • Page 8 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OTHER IMPORTANT OPERATIONAL SAFETY WARNINGS • There should be NO WEIGHT on the DUAL-DOK ® platform when the unit is not being operated. The DUAL-DOK ® system maintains a consistent dock level automatically.
  • Page 9: Owner Responsibility

    As with any piece of machinery, dock equipment the interface between dock and transport vehicle. requires routine maintenance, lubrication, and The owner should, therefore, train and instruct adjustments. Your local RITE-HITE ® representative operators in the safe use of dock equipment in offers owners the option of a Planned Maintenance accordance with the information provided below.
  • Page 10: Installation Instructions

    7. Barricade the pit area at dock level and at ground PIT HAS NOT BEEN CORRECTLY level. CONSTRUCTED, DO NOT INSTALL THE DUAL- DOK SYSTEM! Contact RITE-HITE at 1-800-456- 8. Make sure that you have the components shown in 0600 Figure 6 as well as the following necessary equipment to preform a successful installation.
  • Page 11 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED INSTALLATION AND LEVELING DO NOT remove shipping bands until unit is properly centered and positioned in the pit. • Before starting installation or maintenance, check and follow the safety procedures of the 3.
  • Page 12 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED SHIPPING BANDS MUST SUGGESTED BE SECURE WHEN LIFTING CHAIN LIFTING UNIT (4 PLACES). ROUTE HOOK SUGGESTED BACK LIFTING CHAIN OVER ROUTE CHAIN ROUTING OF WIRE BUNDLES DURING...
  • Page 13 NOTE: SEE FIGURE 18 FOR CONTROL BOX TERMINAL WIRE BUNDLES FROM BLOCK DETAIL PIT OPENING AT UNIT JUNCTION BOX DOCK LEVEL AND MOTOR HARNESS (BY RITE-HITE) MOTOR POWER FIGURE 9 - TEMPORARY ELECTRICAL INSTALLATION Pub. No. 1290 - January 2010...
  • Page 14 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED CENTERING INSTRUCTIONS 1. By moving the base frame only (shown in Figure 7), center the unit at dock level according to the spacing measurements given on Figure 10.
  • Page 15 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED TYP. (2) SIDE OF PIT TYP. (2) 1/4" 4" 1/4" 12" BASE FRAME ASSEMBLY TYP. (2) DRAIN 1/4" 12" TYP. (2) 10" 1/4" ROLLER BAR REAR SHIM 14"...
  • Page 16 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED (PREFERRED) .5 (7) EQUALLY SPACED INSTALLING BRUSH SEAL TO THE SIDE OF THE PLATFORM. .25 TYP. (4) BRUSH SEALS #56518 SLIDE INTO CHANNELS ''A'' NOTE: (2) ON EACH SIDE SECTION ''A-A'' 53073 (2) REF.
  • Page 17 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED DOCK HEIGHT SENSON ADJUSTMENT 4. Carefully cut the shipping tape holding the selector valve chain to the hydraulic hoses. The bent S-hook 1. Engage the safety devices as described in the (lower left) end of the selector valve chain must be following Danger.
  • Page 18 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED DETAIL-14A SELECTOR VALVE ACTIVATION CHAIN DETAIL-14B REMOVABLE PLUG WIRE TIE WIRE TIE PLATFORM FLOATING RING & S-HOOK MALE QUICK AUX. POWER CUP DISCONNECT SELECTOR VALVE ACTIVATION CHAIN...
  • Page 19 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED Ground Welder To 1/4" Ref. IMPORTANT: 6" Ref. 2 Sides Typ. Curb Steel Only Position Pivot 5/16" Block With Chamfer Facing Rear Hinge Pin Tack Pivot Block 1/4"...
  • Page 20 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED OUTSIDE LIGHT BOX DISCONNECT OPEN PIT (SUPPLIED BY OTHERS) WARNING SIGN 15" DOORWAY OPENING 18" 3/4 DIA. x 6" LG. REVERSE LETTER STUD ANCHOR 8" 6-1/2" REF.
  • Page 21 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual INSTALLATION INSTRUCTIONS CONTINUED JUNCTION BOX FRACTIONAL DIMENSIONS TO BE ±1/4" DRAIN 3/4" ELECTRICAL CONDUIT (2) 1 FOR HIGH VOLTAGE 1 FOR CONTROL SYSTEM FIGURE 17 - CONDUIT ASSEMBLY DETAIL...
  • Page 22 4. FOR FIELD WIRING SIZE AND COLOR REQUIREMENTS AND POWER UNIT WIRING, SEE SPECIFIC ELECTRICAL SCHEMATIC SUPPLIED WITH CONTROL BOX. 5. HARNESSES PROVIDED BY RITE-HITE AND FACTORY WIRED TO THE MOTOR AND PIT J-BOX. 6. SEE SPECIFIC ELECTRICAL SCHEMATIC TO IDENTIFY ALL OPTIONS INCLUDED AND WIRING REQUIRED FOR THIS SYSTEM.
  • Page 23: Operation Instructions

