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Functional Safety
Relay Module
K*D0-RSH-1.1E.1,
HiC5863(Y1)
Manual
3
ISO9001

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Summary of Contents for Pepperl+Fuchs KD0-RSH-1.1E.1 Series

  • Page 1 Functional Safety Relay Module K*D0-RSH-1.1E.1, HiC5863(Y1) Manual ISO9001...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
  • Page 3: Table Of Contents

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Contents Introduction ............5 Content of this Document .
  • Page 4 Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Contents...
  • Page 5: Introduction

    Additionally, the following parts may belong to the documentation, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about Pepperl+Fuchs products with functional safety, see www.pepperl-fuchs.com/sil.
  • Page 6: Safety Information

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
  • Page 7: Symbols Used

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
  • Page 8: Product Description

    The test input may not be used during normal operation. The test input may be used for test only. Note For corresponding connections see datasheet. Marking Pepperl+Fuchs Group Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com KFD0-RSH-1.1E.1, KCD0-RSH-1.1E.1, HiC5863, HiC5863Y1 Up to SIL 3...
  • Page 9: Standards And Directives For Functional Safety

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Product Description Standards and Directives for Functional Safety Device specific standards and directives Functional safety IEC/EN 61508, part 1 – 7, edition 2010: Functional safety of electrical/electronic/programmable electronic safety-related systems (manufacturer) System-specific standards and directives Functional safety IEC 61511-1:2016+COR1:2016+A1:2017 EN 61511-1:2017+A1:2017 Functional safety –...
  • Page 10: Planning

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year.
  • Page 11: Assumptions

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Planning Assumptions The following assumptions have been made during the FMEDA: • Failure rates are constant, wear is not considered. • Failure rate based on the Siemens standard SN 29500. • The safety-related device is considered to be of type A device with a hardware fault tolerance of 0.
  • Page 12: Safety Function And Safe State

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Planning SILCL and PL application • The standards IEC/EN 62061 and EN/ISO 13849-1 require that the safety device is implemented according to the idle current principle. As the device is implemented following the working current principle, no safety classification according to IEC/EN 62061 and EN/ISO 13849-1 was carried out.
  • Page 13: Characteristic Safety Values

    Exception for HiCTB16-TRX-RAC-PL-IO16 Termination Board: Add 1.5 FIT to the overall failure rate for dangerous undetected failures. Recalculate the necessary safety relevant values for your safety evaluation. Contact Pepperl+Fuchs for information on using other termination boards. The SFF value was not calculated according to IEC/EN 61508-2.
  • Page 14: Useful Lifetime

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Planning Useful Lifetime Although a constant failure rate is assumed by the probabilistic estimation this only applies provided that the useful lifetime of components is not exceeded. Beyond this useful lifetime, the result of the probabilistic estimation is meaningless as the probability of failure significantly increases with time.
  • Page 15: Mounting And Installation

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Mounting and Installation Mounting and Installation Mounting and Installing the Device Observe the safety instructions in the instruction manual. Observe the information in the manual. Observe the requirements for the safety loop. Connect the device only to devices that are suitable for this safety application. Check the safety function to ensure the expected output behavior.
  • Page 16: Operation

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
  • Page 17 Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Operation Proof Test Procedure Disconnect the field circuit. Check the device as shown in the following tables. After check reset the device to the necessary settings. Connect the field circuit again. Check the correct behavior of the safety loop. Is the configuration correct? Test No.
  • Page 18 Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Operation Test No. Input or Test Input Output (mA) • ETS output (terminals 1, 2): shows < 10  = 24 V DC Test 1 between terminals 7+ and 8- • LED TST is flashing • ETS output (terminals 1, 2): shows <...
  • Page 19 Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) Operation Test No. Input or Test Input Output (mA) • ETS output (terminals 1a, 5a): shows < 10  = 24 V DC Test between terminals 3b+ and 3a- • LED TST is flashing • ETS output (terminals 1a, 5a): shows < 10  = 24 V DC Test between terminals 4a+, and 3a-...
  • Page 20: Maintenance And Repair

    Report all failures in the safety function that are due to functional limitations or a loss of device function – especially in the case of possible dangerous failures. In these cases, contact your local sales partner or the Pepperl+Fuchs technical sales support (service line).
  • Page 21: List Of Abbreviations

    Functional Safety K*D0-RSH-1.1E.1, HiC5863(Y1) List of Abbreviations List of Abbreviations Emergency Shutdown Failure In Time in 10 Failure Mode, Effects, and Diagnostics Analysis FMEDA Probability of safe failure  Probability of dangerous detected failure  Probability of dangerous undetected failure ...
  • Page 22 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications Printed in Germany / DOCT-5086B...

This manual is also suitable for:

Kcd0-rsh-1.1e.1Kfd0-rsh-1.1e.1Hic5863Hic5863y1

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