Summary of Contents for Belanger Top Wheel Mix & Match
Page 1
Top Wheel Mix & Match Top Wheel Mix & Match 1MANUAL749 Rev12...
Page 3
Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
Page 4
Changed Gearbox Assembly number from 1GEABX-AS985 to 10/09/2020 112285 (per ECN #5131) Back Updated Back Cover with correct phone number Cover Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Utility Connections ..............................43 Water Feeds ..................................43 Electric Drive Motor Feed ..............................44 Hydraulic Drive Motor Feed (North American Option) ......................45 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 6
Auto Retract Photo Eye Tree ............................... 71 Retract Air Panel .................................. 72 Appendix A: CE Information ..................73 Appendix B: De-Commissioning (Dismantling and Disposal) ........ 74 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
!!IMPORTANT!! Important information that has more impact than a note-not related to injury. NOTE: General and/or helpful information-not related to injury or damage. Helpful tips. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 9
WARNING – BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 10
THE PIVOTING SECTION IN PLACE OR HAVE SOMEONE ASSIST IN KEEPING IT IN PLACE UNTIL THE WEIGHTS HAVE BEEN BOLTED DOWN! Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 11
DO NOT USE TABLES, CHAIRS, OR OTHER NON-APPROVED CLIMBING EQUIPMENT OTHER THAN AS STATED HEREIN. CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Instruct personnel not to work on wash unless the entrance is blocked from vehicles entering, this is in addition to all other safety precautions. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Periodically check all system stop circuits are functional. Table 1 Recommended General Practices to Do and Not Do when Installing, Maintaining, and/or Servicing Belanger® Equipment. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Read through the entire manual to familiarize you with the Top Wheel before installation. When installation is completed, you will want to keep this manual as a guide to proper maintenance. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
AT 900 PSI (62.1 BAR) WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY NOTE: YOUR SYSTEMS CAPABILITY TO MEET THESE SETTINGS WHILE RUNNING A VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Mix and Match Specifications General Dimensions 114” (2.90 m) 146” (3.71 140” (3.56 m) When in Retract Position 146” (3.71 m) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Note: Always keep the long side of the Neo-Tex™ on the same side to assist in wheel balance. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Slide in the Neo-Tex™ pieces using every other slot on the hub; spin the hub as needed until there are 15 pieces around the hub. Install Row 1 Install Clamp Driver Side Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 21
Snug the locking collar against the wash clips as shown in the following images. Install Row 3 Install Row 4 Install Row 5 Install Row 6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 22
6) Locate the supplied Hub Guard and fasteners. Secure them to both ends of the Hub Assembly as shown below. Hub Guard and Fasteners (typical) Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
4) Locate the supplied Hub Guard and fasteners. Secure them to both ends of the Hub Assembly as shown below. Hub Guard Fasteners (typical) Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
(89 mm) bolt from the accessory box. This will prevent the bearing from spinning during the torque process. Remove the Insert the 1” (25.4 mm) 3-1/2” bolt and the (89 mm) lock washer bolt Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 26
7) Remove the 3-1/2” (89 mm) bolt and replace the original 1” (25.4 mm) bolt and tighten it into place. Reinstall 1” bolt Remove and the lock 3-1/2” bolt washer Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 28
Bolts should be flush on the inside of the beams (typical) 2” from inside edge of bolt to outside edge of mounting plate Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Secure the arms to the hub Driver Side Passenger Side You may have to pivot the arms to access the bolt holes Direction of Travel Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Once square, tighten all bolts. Cross Beam NOTE: Spray Nozzles are to face the hub Secure the Crossbeam to the Legs Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
You may have to pivot the legs to access the bolt holes Secure the driver side legs to the arms Secure the passenger side legs to the arms Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Note: The 45” (1.14 m) dimension is taken from the outside driver side leg base plate, to the inside guide rail. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
4) Measure distance between the upper and lower legs. Make sure the frame is square and lag the passenger side leg to the floor. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Torque Plate Studs Flat Washers 3) When assembled it should appear as one of the images below. Retainer Pins Standard Motor Cover Option Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 35
4) After the motor has been wired, secure the lid onto the plastic motor cover using the supplied self-tapping screws as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