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS LEVELER LIFT LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock END LOADING LEVELER RAISE LIFT UP AUTO-LIP endload, Push and release Platform "RAISE"...
  • Page 24 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS CONTINUED 4. When loading or unloading is complete, push the RAISE button until the lip clears the truck bed. Release the button and the leveler returns to the stored position.
  • Page 25 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS CONTINUED BELOW DOCK END LOAD IN LEVELER MODE LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock Platform endload, Push and release "RAISE"...
  • Page 26 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS CONTINUED LIFT MODE OPERATION WITH AUTO-LIP MODE NOTE: Figure 26 shows the control box front view. LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock...
  • Page 27 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS CONTINUED LIFT MODE OPERATION WITHOUT AUTO-LIP MODE NOTE: Control LEVELER LIFT Figure 26 shows the control box front view. END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock...
  • Page 28 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual OPERATION INSTRUCTIONS CONTINUED LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock Platform endload, Push and release "RAISE" button. • To store from below dock...
  • Page 29 Be sure to drain excess fluid from reservoir before operating the DUAL-DOK system after using the RITE-HITE representative; failure to do so may void all auxiliary pump. Ensure that oil level is correct using warranties! dipstick on breather cap.
  • Page 30 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual MAINTENANCE PROCEDURES Spray Lubricant Anti-seize Lubricant Multi-purpose Grease FIGURE 28 - LUBRICATION DETAIL • Follow all safety procedures of the facility Never be under the DUAL-DOK ® platform or lip where the DUAL-DOK system is installed.
  • Page 31: Maintenance Procedures

    180 Days NOTE: 1. Perform Daily and 90-Day Maintenance. ® Your local RITE-HITE representative provides a 2. Test WARNING HORN function. Press and hold the Planned Maintenance Program (P.M.P.) which can Lift DOWN button to lower the unit 3” below dock be fitted to your specific operation.
  • Page 32 See Figure 20. Replace the drain plug and inspect the cover gasket for damage. Securely tighten the cover and gasket to the reservoir. 3. Replace the oil filter (RITE-HITE P/N 55218). Pub. No. 1290 - January 2010...
  • Page 33: Dual-Dok System Diagnostics

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual SYSTEM DIAGNOSTICS OPERATION OF THE DUAL-DOK MESSAGE CENTER In any troubleshooting situation, the DUAL-DOK Message Center’s function keys provide the following PAGE UP AND DOWN FOR PLC input/output status information. This information...
  • Page 34 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual SYSTEM DIAGNOSTICS CONTINUED DUAL-DOK PLC INPUTS/OUTPUTS CHART DUAL-DOK 2200 PLC INPUTS (CONTROL BOX) STATE OF CONTACTS INPUTS DESCRIPTION AT STORED POSITION TERM$ COM# E6200 MANUAL/RESET PUSHBUTTON NORMALLY OPEN IN 0...
  • Page 35 Dual-Dok ® Combined Lift & Leveler System Owner’s Manual SYSTEM DIAGNOSTICS CONTINUED DUAL-DOK PLC LIGHT SEQUENCE CHART DUAL-DOK 2200 PLC LIGHT SEQUENCE PLC INPUTS PLC OUTPUTS = PLC I/O INDICATOR LIGHT ON = PLC I/O INDICATOR LIGHT ON OR OFF (OPTIONAL DEVICE INPUT) L.S.
  • Page 36: Dual-Dok System Fault Codes

