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Do not make additional copies of this manual or electronically transmit it in any form ® whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is ®...
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® Manual Updated Front Cover, Back Cover and Belanger Logo Updated Limited Warranty 3 & 8 Changed Bi-Flouride to Bi-fluoride Updated Description of insta-Kleen™ System to include: Gyro ® ® Wrap™, DuraScrubber , Top Wheel and Chameleon Arch descriptions 31-34...
1976 Copyright Act. Belanger reserves the right to ® change or modify the Belanger, Inc. Limited warranty without notice. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
!!IMPORTANT!! Important information that has more impact than a note-not related to injury. NOTE: General and/or helpful information-not related to injury or damage. Helpful tips. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION – BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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DO NOT USE LIQUID CLEANERS, AEROSOLS, ABRASIVE PADS, SCOURING POWDERS OR SOLVENTS, SUCH AS BENZINE OR ALCOHOL. USE A SOFT CLOTH LIGHTLY MOISTENED WITH A MILD DETERGENT SOLUTION. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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CAUTION – ALWAYS WEAR SAFETY GLASSES WHEN PERFORMING MAINTENANCE ON ANY EQUIPMENT. WARNING - SITE OWNER RESPONSIBLE FOR CREATING WASH USE INSTRUCTIONS VISIBLE TO USER IN NATIVE LANGUAGE. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Instruct personnel not to work on wash unless the entrance is blocked from vehicles entering, this is in addition to all other safety precautions. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Periodically check all system stop circuits are functional. Table 1 Recommended General Practices to Do and Not Do when Installing, Maintaining, and/or Servicing Belanger® Equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Many times, this is connected to an optional spot free (R.O.) system when the dryer option is not selected. 10) Air Cannon™ Dryer: A premium Belanger dryer offering. There are 30 hp (22.4 kW), 50 hp (37.3 kW) and 70 hp (52.2 kW) models available to meet our customer’s needs. When selected this option includes a properly sized motor starter panel, a chemical pump for drying agent (wax) and the necessary fittings.
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Wash System. For information on how to install wash components, refer to their manuals, supplied electrical prints and site- specific drawings. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
NOTE: If any items listed below are not included in your shipment, contact your supplier. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
NOTE: BELANGER® RECOMMENDS THAT ARC FLASH ASSESSMENT IS PERFORMED AFTER INSTALLED. THE ARC FLASH BOUNDARY LEVELS CANNOT BE DETERMINED AT THE FACTORY. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Guide Rail. Overhead View of Building Center chalk line Place a chalk line down the center of the tunnel Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Repeat until all sections are in place. Once all pieces are in place, confirm that they are all properly aligned and lag them to the floor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Take a measurement from the last piece of plastic to the plastic already installed on the Y- Sections. Cut plastic to fit and install it. Measure here on both Rails Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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This will minimize bowing of the plastic due to temperature changes. Note: Make sure the seams are tight as you work your way down the conveyor. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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(image #4). Secure the stanchion to the floor with 1/2” (12.7mm) lags (image #5). Image #3 Image #4 Image #5 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Grind here on both entrance sections to create a smooth transition onto the Y-Section Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
A Correlator is used to aid the driver in properly aligning the vehicle into the Guide Rails. It uses rollers that allow the vehicle to easily move side to side and is complimented by the Belanger Y Section to ease the transition even more.
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Position the Correlator equal distance (side-to-side) between the Guide Rails and set the tunnel depth according to the dimensions stated below. 4-1/2” (114.3mm) Equal Distance Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Replace the driver side Y-Section assembly. Locate the passenger side Correlator Frame and position it as shown below. 60” (1524mm) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
A Correlator is used to aid the driver in properly aligning the vehicle into the Guide Rails. It uses rollers that allow the vehicle to easily move side to side and is complimented by the Belanger Y Section to ease the transition even more.
