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Sony XPERIA ST27i Working Instructions
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:
User manual
(141 pages)
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User manual
(128 pages)
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Troubleshooting manual
(59 pages)
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Contents
Table of Contents
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Table of Contents
Table of Contents
Exterior Views
St27I, St27A
Tools
Disassembly
Battery Cover Assy
SIM Drawer
Cover Front Housing Display Assy
Main Camera & Camera Adhesive
Audio Jack FPC
Back Housing Assy & Main PBA
Replacement
Battery Cover Assy
SIM Drawer
Cover Front Housing Display Assy
Main Camera & Camera Adhesive
Audio Jack FPC
Back Housing Assy
Audio Jack Cap
Battery & Battery Adhesive
Bracket Proximity Sensor
Conn Audio Jack
Core Unit Label
Ear Speaker & Receiver Adhesive
Key Sealing Gasket
Key Sealing Shading Film for Power Key
Key Sealing Shading Film for Volume Key
Liquid Indicator
Main O Ring
Micro SD Cover
Micro USB Cap
Receiver Film Back Side
Vibrator Main MIC Volume Key FPC
Board Swap - Replacement
Board Swap - Change Label
Board Swap - Customize of Software
Reassembly
Back Housing Assy & Main PBA
Audio Jack FPC
Main Camera & Camera Adhesive
Revision History
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Working Instructions
- mechanical -
ST27i, ST27a
1265-6286 Rev 3
© Sony Mobile Communications AB – Company Internal
Table of
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Summary of Contents for Sony XPERIA ST27i
Page 1
Working Instructions - mechanical - ST27i, ST27a 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal...
Page 2: Table Of Contents
Back Housing Assy & Main PBA ............47 Audio Jack FPC ................... 48 Main Camera & Camera adhesive ............49 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 2(57)
Page 3
Battery Cover Assy ................56 Revision History ................57 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 3(57)
Page 4: Exterior Views
Working Instructions (mech) Exterior Views ST27i, ST27a 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 4(57)
Page 5: Tools
6. Guitar Pick 7. Pressure Tool 8. Pressure Fixture For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers (ESD-safe & non-metallic) 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 5(57)
Page 6: Disassembly
6. Back Housing Assy (a) & Main PBA (b) Battery Cover Assy Lift up the Battery Cover Assy by gripping the hole with a finger. Release the hook at bottom side. Remove the Battery Cover Assy. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 6(57)
Page 7: Sim Drawer
Remove the Screw Other Len:3.5 Diam:1.7 selftap by using a screwdriver with Bits (T6). Scrap! Not to be reused! Press the phone tightly during all screws disassembly until the phone is turned over! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 7(57)
Page 8
Do not touch the Main O Ring during operation! Make sure there is some space to protect the Main O Ring. Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 8(57)
Page 9
Unsnap the BtB connector of the display by using a Front Opening Tool. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 9(57)
Page 10: Main Camera & Camera Adhesive
Clean the Camera adhesive surplus on the Back Housing Assy. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 10(57)
Page 11: Audio Jack Fpc
Remove the power key on the Audio Jack FPC from its cavity. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 11(57)
Page 12: Back Housing Assy & Main Pba
Insert the Front Opening Tool to lift up the Main PBA. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 12(57)
Page 13
Remove the Main PBA. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 13(57)
Page 14: Replacement
– mechanical. Main Camera & Camera adhesive Follow the 3.1 – 3.4 Disassembly instructions! Prepare the new Main Camera and Camera adhesive. Follow the 5.3 – 5.6 Reassembly instructions! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 14(57)
Page 15: Audio Jack Fpc
Prepare the new Back Housing Assy. Follow the 4.7, 4.8, 4.10, 4.11, 4.13, 4.14, 4.15, 4.17, 4.18, 4.19 and 4.21 Installation instructions! Follow the 5.1 – 5.6 Reassembly instructions! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 15(57)
Page 16: Audio Jack Cap
Follow the 5.6 Reassembly instructions! REMOVAL Open the Audio Jack Cap. Pull it out of the hole. INSTALLATION Place the Audio Jack Cap in the correct position as shown in the picture. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 16(57)
Page 17
Working Instructions (mech) Replacement: Audio Jack Cap Insert it into the hole by using a pair of tweezers. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 17(57)