    Warnings on page 4. manual or on the sides of the control box. 6. If unable to return the DUAL-DOK to service, lockout/tagout the power source and contact your local RITE-HITE representative or RITE-HITE for further assistance. Fault Shown On Fault Code...
  • Page 37 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual FAULT CODES CONTINUED Fault Shown On Fault Code Potential Potential Message Center Numbers Problems Solutions Motor starter fault. Motor contactor coil not being Verify that overload is not tripped.
  • Page 38 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual FAULT CODES CONTINUED Fault Shown On Fault Code Potential Potential Message Center Numbers Problems Solutions Scissors not Lift down solenoid (A0201 is not Verify that coil is plugged in and dropping.
  • Page 39 Remove liquid from pit and observe liquid level line on pit walls to determine if hydraulic reservoir, junction box and motor were flooded. Call RITE-HITE representative if any of the above components were flooded! Float switch assembly is broken Repair bracket and reattach.
  • Page 40 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual FAULT CODES CONTINUED Fault Shown On Fault Code Potential Potential Message Center Numbers Problems Solutions Failed weight- Too much weight on the platform Remove ALL weight on platform check.
  • Page 41: Dual-Dok System Reset Procedures

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual RESET PROCEDURES Mode Platform Position Reset Instructions All Modes Power is interrupted while at dock height. 1. Press and release MANUAL OPERATION/ RESET button. All Modes Power is temporarily interrupted while 1.
  • Page 42 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual RESET PROCEDURES CONTINUED Mode Platform Position Reset Instructions Lift or Auto-lip Mode Platform below dock height with rear pins 1. Press and hold MANUAL OPERATION/ extended. RESET button along with RAISE button until rear pins have disengaged.
  • Page 43: General Troubleshooting

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING Never be under the DUAL-DOK platform or lip ® without: • Engaging the support latch by pulling the activation chain and pressing and holding the Lift DOWN button until the platform stops decending as shown in Figure 2, •...
  • Page 44 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 1. Unit will not operate. a. No power to system. a. See General Power Problems b. Float switch was tripped. b. Check pit for liquid or debris and remove.
  • Page 45 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 3. Unit stops during cycle. a. No power to system. a. See General Power Problems. b. Float switch was tripped. b. Check pit for liquid or debris and remove.
  • Page 46 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 4. Rear hinge pins do not a. Rear hinge pins are blocked. a. Check for debris blocking hole in either operate or do not fully pivot block.
  • Page 47 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 6. (Continued) e. Hydraulic system. e. - Check and/or repalce (A0200), 3 way-2 position spool valve and/or (A0202) normally closed pilot operated poppet valve.
  • Page 48 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 9. Platform will not raise a. Selector valve pulled. a. Check selector valve position located on in Leveler Mode. front scissor cross member. Should be pushed in for normal operation.
  • Page 49 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 11. Outside lights do not a. Outside RED and GREEN light a. Replace outside light bulbs with 28 VAC operate. bulbs are burnt out.
  • Page 50 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual GENERAL TROUBLESHOOTING CONTINUED Problem Probable Cause Solution 15.(Continued) c. Electrical system. c. Check valve coil (A0205) and verify that it is energized while the pins are disengaged and the motor is running.
  • Page 51: Hydraulic Schematic

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual HYDRAULIC SCHEMATIC FIGURE 32 - HYDRAULIC SCHEMATIC Pub. No. 1290 - January 2010...
  • Page 52: Electrical Schematics