Place your Hydraulic Unit in the desired location and bolt it to the floor. Be sure it is in a safe and dry environment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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If you choose Hydraulic Oil, be sure to use an ISO 32 Premium Hydraulic Fluid from any manufacturer that meets the ISO 32 requirements. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Start the Hydraulic Unit and check for proper Conveyor movement and correct rotation of all side wheels. 10) Adjust speeds for each component according to the individual component manuals. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Tank Front Tank Rear Main Pressure Adjustment Feed Pressure Knob Gauge Fluid Feed Manifold Fluid Return Manifold Speed Adjustment Lock Snubber Knob Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
They can be mounted with a minimum offset of 6” (15.2 cm) up to a maximum offset of 120” (3.0 m). 36” (91.4 cm) Floor Mounted, Overhead View Receiver Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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They can be mounted with a minimum offset of 6” (15.2 cm) up to a maximum offset of 120” (3.0 m). 36” (91.4 cm) Wall Mounted, Overhead View Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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(45.7 cm) Receiver View from Entrance Receiver (Chameleon Arch with Floor Mounted Photo Eyes) Emitter 90” 40” (2.29 m) (1.02 m) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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(2.29 m) (2.13 m) light beams do not make contact between the bed and cab of a pickup truck (6” minimum). Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Installation Positioning the insta-KLEEN™ Control Center (ICC) Since the ICC is a very important part of the insta-KLEEN™ Wash System, it is imperative to locate and install it correctly. Although the back room is the ideal spot for the ICC, it is designed to work in the tunnel in case there is no back room in the building as long as the environment is safe from freezing temperatures.
CAUTION – ALL CONNECTIONS MADE TO THE ICC ENCLOSURE MUST BE MADE THROUGH THE BOTTOM OF THE ENCLOSURE. HOLES ARE NOT PRE-PUNCHED. ICC Shown Below Has Optional Valves and Pumps Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Zone 2 Water / Chemical Optional Presoak Rinse Arch Zone 1 Water / Chemical Optional Drying Optional Agent Presoak Zone 1 and 2 Soap Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Solenoid Valve – The solenoid valves are electrically controlled normally closed water valves. They open when 110VAC applied. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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• System comes standard with Optional Presoak one chemical pump Zone 1 and 2 Soap • Optional pumps available for Drying Agent and Presoak Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Brown and white 24vdc, black X2 input Adjust for alignment. Input should be on when photo-eye sees across bay. Input will turn off when blocked. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
22) Adjust pumps to desired titration and dilution ratios (NEVER ADJUST WHILE PUMPS ARE OFF). 23) Run test vehicles and fine tune ICC settings and adjust equipment. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
To change data press OK key until data setting is flashing then use + and – keys to increment or decrement data set point. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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To change setting navigate to M bit that you wish to change then press OK key to toggle ON/OFF. _ represents off and represents on. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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(Optional and not part of product offering) INPUT X6 → Load Photo – Input provided by Belanger for custom systems that DON’T HAVE A CONVEYOR. The input must be on when vehicle not present. The input will turn off when vehicle breaks photo beam. (Optional and not part of product offering).
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Intended to control equipment before rinse/wax photo except when X2 tied to X5 and this equipment is immediately after rinse/wax arch. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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This time is reduced to 60 seconds if a car loads without treadle seeing back tire. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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D141 = 2 – gives 2 Rollers after rear tire goes over Treadle Auto Roller (M501) – makes the wash initiate as soon as enable input is pulsed and calls for Rollers. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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You will need to jump input X0 to 0V (on state) for this wash to work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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D140 = 0 D141 = 0 You will need to jump input X0 to 0V (on state) for this wash to work. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
The other is to remain in this book as a back up. Also, in the following paragraphs there is a breakdown of preventative maintenance and basic Adjustments (where applicable) for each machine. Guide Rail Maintenance See Maintenance Schedule Adjustments None Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
ICC Panel Motor Starter Configurations • Total number of Motor Overloads included is determined by system configuration Fluid Manifold Assembly: Part #102828 Optional (Not Included) Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
1ELECT-MS680 (2) 1ELECT-MS005 1ELECT-MS008 1ELECT-FS942 1ELECT-MS017 Motor Overload part numbers vary. See Electrical Prints 1ELECT-MO140 CE EMI Line Filter Part #: 1ELECT-LF001 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
Check for proper distribution of wax The procedures stated above a generic maintenance items. See the individual manuals for specific and more detailed maintenance requirements. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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Gyro Wrap™ 1MANUL247 Quad Wave Mitter™ 1MANUL633 Low Side Washer 1MANUL858 Top Wheel 1MANUL749 DuraScrubber® 1MANUL080 Chameleon® Arch 1MANUL526 Air Cannon™ 1MANUL008 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk. Belanger, Inc. 1001 Doheny Court P.O. Box 5470 Northville, MI 48167-5470 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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ENVIRONMENTAL LAW – DO NOT DISPOSE OF BY ADDING TO THE MUNICIPAL WAST STREAM. METAL/OTHER PARTS OF THE SYSTEM: MUST BE RECYCLED AS REQUIRED BY LOCAL ENVIRONMENTAL LAW. Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL334...
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