Page 18: Battery & Battery Adhesive
Detach the foil of the Battery Adhesive by using a Flex Film Assembly Tool. Gently pull out the Battery Adhesive. Insert the Front Opening Tool to lift up the Battery. Do not touch the FPC! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 18(57)
Page 19
Replacement: Battery & Battery Adhesive Remove the Battery. INSTALLATION Place the Battery Adhesive in the correct position. Press the protection tape to secure its attachment. Peel off the protection tape. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 19(57)
Page 20
Replacement: Battery & Battery Adhesive Insert the Battery into its cavity. Press to secure its position and attachment. Peel off the protection tape. Press to secure its position and attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 20(57)
Page 21: Bracket Proximity Sensor
Detach and remove the Bracket Proximity Sensor by using a Flex Film Assembly Tool. INSTALLATION Place a new Bracket Proximity Sensor in the correct position. Press to secure its position and attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 21(57)
Page 22: Conn Audio Jack
Lift up the Conn Audio Jack from the top side by using a Flex Film Assembly Tool. Remove the Conn Audio Jack. INSTALLATION Insert the Conn Audio Jack into the hole of the Audio Jack Cap. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 22(57)
Page 23
Working Instructions (mech) Replacement: Conn Audio Jack Press to secure its position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 23(57)
Page 24: Core Unit Label
INSTALLATION Check that the correct label format is loaded in the Zebra printer and print a new Label by using the ‘LabelMake’ software. Only one label is allowed! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 24(57)
Page 25
Working Instructions (mech) Replacement: Core Unit Label Press along the surface to secure its attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 25(57)
Page 26: Ear Speaker & Receiver Adhesive
Clean the remaining foil of the Receiver Adhesive on the Cover Front Housing Display Assy. Scrap! The Receiver adhesive is not allowed to be reused! INSTALLATION Place a new Receiver Adhesive in the correct position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 26(57)
Page 27
Make sure there is no adhesive on the back side of the Ear Speaker. Press to secure its attachment. Do not touch the pins of the Ear Speaker! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 27(57)
Page 28: Key Sealing Gasket
REMOVAL There are three Key Sealing Gaskets as shown in the picture. Detach the Key Sealing Gasket. INSTALLATION Place a new Key Sealing Gasket in the correct position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 28(57)
Page 29
Working Instructions (mech) Replacement: Key Sealing Gasket Press to secure its attachment. It’s related water proof, mount them closely! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 29(57)
Page 30: Key Sealing Shading Film For Power Key
Peel off the Key sealing Shading film for power key. INSTALLATION Place a new Key sealing Shading film for power key in the correct position. Press to secure its position and attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 30(57)
Page 31
Working Instructions (mech) Replacement: Key sealing Shading film for power key Peel off the protection tape. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 31(57)
Page 32: Key Sealing Shading Film For Volume Key
Peel off the Key sealing Shading film for volume key. INSTALLATION Place a new Key sealing Shading film for volume key in the correct position. Press to secure its position and attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 32(57)
Page 33
Working Instructions (mech) Replacement: Key sealing Shading film for volume key Press to secure its position and attachment. Peel off the protection tape. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 33(57)
Page 34: Liquid Indicator
Follow the 5.4 – 5.6 Reassembly instructions! REMOVAL Detach the Liquid Indicator. Scrap! Not to be reused! INSTALLATION Place a new Liquid Indicator in the correct position. Press to secure its attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 34(57)
Page 35: Main O Ring
Check all the hooks one by one around the Main O Ring to make sure it is in the correct position. Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 35(57)
Page 36
Check the Main O Ring transect status to make sure it is assembled correctly, no twisted. Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 36(57)
Page 37: Micro Sd Cover
Open the Micro SD Cover by using a Flex Film Assembly Tool. Pull it out from the pillar. INSTALLATION Place the Micro SD Cover in the correct position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 37(57)