    - LS8 PROVIDED BY RITE-HITE OR OTHERS FOR OVERHEAD DOOR OPEN INTERLOCK. 3. ALL CONTROL FIELD WIRING TO BE MINIMUM - LS9 PROVIDED BY RITE-HITE OR OTHERS FOR GATE #16GA. 60°/75°C COPPER WIRE ONLY, INSULATED CLOSED INTERFACE. SUFFICIENTLY FOR INCOMING VOLTAGE.
  • Page 53 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC DISPLAY +B24VDC(BL) -24VDC(BL) COMM CABLE COMM PORT #14GA. MIN., GREEN 24VDC 2.5W 1762-L40BWA COMM PORT -24VDC(BL) 24 COM 14FU1 +B24VDC(BL) +24(BL) +24 VDC 2/10A 250V DUAL ELM TD...
  • Page 54 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. 1762-L40BWA FROM LINE 212 -24VDC(BL) COM 0 "MANUAL/RESET" +A24VDC(BL) E6200(BL) MANUAL/RESET IN 0 BUTTON "RAISE LEVELER" +A24VDC(BL) E6201(BL) RAISE LEVELER IN 1 BUTTON "LIP OUT" +A24VDC(BL)
  • Page 55 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. 1762-L40BWA FROM LINE 324 "PIN POSITION" +24VDC +24VDC(BK) E0200(BL) E0200 E0200(BL) PINS IN 11 DISENGAGED DISENGAGED N.C.H.O. E0201 +24VDC(BK) E0201(BL) E0201(BL) PINS IN 12 ENGAGED ENGAGED N.O.H.C.
  • Page 56 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. 1762-L40BWA FROM LINE 421 X1F(RD) VAC L1 X2(WH) VAC NEUT SURGE SUPPR X3F(RD) VAC/DC 0 FLASHER 1MCR 24VAC A6200(RD) X2(WH) MOTOR 50/60HZ OUT 0 STARTER (A1)
  • Page 57 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. 1762-L40BWA FROM LINE 521 X3F(RD) VAC/DC 4 SOLENOID 1 - LIFT UP A0200 A0200(BK) X2(BK) A0200(RD) X2(WH) LIFT UP OUT 8 SOLENOID 24VAC, 30VA SOLENOID 2 - PLATFORM/LIP...
  • Page 58 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. 220v-240v/3/60 380v-415v/3/50 LEVELER MOTOR-7.5 H.P. LEVELER MOTOR-7.5 H.P. @1725 R.P.M. @1725 R.P.M. 240V PRIMARY 380V PRIMARY 230v. 3 PH. 60 Hz. 380v. 3 PH. 50 Hz.
  • Page 59 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual ELECTRICAL SCHEMATIC CONT. INPUT/OUTPUT INPUT/OUTPUT CHART CHART OUTPUT 1762-L40BWA INPUT 1762-L40BWA OUT 0 MOTOR STARTER IN 0 MANUAL/RESET BUTTON OUT 1 LEVELER STORED INTERLOCK IN 1 RAISE LEVELER BUTTON...
  • Page 60: Limit Switch Arm Settings

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual LIMIT SWITCH ARM SETTINGS Arm Location At Center Of Arm Location At Center Of Switch Neutral Position Switch Neutral Position 2.00" 2.50" Switch Switch Face Face Pin Limit Switch Lip Limit Switch Desc.
  • Page 61 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual NOTES Pub. No. 1290 - January 2010...
  • Page 62: Replacement Parts

    RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - PLATFORM (57, 58 And 59 8 Foot Only) Pub. No. 1290 - January 2010...
  • Page 63 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS LIST Part Number Item Qty. Description 8L x 6.5W 10L x 65.W 12L x 6.5W Lip Assembly 16” (Standard) 02492 02492 02492 Lip Assembly 18” 02493 02493 02493 Lip Assembly 20”...
  • Page 64 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - SCISSORS 29 (Includes Items 30 Thru 34 And 67 Thru 71) 33, 67 (Includes Items 4, 5, 6 And 7) 59 60 Pub. No. 1290 - January 2010...
  • Page 65 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS LIST Part Number Item Qty. Description 8L x 6.5W 10L x 65.W 12L x 6.5W Scissors Weldment – Outer 05304 05327 05205 Scissors Weldment – Inner 05303...
  • Page 66 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - SCISSORS 29 (Includes Items 30 Thru 34 And 67 Thru 71) 33, 67 (Includes Items 4, 5, 6 And 7) 59 60 Pub. No. 1290 - January 2010...
  • Page 67 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS LIST Part Number Item Qty. Description 8L x 6.5W 10L x 65.W 12L x 6.5W Hose Roller — 52617 52617 Cotter Pin 3/16" x 1-1/2" Long —...
  • Page 68 Base Frame 05308 05336 05202 Cotter Pion, 1” long 51901 51901 51901 Washer, flat 7/16” I.D. x 13/16” O.D. 51700 51700 51700 RITE-HITE Logo Decal 54100 54100 54100 Bellows/Curtain Frame 09653 09620 09620 Float Switch 16490 16490 16490 Bracket - Float Switch...
  • Page 69 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual 8’ HYDRAULIC COMPONENT PARTS To “PD” (Pin Disengage) Port On Manifold To “PE” (Pin Engage) Port On Manifold To “LC” (Lip Cylinder) Port On Manifold To “R” (Return) Port On Manifold To “RC”...
  • Page 70 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual 10’ HYDRAULIC COMPONENT REPLACEMENT PARTS To “PD” (Pin Disengage) Port On Manifold To “PE” (Pin Engage) Port On Manifold To “LC” (Lip Cylinder) Port On Manifold To “R” (Return) Port On Manifold To “RC”...
  • Page 71 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual 12’ HYDRAULIC COMPONENT PARTS To “PD” (Pin Disengage) Port On Manifold To “PE” (Pin Engage) Port On Manifold To “LC” (Lip Cylinder) Port On Manifold To “R” (Return) Port On Manifold To “RC”...
  • Page 72 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - CONTROL BOX 15, 16 18, 19 FUSED LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock Platform endload, Push and release "RAISE"...
  • Page 73 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual CONTROL BOX REPLACEMENT PARTS LIST Item Qty. Description Part Number Control Box Assembly – 240V, 3-Phase Consult Factory Control Box Assembly – 380V, 3-Phase Consult Factory Control Box Assembly – 480V, 3-Phase Consult Factory Control Box Assembly –...
  • Page 74 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - CONTROL BOX 15, 16 18, 19 FUSED LEVELER LIFT END LOADING LEVELER RAISE LIFT UP AUTO-LIP • To position for below dock Platform endload, Push and release "RAISE"...
  • Page 75 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual CONTROL BOX REPLACEMENT PARTS LIST Item Qty. Description Part Number Overload Relay 127426 Overload Relay Shield 125700 Transformer – 240V/480V 65680 Transformer – 380V/575V 65689 Terminal Block Covers, with Hardware...
  • Page 76 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - JUNCTION BOX AND SIGNS 23 (Top) 16 (Top) 22 (Bottom) 17 (Bottom) 25 (Top) 18 (Top) 24VDC+ 24 (Bottom) E0200 E0201 E0202 A0200 19 (Bottom) A0201...
  • Page 77 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual JUNCTION BOX AND SIGNS REPLACEMENT PARTS LIST Item Qty. Description Part Number Junction Box Assembly (Includes Parts 2 thru 35) 127576 Enclosure 116224 Panel, Drilled 10 x 8 4Hole (10-32UNF)
  • Page 78 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - MANIFOLD Bottom View Top View Item Qty. Description Part Number Fixed P.C. F.C. 55192 Check – 100 PSI 55193 24 VAC H.C. Coil 55360 Valve, 2-way, N.O. Spool (203, 204) 55189 Check –...
  • Page 79 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - PIT AND GUARD RAILS Part Number Item Qty. Description 8L x 6.5W 10L x 65.W 12L x 6.5W Bumper 68017 68017 68017 Concrete Anchor 3/4" x 5-1/4" Long...
  • Page 80 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual REPLACEMENT PARTS - LIGHTS 1: Outside Signal Light 4" Box (Complete) 12.25" 6.25" 3" Item Qty. Description Part Number Outside Light Box (With Lamp Assemblies and Lens) 18761 Round Head Screw #8-32 x 3/8" Long...
  • Page 81 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual NOTES Pub. No. 1290 - January 2010...
  • Page 82 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual NOTES Pub. No. 1290 - January 2010...
  • Page 83 RITE-HITE ® Dual-Dok ® Combined Lift & Leveler System Owner’s Manual NOTES Pub. No. 1290 - January 2010...
  • Page 84: Standard Warranty

    RITE-HITE ® in writing. In the event of any defects covered by this warranty, RITE-HITE ® will remedy such defects by repairing or replac- ing any defective equipment or parts, bearing all the costs for parts, labor, and transportation. This shall be the exclusive remedy for all claims whether based on contract, negligence, or strict liability.

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