16 x 1-1/4” bolts with lock washers. Before After 4) Tighten the setscrews of the gearbox using a 5/32” (4 mm) Allen wrench. Setscrews located here Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Stop Block. Note: Make sure that both arms make contact with the rubber stops. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
1) Secure the Shock Assembly back onto the driver side Arm Assembly. 2) Secure the unattached end of the shock to the clevis as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
60” (1.52 m) from floor Both lower Photo Eyes to be set at 40” (1.02 m) from floor Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
3) Screw the Sensitivity Reducer onto the upper Receiver on the passenger side as shown below. Photo Eye and Sensitivity Reducer Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Input Brown + 340 ( 24VDC is ON and remains ON Blue - 338 ( DC COM Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
2) Run 3/8” (9.52 mm) poly-flow airline from the regulator of the air panel to the fitting on the Retract Cylinder as shown below. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
2) Use the Counterweight Configuration Chart to determine the amount of weight required to balance your Top Wheel, and the bolts required to hold the weights in place. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 44
Drill two more 1/4” (6.35 mm) holes 120º F (49º C) in each direction from the top hole. 5/8” (15.88 mm) Overhead View Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 45
9) In a situation where there is an arm that requires no Counterweights, place the Rear Cover on the back of the arm and tighten down with the provided 1/2-13 x 1” bolts and the flat washers. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Passenger Side (Before) Passenger Side (After) Driver Side (Before) Driver Side (After) Install Cap Here Install Cap Here Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
2) Install 3/4” (19 mm) water hose to spray manifold located in the cross beam using the supplied Hose Clamp as shown below. Hose Clamp Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
For electric drive be sure to insert the socket head fasteners into the top and third holes as shown below. Use these holes for electric drive Clamp Mounts Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
1) Locate the two 1/2” MJIC Straight Fittings and two 1/2” MJIC Elbows from the Accessory Box. Apply liquid Teflon to all threads of the fittings and secure into place as shown below. Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 50
Use these holes for electric drive Clamp Mounts Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
WARNING – BE AWARE OF THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
• Flush water through the manifold to remove any debris • Install the nozzles on manifold • Run a test vehicle Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Wash component down with a good degrimer such as laundry detergent and hot water. • Check wash material for wear. Replace if necessary. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 55
(25.4 mm) bolt and lock washer Follow this same assembly process when replacing or performing maintenance to the drive shaft Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
The cord grip will need to be loosened or removed so that the wiring can be pulled down through the cover base if equipped. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 57
10) Using a 5 mm Allen wrench; remove the four fasteners to separate the torque plate and mounting ring from the gearbox to expose the mounting holes on the gearbox. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 58
3) Once the key and keyway are aligned, lower the gearbox onto the torque bolts to its resting position. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 59
9) Once the motor gearbox unit is properly secured into position, power can be turned back 10) Verify wheel rotation prior to running any test vehicle through the system. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Yellow 41” x 10” x 1/8” thick 6342 6343 6345 6344 7414 6405 (104.1 cm x 25.4 cm x 3.17 mm) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 61
Slide in the Neo-Tex™ pieces using every other slot on the hub; spin the hub as needed until there are 15 pieces around the hub. Install Clamp Install Row 1 Driver Side Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 63
8) Attach the Hub Guard and fasteners to both ends of the hub as shown below. Hub Guard and Fasteners (typical) Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Whisper Wheel to hold the material in place as shown below. Slide final collar tight to Whisper Wheel™ Pack Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Page 66
4) Attach the Hub Guard and fasteners to both ends of the hub as shown below. Hub Guard Fasteners (typical) Before After Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
See previous page for fastener information on the bearings Leg Assemblies 102912: Passenger Side Leg Assembly 102901: Driver Side Leg Weldment 102902: Passenger Side Leg Weldment 1BSHNG364 (2) Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
When replacing a Photo-Eye be sure to position the clear LED indicators toward the closest end to make verification of operation easier. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
ENVIRONMENTAL LAW – DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM. METAL/OTHER PARTS OF THE SYSTEM: MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW. Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL749...
Need help?
Do you have a question about the Top Wheel Mix & Match and is the answer not in the manual?
Questions and answers