Page 38
Working Instructions (mech) Replacement: Micro SD Cover Press the Micro SD Cover into the pillar to secure its position. Push it into the cavity. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 38(57)
Page 39: Micro Usb Cap
Open the Micro USB Cap. Pull it out from the hole. Note: If the pillar is broken inside phone, remove it! INSTALLATION Place the Micro USB Cap in the correct position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 39(57)
Page 40
Insert the pillar into the hole by using a pair of tweezers. Press the Micro USB Cap into its cavity. Make sure the pillar of the Micro USB Cap is above the Main PBA! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 40(57)
Page 41: Receiver Film Back Side
Follow the 5.4 – 5.6 Reassembly instructions! REMOVAL Peel off the Receiver Film back side. INSTALLATION Place a new Receiver Film back side in the correct position. Press to secure its attachment. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 41(57)
Page 42: Vibrator Main Mic Volume Key Fpc
Follow the 5.4 – 5.6 Reassembly instructions! REMOVAL Unsnap the BtB connector by using a Front Opening Tool. Lift up the vibrator by using a Front Opening Tool. Release the FPC. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 42(57)
Page 43
Remove the Vibrator Main Mic Volume key FPC by using a Flex Film Assembly Tool. INSTALLATION Place the key dome into the cavity. Press to secure its position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 43(57)
Page 44
Press the vibrator into the cavity to secure its position. Turn over the FPC. Snap the BtB connector. Place the component into the cavity to secure its position. Do not touch the pins on the component! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 44(57)
Page 45
Working Instructions (mech) Replacement: Vibrator Main Mic Volume key FPC Press along the FPC to secure its attachment. Press the mic to secure its position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 45(57)
Page 46: Board Swap - Replacement
Follow the i instruction s in the Ge eneric Rep pair Manua al – Build swap for custom mization of the softwa are. 265-6286 R Rev 3 © © Sony Mob bile Commun nications A B – Compa any Internal 46(57)
Page 47: Reassembly
Make sure the pillar of the Micro USB Cap is above the Main PBA! Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 47(57)
Page 48: Audio Jack Fpc
Insert the power key into its cavity. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 48(57)
Page 49: Main Camera & Camera Adhesive
Press to secure its attachment. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 49(57)
Page 50
Display Assy Check the Main O Ring to make sure it is not damaged, broken, twisted or dusty before reassembly! Do not touch the Main O Ring during operation! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 50(57)
Page 51
Press to secure the FPC attachment. Do not touch the Main O Ring during operation! Make sure the Main O Ring is not damaged, broken, twisted or dusty before reassembly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 51(57)
Page 52
Place the Cover Front Housing Display Assy in the correct position and press to secure its position and attachment. It related water proof function, please reassembly with great care and follow the procedure strictly! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 52(57)
Page 53
Check the holes to make sure the Main O Ring is properly assembled. Check the holes to make sure the Main O Ring is properly assembled. Hold the phone tightly and turn over it. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 53(57)
Page 54
Press the phone tightly! Take new screws! Apply 14 ± 1.4 Ncm torque when tightening the Screw Other Len:3.5 Diam:1.7 selftap with Bits (T6). Press the phone tightly! Take new screws! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 54(57)
Page 55
Press down the Pressure Tool to press this ST27 for 15 seconds. SIM Drawer Place the SIM Drawer in the correct position. Note its correct direction as shown in the picture! 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 55(57)
Page 56
Working Instructions (mech) Reassembly Push in to secure its position. Battery Cover Assy Place the Battery Cover Assy in the correct position. Press to secure its position. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 56(57)
Page 57: Revision History
Working Instructions (mech) Revision History Rev. Date Changes / Comments 2012-Jun-25 Initial release 2012-Jul-3 Update pictures of Pressure Tool. 2012-08-14 Update pictures of Pressure Tool. 1265-6286 Rev 3 © Sony Mobile Communications AB – Company Internal 57(57)
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